CN114749272B - Scrap steel magnetic separation system and method - Google Patents
Scrap steel magnetic separation system and methodDownload PDFInfo
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- CN114749272B CN114749272BCN202210402902.2ACN202210402902ACN114749272BCN 114749272 BCN114749272 BCN 114749272BCN 202210402902 ACN202210402902 ACN 202210402902ACN 114749272 BCN114749272 BCN 114749272B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/16—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
- B03C1/18—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
Technical Field
The invention belongs to the technical field of magnetic separation, and particularly relates to a magnetic separation system and method for scrap steel.
Background
The short process of the electric arc furnace uses scrap steel for steelmaking, so that the energy consumption of steel production can be greatly reduced, and compared with the long process of iron ore steelmaking, the short process of the electric furnace can save 60 percent of energy. The sources of the steel scraps have diversity and uncertainty, wherein the light steel scraps have the best quality, and the light steel scraps come from various waste household appliance shells, automobile shells, color steel tiles, flower boxes and the like, and contain impurities such as rubber, plastics, fabrics, copper and aluminum. If the scrap steel is not separated before steelmaking, the scrap steel containing impurities is directly smelted, firstly, impurity elements can seriously affect the performance of finished steel, and secondly, organic waste is combusted in a preheating system or an electric furnace to generate a large amount of smoke and seriously pollute the environment.
At present, three magnetic separation devices for separating the scrap steel are provided: one is electromagnetic type, the multiple coils are wound on the iron core, and the problems of large number of coils and difficult winding and forming exist, for example, the application publication number is CN 113976594A, and the name is Chinese patent document of a scrap steel crushing and sorting system and method; the second type is a permanent magnet type, a plurality of permanent magnets are arranged along the axial direction of the magnetic roller or one side of the roller body, and the problems of small pole spacing and shallow magnetic permeability exist; the third is a roller type electromagnetic magnetic separator, although the magnetic permeability is deep, the materials are not sorted step by step, and the actual production requirements are difficult to meet, for example, the granted publication number is CN 212493459U, which is named as a strong magnetic electromagnetic roller for sorting scrap steel.
Disclosure of Invention
The invention aims to provide a magnetic separation system and a magnetic separation method for scrap steel, and aims to solve the problems that materials cannot be separated step by step and actual production requirements are difficult to meet.
The invention solves the technical problems through the following technical scheme: a scrap steel magnetic separation system comprising:
a feed hopper;
the vibrating screen is arranged below the feed hopper, the first end of the vibrating screen is higher than the second end, the first end of the vibrating screen is close to the feed hopper, and the second end of the vibrating screen is far away from the feed hopper;
the electric permanent magnet sorting device is arranged close to the second end of the vibrating screen, and a second magnetic pole of the electric permanent magnet sorting device is close to the second end of the vibrating screen;
the first discharge port is arranged close to the electric permanent magnet sorting device, and the first discharge port and the vibrating screen are positioned on two sides of the electric permanent magnet sorting device;
the chute is arranged below the vibrating screen and the electric permanent magnet sorting device;
the permanent magnet sorting device is arranged below the chute;
and a second discharge port, a third discharge port and a fourth discharge port which are arranged on one side of the permanent magnet sorting device from far to near in sequence.
According to the invention, the waste steel material enters from the feed hopper and falls on the vibrating screen, the vibrating screen vibrates under the action of a motor of the vibrating screen, the waste steel material is dispersed and gradually moves to the second end of the vibrating screen, the magnetic conductivity material in the waste steel material is adsorbed by the electric permanent magnetic sorting device and is conveyed to a first discharge port along with the rotation of the electric permanent magnetic sorting roller, and then the magnetic conductivity material in the waste steel material is screened out; the non-magnetic materials fall into the chute without being adsorbed by the electric permanent magnet sorting device and slide to the permanent magnet sorting device through the chute, the permanent magnet sorting roller does uniform circular motion under the action of the driving motor, a static magnetic field is changed into an alternating magnetic field, the operating frequency of the driving motor is adjusted, light conductive materials in the non-magnetic materials fall into the second discharge port, heavy conductive materials in the non-magnetic materials fall into the third discharge port, and non-conductive materials in the non-magnetic materials fall into the fourth discharge port.
The scrap steel magnetic separation system can subdivide the scrap steel materials into four types, and the similar materials are fed into the electric arc furnace for smelting according to the actual production requirement, so that the final product quality of the electric arc furnace for steelmaking is improved; the system has compact structure and small occupied space, and saves the occupied space of the system.
