Disclosure of Invention
The invention aims to provide a diagnosis and tuning system and a diagnosis and tuning method for a fan system. According to the invention, through the decomposition and real-time monitoring of each component of the fan system, the abnormity is found in real time, and corresponding adjustment is carried out, so that the system can run in a more efficient mode, the running failure rate of the fan system is reduced, and the energy consumption of the fan system is reduced.
The technical scheme of the invention is as follows: a diagnosis and tuning system of a fan system comprises a collecting device, a processor, a control device and a man-machine interaction device;
the acquisition device is used for acquiring real-time operation parameters of the fan system and sending the operation parameters to the processor;
the processor is used for calculating the actual operation parameters of the fan system, comparing the calculation result with a database, and outputting information to the human-computer interaction device and control signals to the control device;
the control device is used for receiving the control signal output by the processor and controlling the fan system according to the control signal;
the man-machine interaction device is used for receiving the processor signal and outputting data and operation instructions calculated by the processor and real-time data executed according to the operation instructions through the interaction interface.
In the diagnosis and optimization system of the fan system, the processor comprises a database module and a calculation module,
the system comprises a database module, a calculation module, a control device and a human-computer interaction device, wherein the database module is used for storing standard data, the calculation module is used for calculating the running data of the fan system, comparing the running data with the standard data in the database, and automatically outputting a control signal to the control device on the premise of outputting a calculation result, an operation instruction and authorization to the human-computer interaction device.
In the diagnosis and tuning system of the fan system, after the calculation module obtains the operation parameters of each component of the fan system, the calculation result is compared with the standard data in the database, an abnormality is diagnosed and analyzed, and the abnormality is fed back to the human-computer interaction device.
In the diagnosis and optimization system of the fan system, the calculation module is further configured to update standard data of each component of the fan system.
In the diagnosis and optimization system of the fan system, the human-computer interaction device comprises an output module, and the output module is used for displaying the system abnormity on a panel.
By adopting the method for diagnosing and optimizing the fan system, the wind-coal ratio of the fan system in normal operation is acquired as
The boiler has the coal supply amount of
The required air volume of the air blower is as follows:
according to
The real-time change of the boiler is changed, and the acquisition device pair is used in the actual operation process of the boiler
The corresponding data are obtained through a computing module
According to
Wherein:
the cross sectional areas of different positions of the system are preset in a database according to the shaped air channel, and the flow velocities of different positions are obtained through a calculation module
;
The total pressure rise required to be provided by the fan is
Wherein:
the pressure is required for the boiler inlet and is generally relatively fixed;
resistance from fan outlet to boiler
,
Wherein the resistance of the damper
,
Is a valveThe resistance coefficient is preset in the database module according to the selected valve characteristics; resistance of pipeline
,
Presetting the resistance coefficient of the pipeline in a database module according to the characteristic of the shaped air channel;
by pairs
The real-time calculation is carried out, the calculation result is compared with a preset standard value in the database, when the deviation value is more than 10%, the fan system prompts abnormity through a human-computer interaction interface, and operation and maintenance personnel are instructed to check and repair, or the system can automatically adjust to correct the abnormity;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
In the diagnosis and optimization method of the fan system, the basis is
Wherein: etaInner part The internal efficiency of the fan; etaElectric machine Efficiency for a mating motor; etaMachine with a movable working part The transmission efficiency from the motor to the fan is generally 0.98-0.99; etaSpeed regulation For the speed regulation efficiency, the value of no speed regulation measure is 1, the value of variable frequency or permanent magnet is 0.94-0.97, and the value of the liquid couple is based on the actual condition;
according to the performance curve data of the fan, the difference is obtained
Theoretical operating power of fan under parameters
The standard data of (2) are stored in a database;
when the actual operation of the fan obtained by the calculation module
Comparing the standard value with a corresponding standard value in the database, and when the deviation value is more than 10%, prompting abnormality by the system through a human-computer interaction interface to instruct operation and maintenance personnel to check and overhaul or automatically correcting the system through adjustment;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
Compared with the prior art, the invention has the following advantages:
the parameters of the fan system in the running process are dynamically collected in real time, diagnosis and tuning guidance can be given, and standard data are continuously updated according to the tuning result, so that the fan system can better adapt to different system requirements.
