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CN114881375A - Diagnosis and tuning system and method of fan system - Google Patents

Diagnosis and tuning system and method of fan system
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Publication number
CN114881375A
CN114881375ACN202210808054.5ACN202210808054ACN114881375ACN 114881375 ACN114881375 ACN 114881375ACN 202210808054 ACN202210808054 ACN 202210808054ACN 114881375 ACN114881375 ACN 114881375A
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Prior art keywords
fan
database
processor
human
fan system
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Inventor
周飞
林永辉
吕伟
刘守信
未凯
杨永利
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ZHEJIANG ECOWELL ENERGY-SAVING TECHNOLOGY CO LTD
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ZHEJIANG ECOWELL ENERGY-SAVING TECHNOLOGY CO LTD
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Abstract

The invention discloses a diagnosis and tuning system and a method of a fan system, which comprises a collecting device, a processor, a control device and a human-computer interaction device, wherein the collecting device is used for collecting the collected wind power; the acquisition device is used for acquiring real-time operation parameters of the fan system and sending the operation parameters to the processor; the processor is used for calculating the actual operation parameters of the fan system and comparing the calculation result with a database; the control device is used for receiving the control signal output by the processor and controlling the fan system according to the control signal; the man-machine interaction device is used for receiving the processor signal and outputting data and operation instructions calculated by the processor and real-time data executed according to the operation instructions through the interaction interface. According to the invention, through decomposition and real-time monitoring of each component of the fan system, abnormity is found in real time, the operation failure rate of the fan system is reduced, and the energy consumption of the fan system is reduced.