Further, the electric permanent magnet sorting device comprises an electric permanent magnet sorting roller, a first driving mechanism, a first control module and a first power supply module; the input end of the first power supply module is connected with external alternating current, and the output end of the first power supply module is respectively and electrically connected with the power supply end of the first control module, the power supply end of the first driving mechanism and the induction coil of the electro-permanent magnet sorting roller; the output end of the first control module is electrically connected with the first driving mechanism, and the first driving mechanism is connected with the non-magnetic cylinder body of the electro-permanent magnetic sorting roller; the first discharge port and the vibrating screen are located on two sides of the electric permanent magnet sorting roller.
Furthermore, the electric permanent magnet sorting roller comprises a nonmagnetic cylinder body, and a first induction coil, a second induction coil, a first permanent magnet, a first magnetic pole, a second magnetic pole and a third magnetic pole which are arranged in the nonmagnetic cylinder body; the first magnetic pole comprises a middle beam, a first extension part, a second extension part and a third extension part, wherein the first extension part, the second extension part and the third extension part are respectively vertical to the middle beam; the second induction coil is arranged on the middle beam, the first induction coil is arranged on the second extension part, and the first induction coil and the second induction coil are perpendicular to each other; the second magnetic pole is arranged on the second extending part, the third magnetic pole is arranged on the middle beam, and the first permanent magnet is arranged on the third extending part.
Further, the number of turns of the first induction coil is twice the number of turns of the second induction coil; the magnetic induction intensity generated by the second induction coil is twice of the magnetic induction intensity generated by the first permanent magnet.
Further, the area of the second magnetic pole is equal to 5/4 of the area of the third magnetic pole; the area of the first extending part is equal to that of the first permanent magnet.
Further, the permanent magnet sorting device comprises a permanent magnet sorting roller, a second driving mechanism, a second control module and a second power module; the input end of the second power supply module is connected with external alternating current, and the output end of the second power supply module is electrically connected with the power supply end of the second control module and the power supply end of the second driving mechanism; the output end of the second control module is electrically connected with the second driving mechanism, and the second driving mechanism is connected with the permanent magnet sorting roller through a conveyor belt; the conveyor belt is located below the chute.
Further, the permanent magnet sorting roller comprises a cylinder, a magnet yoke and a second permanent magnet, wherein the magnet yoke is arranged in the cylinder and is coaxial with the cylinder; and the magnetic poles of the second permanent magnet blocks are alternately distributed in the peripheral direction of the magnetic yoke according to N-S.
The invention also provides a method for carrying out magnetic separation on the steel scrap material by using the steel scrap magnetic separation system, which comprises the following steps:
the waste steel material enters a feed hopper and then falls on a vibrating screen;
after being dispersed by the vibrating screen, magnetic conductive materials in the scrap steel materials are adsorbed by the electric permanent magnet sorting roller, and non-magnetic conductive materials fall on the conveying belt through the chute;
under the action of the first control module and the first driving mechanism, the electric permanent magnet sorting roller rotates to convey the magnetic conductivity material to the upper part of the first discharge port and fall into the first discharge port;
under the action of the second control module and the second driving mechanism, the permanent magnet sorting roller does uniform-speed circular motion to change a static magnetic field generated by the permanent magnet sorting roller into an alternating magnetic field, conductive materials in non-magnetic materials induce repulsive electromagnetic force under the action of the alternating magnetic field, light conductive materials in the non-magnetic materials on the conveying belt are sorted to the second discharge port through the repulsive electromagnetic force, heavy conductive materials in the non-magnetic materials are sorted to the third discharge port, and non-conductive materials in the non-magnetic materials are sorted to the fourth discharge port.
Further, the inclination angle of the vibrating screen is as follows:
wherein α is an inclination angle, kv For the comprehensive experience coefficient, lambda is the amplitude of the vibrating screen, omega is the vibration frequency of the vibrating screen, and v is the running speed of the material on the vibrating screen.
Furthermore, the repulsive electromagnetic force F induced by the conductive material is in direct proportion to the magnetic induction intensity B of the alternating magnetic field, the rotation frequency F of the second driving mechanism and the volume V of the conductive material, namely F ^ B2 fV。
Preferably, when repelling the electromagnetic force
Then, sorting the corresponding conductive materials to a second discharge hole;
when repelling electromagnetic force
And (3) sorting the corresponding conductive material to a third discharge port, wherein G represents the gravity of the conductive material.