Detailed Description
The invention is further illustrated by the following figures and examples, which are not to be construed as limiting the invention.
Example (b): a diagnosis and tuning system of a fan system is shown in figures 1 and 2 and comprises a collecting device, a processor, a control device and a human-computer interaction device;
the acquisition device is used for acquiring real-time operation parameters of the fan system and sending the operation parameters to the processor;
the processor is used for calculating the actual operation parameters of the fan system, comparing the calculation result with a database, and outputting information to the human-computer interaction device and control signals to the control device;
the control device is used for receiving the control signal output by the processor and controlling the fan system according to the control signal;
the man-machine interaction device is used for receiving the processor signal and outputting data and operation instructions calculated by the processor and real-time data executed according to the operation instructions through the interaction interface.
The processor comprises a database module and a calculation module,
the system comprises a database module, a calculation module, a control device and a human-computer interaction device, wherein the database module is used for storing standard data, the calculation module is used for calculating the running data of the fan system, comparing the running data with the standard data in the database, and automatically outputting a control signal to the control device on the premise of outputting a calculation result, an operation instruction and authorization to the human-computer interaction device.
And after the calculation module acquires the operation parameters of each component of the fan system, comparing the calculation result with the standard data in the database, diagnosing and analyzing the abnormality, and feeding the abnormality back to the human-computer interaction device.
The calculation module is also used for updating the standard data of each component of the fan system.
The man-machine interaction device comprises an output module, and the output module is used for displaying the system abnormity on a panel.
A method for diagnosing and optimizing a fan system takes a blower system matched with a 320t boiler in coal chemical engineering in a country as an example, the boiler can carry out air-coal ratio design on different coal types when being designed, and takes coal type 1 as an example, and the air-coal ratio of the fan system in normal operation is collected to be
The boiler has the coal supply amount of
The required air volume of the air blower is as follows:
according to
The real-time change of the boiler is changed, and the acquisition device pair is used in the actual operation process of the boiler
The corresponding data are obtained through a computing module
According to
Wherein:
the cross sectional areas of different positions of the system are preset in a database according to the shaped air channel, and the flow velocities of different positions are obtained through a calculation module
;
The total pressure rise required to be provided by the fan is
Wherein:
the pressure required for the boiler inlet is generally relatively fixed;
resistance from fan outlet to boiler
,
Wherein the resistance of the damper
,
Presetting the valve resistance coefficient in a database module according to the selected valve characteristics; resistance of pipeline
,
Presetting the resistance coefficient of the pipeline in a database module according to the characteristic of the shaped air channel;
by pairs
The real-time calculation is carried out, the calculation result is compared with a preset standard value in the database, when the deviation value is more than 10%, the fan system prompts abnormity through a human-computer interaction interface, and operation and maintenance personnel are instructed to check and repair, or the system can automatically adjust to correct the abnormity;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
According to
Wherein: etaInner part The internal efficiency of the fan; etaElectric machine Efficiency for a mating motor; etaMachine with a movable working part The transmission efficiency from the motor to the fan is generally 0.98-0.99; etaSpeed regulation For the speed regulation efficiency, the value of no speed regulation measure is 1, the value of variable frequency or permanent magnet is 0.94-0.97, and the value of the liquid couple is based on the actual condition;
according to the performance curve data of the fan, the difference is obtained
Theoretical operating power of fan under parameters
The standard data of (2) are stored in a database;
when the actual operation of the fan obtained by the calculation module
Comparing the standard value with a corresponding standard value in the database, and when the deviation value is more than 10%, prompting abnormality by the system through a human-computer interaction interface to instruct operation and maintenance personnel to check and overhaul or automatically correcting the system through adjustment;
when the operation and maintenance personnel and the system can not be corrected to the preset value of the database by automatic adjustment, the system prompts the operation and maintenance personnel to update the preset standard value of the database through the human-computer interaction system, and the system automatically updates the standard data after the operation and maintenance personnel confirm.
The boiler blower system of the embodiment continuously diagnoses and optimizes the operation of the blower system according to the steps, and continuously matches the database with the blower system of the embodiment by combining the optimization result, so that the blower system of the embodiment can finally find the abnormality of the operation in real time, help is provided for the daily operation of operation and maintenance personnel, the stability of the operation of the blower is improved, and the energy consumption is reduced.