Description

Diagnosis and tuning system and method of fan system
Technical Field
The invention relates to the field of fan systems, in particular to a diagnosis and tuning system and method of a fan system.
Background
The fan system widely exists with the operating mode enterprise, and its power consumption is huge, detects through more than 1000 sets of fan systems and discovers, and fan system operation is unusual general, and the existence can't the position to each subassembly (part) monitoring, and is not timely to unusual feedback, makes fan system operation unusual after the accumulation, and efficiency descends, increases the trouble possibility, increases the energy consumption simultaneously. However, at present, a systematic, especially intelligent guidance and regulation method is lacking, so that many fan systems can only maintain the state of low-efficiency operation and cannot be changed.
Disclosure of Invention
The invention aims to provide a diagnosis and tuning system and a diagnosis and tuning method for a fan system. According to the invention, through the decomposition and real-time monitoring of each component of the fan system, the abnormity is found in real time, and corresponding adjustment is carried out, so that the system can run in a more efficient mode, the running failure rate of the fan system is reduced, and the energy consumption of the fan system is reduced.
The technical scheme of the invention is as follows: a diagnosis and tuning system of a fan system comprises a collecting device, a processor, a control device and a man-machine interaction device;
the acquisition device is used for acquiring real-time operation parameters of the fan system and sending the operation parameters to the processor;
the processor is used for calculating the actual operation parameters of the fan system, comparing the calculation result with a database, and outputting information to the human-computer interaction device and control signals to the control device;
the control device is used for receiving the control signal output by the processor and controlling the fan system according to the control signal;
the man-machine interaction device is used for receiving the processor signal and outputting data and operation instructions calculated by the processor and real-time data executed according to the operation instructions through the interaction interface.
In the diagnosis and optimization system of the fan system, the processor comprises a database module and a calculation module,
the system comprises a database module, a calculation module, a control device and a human-computer interaction device, wherein the database module is used for storing standard data, the calculation module is used for calculating the running data of the fan system, comparing the running data with the standard data in the database, and automatically outputting a control signal to the control device on the premise of outputting a calculation result, an operation instruction and authorization to the human-computer interaction device.
In the diagnosis and tuning system of the fan system, after the calculation module obtains the operation parameters of each component of the fan system, the calculation result is compared with the standard data in the database, an abnormality is diagnosed and analyzed, and the abnormality is fed back to the human-computer interaction device.
In the diagnosis and optimization system of the fan system, the calculation module is further configured to update standard data of each component of the fan system.
In the diagnosis and optimization system of the fan system, the human-computer interaction device comprises an output module, and the output module is used for displaying the system abnormity on a panel.
By adopting the method for diagnosing and optimizing the fan system, the wind-coal ratio of the fan system in normal operation is acquired as
Figure 638317DEST_PATH_IMAGE001
The boiler has the coal supply amount of
Figure 555458DEST_PATH_IMAGE002
The required air volume of the air blower is as follows:
Figure 335195DEST_PATH_IMAGE003
Figure 199246DEST_PATH_IMAGE004
according to
Figure 13618DEST_PATH_IMAGE002
The real-time change of the boiler is changed, and the acquisition device pair is used in the actual operation process of the boiler
Figure 836080DEST_PATH_IMAGE002
The corresponding data are obtained through a computing module
Figure 86802DEST_PATH_IMAGE004
According to
Figure 285702DEST_PATH_IMAGE005
Available flow rate
Wherein:
Figure 954581DEST_PATH_IMAGE006
the cross sectional areas of different positions of the system are preset in a database according to the shaped air channel, and the flow velocities of different positions are obtained through a calculation module
Figure 620049DEST_PATH_IMAGE007
The total pressure rise required to be provided by the fan is
Figure 374378DEST_PATH_IMAGE008
Wherein:
Figure 111390DEST_PATH_IMAGE009
the pressure is required for the boiler inlet and is generally relatively fixed;
resistance from fan outlet to boiler
Figure 103617DEST_PATH_IMAGE010
Wherein the resistance of the damper
Figure 533461DEST_PATH_IMAGE011
Figure 260240DEST_PATH_IMAGE012
Is a valveThe resistance coefficient is preset in the database module according to the selected valve characteristics; resistance of pipeline
Figure 535363DEST_PATH_IMAGE013
Figure 178834DEST_PATH_IMAGE014
Presetting the resistance coefficient of the pipeline in a database module according to the characteristic of the shaped air channel;
by pairs
Figure 982842DEST_PATH_IMAGE015
The real-time calculation is carried out, the calculation result is compared with a preset standard value in the database, when the deviation value is more than 10%, the fan system prompts abnormity through a human-computer interaction interface, and operation and maintenance personnel are instructed to check and repair, or the system can automatically adjust to correct the abnormity;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
In the diagnosis and optimization method of the fan system, the basis is
Figure 383868DEST_PATH_IMAGE016
Wherein: etaInner part The internal efficiency of the fan; etaElectric machine Efficiency for a mating motor; etaMachine with a movable working part The transmission efficiency from the motor to the fan is generally 0.98-0.99; etaSpeed regulation For the speed regulation efficiency, the value of no speed regulation measure is 1, the value of variable frequency or permanent magnet is 0.94-0.97, and the value of the liquid couple is based on the actual condition;
according to the performance curve data of the fan, the difference is obtained
Figure 462682DEST_PATH_IMAGE017
Theoretical operating power of fan under parameters
Figure 960659DEST_PATH_IMAGE018
The standard data of (2) are stored in a database;
when the actual operation of the fan obtained by the calculation module
Figure 450415DEST_PATH_IMAGE019