Advantageous effects
Compared with the prior art, the invention has the advantages that:
according to the magnetic separation system and the method for the scrap steel, provided by the invention, the electric permanent magnet separation device is used for separating out magnetic conductivity materials, and the permanent magnet separation device is used for separating out heavy conductive materials, light conductive materials and non-conductive materials; the system has compact structure and small occupied space, and saves the occupied space of the system.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a magnetic separation system for scrap steel in the embodiment of the invention;
FIG. 2 is a schematic diagram of the angle of inclination and direction of vibration of a shaker in an embodiment of the present invention;
FIG. 3 is an internal structural view of an electro-permanent magnet sorting roller in an embodiment of the present invention;
FIG. 4 is a magnetic field line distribution diagram generated by the first induction coil in an embodiment of the present invention;
FIG. 5 is a magnetic field line distribution diagram generated by the second induction coil in the embodiment of the present invention;
fig. 6 is a magnetic force distribution diagram generated by the first permanent magnet in the embodiment of the present invention;
fig. 7 is a distribution diagram of magnetic lines of force generated by the first induction coil, the second induction coil and the first permanent magnet in the embodiment of the present invention after superposition;
FIG. 8 is a distribution diagram of the electro-permanent magnet sorting roller after the magnetic lines of force are equivalent in the embodiment of the invention;
FIG. 9 is a schematic view of the division of the strong magnetic, weak magnetic and non-magnetic regions of an electro-permanent magnetic sort roller in an embodiment of the present invention;
FIG. 10 is a distribution diagram of the magnetic induction generated by the magnetic circuit on the surface of the cylinder-free body in the embodiment of the present invention;
FIG. 11 is an internal structural view of a permanent magnet sorting roller in an embodiment of the present invention;
FIG. 12 is a schematic view of a cartridge configuration in an embodiment of the present invention;
FIG. 13 is a flow chart of magnetic separation of scrap steel in the example of the present invention.
Wherein, 1-a feed hopper, 2-a vibrating screen, 3-a first driving motor, 4-an electro-permanent magnetic sorting roller, 41-a first permanent magnetic block, 42-a second induction coil, 43-a non-magnetic cylinder, 44-a third magnetic pole, 45-a first induction coil, 46-a second magnetic pole, 47-a first magnetic pole, 471-a middle beam, 472-a first extension, 473-a second extension, 474-a third extension, 5-a first control module, 6-a first power module, 7-a first discharge port, 8-a second discharge port, 9-a third discharge port, 10-a fourth discharge port, 11-a permanent magnetic sorting roller, 111-a second permanent magnetic block, 112-a magnetic yoke, 113-a stainless steel support plate, 114-a transmission shaft, 12-a conveyor belt, 13-a driving wheel, 14-a support seat, 15-a second driving motor, 16-a second control module, 17-a cylinder structure, 171-a fixed seat, 172-a junction box, 173-a bearing, 174-a cylinder, 175-a reinforcing rib-a chute, 176-a sprocket, 18-a D1-a material conveying area, and a D3-a material conveying area.
Detailed Description
The technical solutions in the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solution of the present application will be described in detail below with specific examples. The following several specific embodiments may be combined with each other, and details of the same or similar concepts or processes may not be repeated in some embodiments.
As shown in fig. 1, the magnetic separation system for scrap steel provided in the embodiment of the present invention includes afeeding hopper 1, a vibratingscreen 2, an electric permanent magnetic separation device, afirst discharging port 7, a seconddischarging port 8, a thirddischarging port 9, and afourth discharging port 10. Thefeeding hopper 1 is arranged on the supportingseat 14, the inclined vibratingscreen 2 is arranged below thefeeding hopper 1, the first end of the vibratingscreen 2 is higher than the second end, the first end of the vibratingscreen 2 is close to thefeeding hopper 1, the second end of the vibratingscreen 2 is far away from thefeeding hopper 1, and the vibratingscreen 2 is driven by a speed reducing motor; an electric permanent magnet sorting device is arranged at the position close to the second end of the vibratingscreen 2, and a secondmagnetic pole 46 inside the electric permanentmagnet sorting roller 4 is close to the second end of the vibratingscreen 2, so that magnetic materials in the scrap steel materials on the vibratingscreen 2 are adsorbed on thenon-magnetic cylinder 43 of the electric permanentmagnet sorting roller 4 by utilizing electromagnetic force; achute 18 is arranged below the second end of the vibratingscreen 2 and the electric permanentmagnet sorting roller 4; a permanent magnet sorting device is arranged below thechute 18; and asecond discharge port 8, athird discharge port 9 and afourth discharge port 10 are sequentially arranged on one side of the permanent magnet sorting device from far to near, namely, the distances between thesecond discharge port 8, thethird discharge port 9 and thefourth discharge port 10 and the permanentmagnet sorting roller 11 are from far to near.
The working process of the scrap steel magnetic separation system comprises the following steps: the waste steel material falls on the vibratingscreen 2 through thefeed hopper 1, and the vibratingscreen 2 vibrates under the action of the speed reducing motor, so that the waste steel material is dispersed and moves to the second end of the vibratingscreen 2; the electric permanent magnet sorting device works, under the action of thefirst control module 5 and the first driving mechanism, thenon-magnetic cylinder 43 of the electric permanentmagnet sorting roller 4 rotates, the internal structure (namely thefirst induction coil 45, thesecond induction coil 42, the firstpermanent magnet block 41, the firstmagnetic pole 47, the secondmagnetic pole 46 and the third magnetic pole 44) of the electric permanentmagnet sorting roller 4 is fixed and generates a strong magnetic field, thenon-magnetic cylinder 43 adsorbs magnetic materials from the second end of the vibratingscreen 2 under the action of the magnetic field of the electric permanentmagnet sorting roller 4, themagnetic cylinder 43 conveys the magnetic materials to a non-magnetic area after the rotation, and the magnetic materials fall into thefirst discharge port 7, so that the automatic sorting of the magnetic materials is realized; the non-magnetic materials which are not adsorbed by the electric permanentmagnet sorting roller 4 fall on aconveying belt 12 of the permanent magnet sorting device through achute 18 under the vibration action of the vibratingscreen 2, under the action of asecond control module 16 and a second driving mechanism, the permanentmagnet sorting roller 11 makes circular motion, a static magnetic field generated by the permanentmagnet sorting roller 11 is changed into an alternating magnetic field, under the action of the alternating magnetic field, electromagnetic force is repelled by induction in the conductive materials, the repulsive electromagnetic force can be changed by adjusting the rotation frequency of the second driving mechanism, so that the acting force on the conductive materials in the non-magnetic materials is changed, the light conductive materials are sorted to asecond discharge port 8 which is farthest from the permanentmagnet sorting roller 11, the heavy conductive materials are sorted to athird discharge port 9 which is farthest from the permanentmagnet sorting roller 11 for the time, the non-conductive materials are sorted to afourth discharge port 10 which is nearest to the permanentmagnet sorting roller 11, and the automatic sorting of the heavy conductive materials, the light conductive materials and the non-conductive materials is realized.
In one embodiment of the invention, the running speed of the scrap material on the vibratingscreen 2 is:
v＝kv λωcosδ[1+tanδtanα]
wherein, alpha is the inclined angle of the vibrating screen 2 (namely the included angle between the vibratingscreen 2 and the horizontal direction), kv To synthesize empirical coefficients, kv Taking values of 0.75-0.95, λ as the amplitude of the vibratingscreen 2, ω as the vibration frequency of the vibratingscreen 2, δ as the vibration direction angle (the included angle between the vibration direction and the horizontal direction) of the vibratingscreen 2, and α =90- δ, as shown in fig. 2, v is the running speed of the material on the vibratingscreen 2, the inclination angle of the vibratingscreen 2 can be obtained as follows:
in one embodiment of the present invention, as shown in fig. 1, the electro-permanent magnetic sorting apparatus includes an electro-permanentmagnetic sorting roller 4, a first driving mechanism, afirst control module 5, a firstpower supply module 6; the input end of the firstpower supply module 6 is connected with external alternating current, and the output end of the first power supply module is respectively and electrically connected with the power supply end of thefirst control module 5, the power supply end of the first driving mechanism and the induction coil of the electro-permanentmagnetic sorting roller 4; the output end of thefirst control module 5 is electrically connected with a first driving mechanism, and the first driving mechanism is connected with anon-magnetic cylinder 43 of the electro-permanentmagnetic separation roller 4; the second magnetic pole 46 (i.e. the strong magnetic area) of the electro-permanentmagnetic separation roller 4 is close to the second end of the vibratingscreen 2, and the non-magnetic area (the area corresponding to the back of the second magnetic pole 46) is close to thefirst discharge hole 7.
In one embodiment of the present invention, thefirst power module 6 includes a rectifying module and a voltage converting module, the rectifying module converts the external ac power into a 220V dc power, and the voltage converting module converts the 220V dc power into voltages required by thefirst control module 5, the first driving mechanism, and the induction coil of the electro-permanentmagnetic sorting roller 4, respectively, so as to provide power for the electro-permanent magnetic sorting apparatus. Thefirst control module 5 is used for controlling the first driving mechanism to work, so that thenon-magnetic cylinder 43 of the electro-permanentmagnetic separation roller 4 is controlled to rotate, and the internal structure of the electro-permanentmagnetic separation roller 4 is fixed. The first driving mechanism comprises afirst driving motor 3, a driving chain wheel and a driven chain wheel, thefirst driving motor 3 is controlled by afirst control module 5, an output shaft of thefirst driving motor 3 is connected with the driving chain wheel, the driving chain wheel is connected with the driven chain wheel through a chain, and the driven chain wheel is connected with anon-magnetic cylinder 43 of the electro-permanentmagnetic separation roller 4; under the control of thefirst control module 5, thefirst driving motor 3 works to drive the driving sprocket to rotate, and then drives the driven sprocket to rotate, and the driven sprocket drives thenonmagnetic cylinder 43 to rotate, so that the magnetic conductive material adsorbed from the vibratingscreen 2 is conveyed to the nonmagnetic area, and the magnetic conductive material falls into thefirst discharge hole 7 due to no magnetic force.