Comparing the standard value with a corresponding standard value in the database, and when the deviation value is more than 10%, prompting abnormality by the system through a human-computer interaction interface to instruct operation and maintenance personnel to check and overhaul or automatically correcting the system through adjustment;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
Compared with the prior art, the invention has the following advantages:
the parameters of the fan system in the running process are dynamically collected in real time, diagnosis and tuning guidance can be given, and standard data are continuously updated according to the tuning result, so that the fan system can better adapt to different system requirements.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a flow chart of the present invention.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Example (b): a diagnosis and tuning system of a fan system is shown in figures 1 and 2 and comprises a collecting device, a processor, a control device and a human-computer interaction device;
the acquisition device is used for acquiring real-time operation parameters of the fan system and sending the operation parameters to the processor;
the processor is used for calculating the actual operation parameters of the fan system, comparing the calculation result with a database, and outputting information to the human-computer interaction device and control signals to the control device;
the control device is used for receiving the control signal output by the processor and controlling the fan system according to the control signal;
the man-machine interaction device is used for receiving the processor signal and outputting data and operation instructions calculated by the processor and real-time data executed according to the operation instructions through the interaction interface.
The processor comprises a database module and a calculation module,
the system comprises a database module, a calculation module, a control device and a human-computer interaction device, wherein the database module is used for storing standard data, the calculation module is used for calculating the running data of the fan system, comparing the running data with the standard data in the database, and automatically outputting a control signal to the control device on the premise of outputting a calculation result, an operation instruction and authorization to the human-computer interaction device.
And after the calculation module acquires the operation parameters of each component of the fan system, comparing the calculation result with the standard data in the database, diagnosing and analyzing the abnormality, and feeding the abnormality back to the human-computer interaction device.
The calculation module is also used for updating the standard data of each component of the fan system.
The man-machine interaction device comprises an output module, and the output module is used for displaying the system abnormity on a panel.
A method for diagnosing and optimizing a fan system takes a blower system matched with a 320t boiler in coal chemical engineering in a country as an example, the boiler can carry out air-coal ratio design on different coal types when being designed, and takes coal type 1 as an example, and the air-coal ratio of the fan system in normal operation is collected to be
Figure 401054DEST_PATH_IMAGE001
The boiler has the coal supply amount of
Figure 283559DEST_PATH_IMAGE002
The required air volume of the air blower is as follows:
Figure 370464DEST_PATH_IMAGE003
Figure 313012DEST_PATH_IMAGE004
according to
Figure 750947DEST_PATH_IMAGE002
The real-time change of the boiler is changed, and the acquisition device pair is used in the actual operation process of the boiler
Figure 640405DEST_PATH_IMAGE002
The corresponding data are obtained through a computing module
Figure 112975DEST_PATH_IMAGE004
According to
Figure 226425DEST_PATH_IMAGE005
Available flow rate
Wherein:
Figure 571562DEST_PATH_IMAGE006
the cross sectional areas of different positions of the system are preset in a database according to the shaped air channel, and the flow velocities of different positions are obtained through a calculation module
Figure 795870DEST_PATH_IMAGE007
The total pressure rise required to be provided by the fan is
Figure 857367DEST_PATH_IMAGE008
Wherein:
Figure 876138DEST_PATH_IMAGE009
the pressure required for the boiler inlet is generally relatively fixed;
resistance from fan outlet to boiler
Figure 288665DEST_PATH_IMAGE010
Wherein the resistance of the damper
Figure 316664DEST_PATH_IMAGE011
Figure 967088DEST_PATH_IMAGE012
Presetting the valve resistance coefficient in a database module according to the selected valve characteristics; resistance of pipeline
Figure 156761DEST_PATH_IMAGE013
Figure 977955DEST_PATH_IMAGE014
Presetting the resistance coefficient of the pipeline in a database module according to the characteristic of the shaped air channel;
by pairs
Figure 544066DEST_PATH_IMAGE015
The real-time calculation is carried out, the calculation result is compared with a preset standard value in the database, when the deviation value is more than 10%, the fan system prompts abnormity through a human-computer interaction interface, and operation and maintenance personnel are instructed to check and repair, or the system can automatically adjust to correct the abnormity;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
According to
Figure 845734DEST_PATH_IMAGE016
Wherein: etaInner part The internal efficiency of the fan; etaElectric machine Efficiency for a mating motor; etaMachine with a movable working part The transmission efficiency from the motor to the fan is generally 0.98-0.99; etaSpeed regulation For the speed regulation efficiency, the value of no speed regulation measure is 1, the value of variable frequency or permanent magnet is 0.94-0.97, and the value of the liquid couple is based on the actual condition;
according to the performance curve data of the fan, the difference is obtained
Figure 675150DEST_PATH_IMAGE017
Theoretical operating power of fan under parameters
Figure 62269DEST_PATH_IMAGE018
The standard data of (2) are stored in a database;
when the actual operation of the fan obtained by the calculation module
Figure 432070DEST_PATH_IMAGE019
Comparing the standard value with a corresponding standard value in the database, and when the deviation value is more than 10%, prompting abnormality by the system through a human-computer interaction interface to instruct operation and maintenance personnel to check and overhaul or automatically correcting the system through adjustment;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
The boiler blower system of the embodiment continuously diagnoses and optimizes the operation of the blower system according to the steps, and continuously matches the database with the blower system of the embodiment by combining the optimization result, so that the blower system of the embodiment can finally find the abnormality of the operation in real time, help is provided for the daily operation of operation and maintenance personnel, the stability of the operation of the blower is improved, and the energy consumption is reduced.