In one embodiment of the present invention, as shown in fig. 3, the electro-permanentmagnet sorting roller 4 includes a magnet-free cylinder 43, afirst induction coil 45, asecond induction coil 42, a firstpermanent magnet block 41, a firstmagnetic pole 47, a secondmagnetic pole 46 and a thirdmagnetic pole 44 which are arranged in the magnet-free cylinder 43; the firstmagnetic pole 47 includes amiddle beam 471, and afirst extension 472, asecond extension 473, and athird extension 474 that are perpendicular to themiddle beam 471, respectively; thesecond induction coil 42 is disposed on themiddle beam 471, thefirst induction coil 45 is disposed on thesecond extension 473, and thefirst induction coil 45 and thesecond induction coil 42 are perpendicular to each other; the secondmagnetic pole 46 is disposed on thesecond extension 473, the thirdmagnetic pole 44 is disposed on theintermediate beam 471, and the firstpermanent magnet 41 is disposed on thethird extension 474. The area on thenon-magnetic cylinder 43 corresponding to thefirst induction coil 45 and thesecond induction coil 42 is a strong magnetic area, i.e. a D1 area; the area on thenon-magnetic cylinder 43 corresponding to the firstpermanent magnet 41 is a weak magnetic area, namely a D2 area; the other area on thecylinder 43 is a nonmagnetic area, i.e., a D3 area, as shown in fig. 9.
The secondmagnetic pole 46 reduces the gap between thesecond extension part 473 and thenonmagnetic cylinder 43, and the thirdmagnetic pole 44 reduces the gap between themiddle beam 471 and thenonmagnetic cylinder 43, so as to enhance the electromagnetic force, improve the adsorption force, and avoid the problem that the magnetic conductive material falls down to theconveyor belt 12 due to the small adsorption force; the electromagnetic force generated by the firstpermanent magnet 41 has a certain adsorption force on the magnetic conductivity material, and the top area of thenon-magnetic cylinder 43 has a supporting effect on the magnetic conductivity material, so that the transition from the strong magnetic area to the non-magnetic area is realized, the problem that part of the magnetic conductivity material falls back to the conveyingbelt 12 in the process that the magnetic conductivity material goes from the strong magnetic area to the non-magnetic area is avoided, the sorting accuracy of the magnetic conductivity material is improved, and the phenomenon that the adsorbed magnetic conductivity material is completely accumulated and unloaded is avoided.
Fig. 4 to 6 are magnetic force line distribution diagrams generated by thefirst induction coil 45, thesecond induction coil 42 and the firstpermanent magnet 41 respectively in the embodiment of the present invention, where N1 represents a north pole of magnetic force line of thefirst induction coil 45; s1 represents the south pole of the magnetic line of thefirst induction coil 45; n2 is the north pole of the magnetic lines of thesecond induction coil 42; s2 is a south pole of a magnetic line of thesecond induction coil 42; n3 firstpermanent magnet 41 north pole; s3 south pole of the firstpermanent magnet 41. Fig. 7 is a distribution diagram of the superimposed magnetic lines generated by thefirst induction coil 45, thesecond induction coil 42 and the firstpermanent magnet 41.
The magnetic flux phi = BS of the magnetic pole, where phi is the magnetic flux, B is the magnetic induction intensity, and S is the magnetic pole area, and the magnetic pole area S can only pass through a certain amount of magnetic flux at a certain time, otherwise the magnetic pole is saturated, and the magnetic flux cannot be increased. In order to ensure that the electro-permanentmagnetic separator roller 4 is compact and does not add and waste pole material, the design of the pole area S needs to be matched with the magnetic flux passing through the pole.
In the present embodiment, the number of turns of thefirst induction coil 45 is the largest to ensure the maximum magnetic induction intensity of the adsorption region D1; the number of turns of thesecond induction coil 42 is smaller than that of thefirst induction coil 45, so that the magnetic induction intensity B1 excited by thefirst induction coil 45 is greater than the magnetic induction intensity B2 excited by thesecond induction coil 42. Since the magnetic induction B is proportional to the number of turns N and the current I of the induction coil, i.e. B ℃. NI, it is preferable that the number of turns of thefirst induction coil 45 is twice the number of turns of thesecond induction coil 42, and the corresponding magnetic induction B1 is twice the number of turns of thesecond induction coil 42, i.e. B1=2B2; the magnetic induction generated by thesecond induction coil 42 is twice the magnetic induction generated by the firstpermanent magnet 41, B2=2B3.
According to the principle of magnetic circuit design, the magnetic pole area is designed in proportion to the magnetic flux, i.e., S ∞ Φ, the area of the secondmagnetic pole 46 is preferably equal to 5/4 of the area of the thirdmagnetic pole 44, and the area of thefirst extension 472 is equal to the area of the firstpermanent magnet block 41, so that an equivalent magnetic flux distribution pattern as shown in fig. 8 is formed. The design ensures that the generated magnetic flux can pass through, namely the electromagnetic force is large enough, the area of a magnetic pole is not increased, the structure of the electric permanentmagnetic sorting roller 4 is compact, and the cost is not increased. In this embodiment, the magnetic pole area refers to the area of the magnetic pole and the surface corresponding to thenonmagnetic cylinder 43.
The periphery of thenon-magnetic cylinder 43 is divided into an adsorption area D1 (namely a strong magnetic area), a material conveying area D2 (namely a weak magnetic area) and a complete unloading area D3 (namely a non-magnetic area) according to the magnetic induction intensity on the surface of thenon-magnetic cylinder 43. The magnetic induction intensity is strongest near the magnetic pole, and is rapidly attenuated in the air, so that the starting point of the adsorption area D1 is near thenonmagnetic cylinder 43 corresponding to thefirst extension part 472, and the end point of the adsorption area D1 is near thenonmagnetic cylinder 43 corresponding to the thirdmagnetic pole 44; the material conveying area D2 is an area on thenon-magnetic cylinder 43 corresponding to the firstpermanent magnet block 41; the discharging area D3 is an area other than the adsorbing area D1 and the carrying area D2 on themagnet-less cylinder 43, as shown in fig. 9. The scrap steel materials are mainly adsorbed around thenonmagnetic cylinder 43, and the magnetic induction intensity also needs to pass through thenonmagnetic cylinder 43 from the inside to adsorb the materials. Therefore, the magnetic induction around thecylindrical body 43 is mainly considered, and the magnitude and distribution of the magnetic induction are related to the magnetic path. In this embodiment, the magnetic circuit starts near thefirst extension 472, reaches the maximum at the secondmagnetic pole 46 along the running direction of the electro-permanent-magnet sorting roller 4, gradually decreases after being far away from the secondmagnetic pole 46 until the material is conveyed to the top end of thenon-magnetic cylinder 43 near the thirdmagnetic pole 44, and thenon-magnetic cylinder 43 has a supporting effect on the material, so that the magnetic induction intensity can be properly weakened, and the material enters a material conveying area, namely, an area corresponding to the firstpermanent magnet block 41; the material is then completely discharged in the discharge zone.
In this embodiment, when the electro-permanentmagnet sorting roller 4 is installed, the secondmagnetic pole 46 faces the vibratingscreen 2; because the magnetic induction is the strongest near thesecond pole 46, thesecond pole 46 facing theshaker screen 2 ensures that material is quickly attracted and transported away.
As shown in fig. 10, a distribution diagram of the magnetic induction generated by the magnetic circuit at the outer periphery of thecylindrical magnet body 43 is shown, wherein a point a is a starting point of the attraction zone D1, a point C is any point on the outer periphery of thecylindrical magnet body 43, the point C and the point a are on the same cross section of thecylindrical magnet body 43, and the AC line segment length is a length from the point a to the point C along the outer periphery of thecylindrical magnet body 43. The adsorption zone D1 is required to adsorb materials from the vibratingscreen 2, and the gravity of the materials and the vibrating force of the vibratingscreen 2 can be overcome only by the penetration of magnetism and the high magnetic induction intensity. When the material is adsorbed to fortune material district D2, because the supporting role of nomagnetism barrel 43, the electromagnetic force that needs reduces, and the magnetic induction intensity in fortune material district is littleer than the adsorption zone, practices thrift the electric energy. And the unloading area D3 only needs to ensure that the material is fully unloaded completely, and the smaller the magnetic induction intensity is, the better the magnetic induction intensity is.
The separated magnetic materials can be directly used for steel making, but the non-magnetic materials also contain non-magnetic but conductive materials, such as copper, aluminum, stainless steel and the like, and in order to avoid waste, the non-magnetic materials are separated for the second time by using the permanent magnet separation device.
In one embodiment of the present invention, as shown in fig. 1, the permanent magnet sorting apparatus includes a permanentmagnet sorting roller 11, a second driving mechanism, asecond control module 16, and a second power supply module; the input end of the second power supply module is connected with external alternating current, and the output end of the second power supply module is electrically connected with the power supply end of thesecond control module 16 and the power supply end of the second driving mechanism; the output end of thesecond control module 16 is electrically connected with a second driving mechanism, and the second driving mechanism is connected with the permanentmagnet sorting roller 11 through theconveyor belt 12; theconveyor belt 12 is located below thechute 18.