Claims (7)

1. A diagnosis tuning system of a fan system is characterized in that: comprises a collecting device, a processor, a control device and a man-machine interaction device;
the acquisition device is used for acquiring real-time operation parameters of the fan system and sending the operation parameters to the processor;
the processor is used for calculating the actual operation parameters of the fan system, comparing the calculation result with a database, and outputting information to the human-computer interaction device and control signals to the control device;
the control device is used for receiving the control signal output by the processor and controlling the fan system according to the control signal;
the man-machine interaction device is used for receiving the processor signal and outputting data calculated by the processor, operation instructions and real-time data executed according to the operation instructions through the interaction interface.
2. The diagnostic tuning system of a fan system of claim 1, wherein: the processor comprises a database module and a calculation module,
the system comprises a database module, a calculation module, a control device and a human-computer interaction device, wherein the database module is used for storing standard data, the calculation module is used for calculating the running data of the fan system, comparing the running data with the standard data in the database, and automatically outputting a control signal to the control device on the premise of outputting a calculation result, an operation instruction and authorization to the human-computer interaction device.
3. The system of claim 2, wherein the calculation module compares the calculation result with the standard data in the database after acquiring the operating parameters of the components of the fan system, diagnoses and analyzes an abnormality, and feeds the abnormality back to the human-computer interaction device.
4. The diagnostic tuning system of a wind turbine system of claim 3, wherein the computing module is further configured to update the calibration data for each component of the wind turbine system.
5. The diagnostic tuning system of a wind turbine system of claim 3, wherein the human-machine interaction device comprises an output module for displaying the system anomaly on a panel.
6. The diagnostic tuning method using the system of any one of claims 1 to 5, wherein the wind-coal ratio of the wind turbine system during normal operation is collected
Figure 387341DEST_PATH_IMAGE001
The boiler has the coal supply amount of
Figure 960273DEST_PATH_IMAGE002
The required air volume of the air blower is as follows:
Figure 740011DEST_PATH_IMAGE003
Figure 338482DEST_PATH_IMAGE004
according to
Figure 152854DEST_PATH_IMAGE002
The real-time change of the boiler is changed, and the acquisition device pair is used in the actual operation process of the boiler
Figure 975317DEST_PATH_IMAGE002
The corresponding data are obtained through a computing module
Figure 507929DEST_PATH_IMAGE004
According to
Figure 706830DEST_PATH_IMAGE005
Available flow rate
Wherein:
Figure 375708DEST_PATH_IMAGE006
the cross sectional areas of different positions of the system are preset in a database according to the shaped air channel, and the flow velocities of different positions are obtained through a calculation module
Figure 526329DEST_PATH_IMAGE007
The total pressure rise required to be provided by the fan is
Figure 280659DEST_PATH_IMAGE008
Wherein:
Figure 17670DEST_PATH_IMAGE009
requiring pressure for the boiler inlet;
resistance from fan outlet to boiler
Figure 744318DEST_PATH_IMAGE010
Wherein the resistance of the damper
Figure 174162DEST_PATH_IMAGE011
Figure 415788DEST_PATH_IMAGE012
Presetting the valve resistance coefficient in a database module according to the selected valve characteristics; resistance of pipeline
Figure 222070DEST_PATH_IMAGE013
Figure 865541DEST_PATH_IMAGE014
Presetting the resistance coefficient of the pipeline in a database module according to the characteristic of the shaped air channel;
by pairs
Figure 200707DEST_PATH_IMAGE015
The real-time calculation is carried out, the calculation result is compared with a preset standard value in the database, when the deviation value is larger than 10%, the fan system prompts abnormity through a human-computer interaction interface, and operation and maintenance personnel are instructed to check and repair, or the system automatically corrects the abnormal condition through adjustment;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
7. The diagnostic tuning method of claim 6, based on
Figure 319842DEST_PATH_IMAGE016
Wherein: etaInner part The internal efficiency of the fan; etaElectric machine Efficiency for a mating motor; etaMachine with a movable working part The transmission efficiency from the motor to the fan is generally 0.98-0.99; etaSpeed regulation For the speed regulation efficiency, the value of no speed regulation measure is 1, the value of variable frequency or permanent magnet is 0.94-0.97, and the value of the liquid couple is based on the actual condition;
according to the performance curve data of the fan, the difference is obtained
Figure 398656DEST_PATH_IMAGE017
Theoretical operating power of fan under parameters
Figure 427792DEST_PATH_IMAGE018
The standard data of (2) are stored in a database;
when the actual operation of the fan obtained by the calculation module
Figure 199439DEST_PATH_IMAGE019
Comparing the standard value with a corresponding preset standard value in the database, and when the deviation value is more than 10%, prompting abnormality through a human-computer interaction interface by the system to indicate operation and maintenance personnel to check and overhaul or automatically adjusting the system to correct;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
CN202210808054.5A2022-07-112022-07-11Diagnosis and tuning system and method of fan systemPendingCN114881375A (en)

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