In an embodiment of the present invention, the second power module includes a rectifying module and a voltage converting module, the rectifying module converts the external ac power into a 220V dc power, and the voltage converting module converts the 220V dc power into voltages required by thesecond control module 16 and the second driving mechanism, respectively, so as to provide power for the permanent magnet sorting device. Thesecond control module 16 is used for controlling the second driving mechanism to work, so as to control the permanentmagnet sorting roller 11 to do uniform-speed circular motion, and change the static magnetic field generated by the permanentmagnet sorting roller 11 into an alternating magnetic field. The second driving mechanism comprises a second driving motor 15, a driving wheel 13 and a conveyor belt 12, the second driving motor 15 is controlled by a second control module 16, an output shaft of the second driving motor 15 is connected with the driving wheel 13 through a chain, and the driving wheel 13 is connected with the permanent magnet sorting roller 11 through the conveyor belt 12; under the control of the second control module 16, the second driving motor 15 works to drive the driving wheel 13 to rotate, so as to drive the conveyor belt 12 to move and the permanent magnet separation roller 11 to do uniform circular motion, so that the non-magnetic materials on the conveyor belt are conveyed to the permanent magnet separation roller 11, because the electromagnetic force of the alternating magnetic field is in direct proportion to the rotating frequency of the second driving motor 15, the electromagnetic force of the alternating magnetic field can be adjusted by adjusting the rotating frequency of the second driving motor 15, the acting force of the permanent magnet separation roller 11 on the conductive materials is changed, so that the conductive materials with different weights are separated to different discharge ports, namely, the light conductive materials are separated to the second discharge port 8, the heavy conductive materials are separated to the third discharge port 9, and the non-conductive materials are separated to the fourth discharge port 10.
In one embodiment of the present invention, as shown in fig. 11, the permanentmagnet sorting roller 11 includes a cylindrical body, ayoke 112 disposed in the cylindrical body and disposed coaxially with the cylindrical body, and a secondpermanent magnet 111; the magnetic poles of the second permanent magnet blocks 111 are alternately distributed in the peripheral direction of themagnetic yoke 112 according to N-S, so that the magnetic path of the second permanent magnet blocks is shallow in magnetic permeability and suitable for secondary sorting of non-magnetic materials.
The static permanentmagnet sorting roller 11 can generate a static magnetic field, but under the action of the second driving mechanism, the permanentmagnet sorting roller 11 makes uniform-speed circular motion to change the static magnetic field into alternating magnetismIn the alternating magnetic field, the conductive materials on theconveyor belt 12 induce repulsion electromagnetic force and repulsion induced force F ^ B2 fV, wherein F is the repulsive inductive force of the conductive material, B is the magnetic induction of the alternating magnetic field, F is the rotational frequency of thesecond driving motor 15, V is the volume of the conductive material, and the magnetic induction and the volume of the conductive material are not changed, so that the repulsive inductive force can be changed by adjusting the rotational frequency of thesecond driving motor 15, the conductive materials of different weights can be sorted to thesecond discharge port 8 and thethird discharge port 9 by adjusting the repulsive inductive force F, and the non-conductive materials have no repulsive inductive force and fall into thefourth discharge port 10 closest to the permanentmagnet sorting roller 11.
In one embodiment of the present invention, both the electro-permanentmagnetic sorting roller 4 and the permanentmagnetic sorting roller 11 adopt the cylinder structure 17, and the cylinder structure 17 is as shown in fig. 12, since the magnetic conductive material is adsorbed and impacts thecylinder 174 under the action of electromagnetic force, in order to avoid the damage of thecylinder 174, thecylinder 174 adopts high-strength stainless steel material and the reinforcingrib 175 is added outside thecylinder 174.
The embodiment of the invention also provides a method for carrying out magnetic separation on a steel scrap material by using the steel scrap magnetic separation system, which comprises the following steps as shown in FIG. 13:
step 1: the waste steel material enters thefeed hopper 1 and then falls on the vibratingscreen 2;
step 2: under the action of a speed reducing motor, the vibratingscreen 2 vibrates, magnetic materials in the scrap steel materials are adsorbed by the electric permanentmagnet sorting roller 4 after being dispersed by the vibratingscreen 2, and the non-magnetic materials fall on the conveyingbelt 12 through thechute 18;
and 3, step 3: under the action of thefirst control module 5 and the first driving mechanism, the electric permanentmagnet sorting roller 4 rotates to convey the magnetic conductivity materials to a non-magnetic area and fall into afirst discharge hole 7;
and 4, step 4: under the action of thesecond control module 16 and the second driving mechanism, the permanentmagnetic sorting roller 11 performs uniform circular motion, so that a static magnetic field generated by the permanentmagnetic sorting roller 11 is changed into an alternating magnetic field, under the action of the alternating magnetic field, conductive materials in non-magnetic materials induce repulsive electromagnetic force, light conductive materials in the non-magnetic materials on theconveyor belt 12 are sorted to thesecond discharge port 8 through the repulsive electromagnetic force, heavy conductive materials in the non-magnetic materials are sorted to thethird discharge port 9, and non-conductive materials in the non-magnetic materials are sorted to thefourth discharge port 10 due to the non-repulsive electromagnetic force.
In one embodiment of the present invention, the repulsive electromagnetic force F induced by the conductive material is proportional to the magnetic induction intensity B of the alternating magnetic field, the rotation frequency F of the second driving mechanism and the volume V of the conductive material, i.e. F ═ B2 And fV, namely, under the condition of certain magnetic induction intensity, the repulsive electromagnetic force F can be changed by adjusting the rotation frequency F of the second driving mechanism, so that the judgment standard of heavy conductive materials and light conductive materials is changed.
In one embodiment of the present invention, the electromagnetic force is repelled
Then, the corresponding conductive materials are sorted to asecond discharge port 8; when repelling electromagnetic force
When the conductive material is separated to thethird discharge port 9, G represents the gravity of the conductive material.
The above disclosure is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of changes or modifications within the technical scope of the present invention, and shall be covered by the scope of the present invention.
Claims (7)
1. The utility model provides a steel scrap magnetic separation system which characterized in that includes:
a feed hopper;
the vibrating screen is arranged below the feed hopper, the first end of the vibrating screen is higher than the second end, the first end of the vibrating screen is close to the feed hopper, and the second end of the vibrating screen is far away from the feed hopper;
the electric permanent magnet sorting device is arranged close to the second end of the vibrating screen, and a second magnetic pole of the electric permanent magnet sorting device is close to the second end of the vibrating screen;
the first discharge port is arranged close to the electric permanent magnet sorting device, and the first discharge port and the vibrating screen are positioned on two sides of the electric permanent magnet sorting device;
the chute is arranged below the vibrating screen and the electric permanent magnet sorting device;
the permanent magnet sorting device is arranged below the chute;
the second discharge port, the third discharge port and the fourth discharge port are arranged on one side of the permanent magnet sorting device in sequence from far to near;
the electric permanent magnet sorting device comprises an electric permanent magnet sorting roller, a first driving mechanism, a first control module and a first power supply module; the input end of the first power supply module is connected with external alternating current, and the output end of the first power supply module is respectively and electrically connected with the power supply end of the first control module, the power supply end of the first driving mechanism and the induction coil of the electro-permanent magnetic sorting roller; the output end of the first control module is electrically connected with the first driving mechanism, and the first driving mechanism is connected with the non-magnetic cylinder body of the electro-permanent magnetic sorting roller; the first discharge hole and the vibrating screen are positioned on two sides of the electric permanent magnet sorting roller;
the electric permanent magnet sorting roller comprises a nonmagnetic cylinder body, and a first induction coil, a second induction coil, a first permanent magnet block, a first magnetic pole, a second magnetic pole and a third magnetic pole which are arranged in the nonmagnetic cylinder body; the first magnetic pole comprises a middle beam, a first extension part, a second extension part and a third extension part, wherein the first extension part, the second extension part and the third extension part are respectively vertical to the middle beam; the second induction coil is arranged on the middle beam, the first induction coil is arranged on the second extension part, and the first induction coil and the second induction coil are perpendicular to each other; the second magnetic pole is arranged on the second extension part, the third magnetic pole is arranged on the middle beam, and the first permanent magnet block is arranged on the third extension part;
the number of turns of the first induction coil is twice that of the second induction coil; the magnetic induction intensity generated by the second induction coil is twice that generated by the first permanent magnet; the magnetic induction intensity generated by the first induction coil is greater than that generated by the first permanent magnet; the area of the second magnetic pole is equal to 5/4 of the area of the third magnetic pole; the area of the first extending part is equal to that of the first permanent magnet.
2. The magnetic separation system for the scrap steel according to claim 1, wherein the permanent magnet separation device comprises a permanent magnet separation roller, a second driving mechanism, a second control module and a second power supply module; the input end of the second power supply module is connected with external alternating current, and the output end of the second power supply module is electrically connected with the power supply end of the second control module and the power supply end of the second driving mechanism; the output end of the second control module is electrically connected with the second driving mechanism, and the second driving mechanism is connected with the permanent magnet sorting roller through a conveyor belt; the conveyor belt is located below the chute.
3. The magnetic separation system for the scrap steel according to claim 2, wherein the permanent magnet separation roller comprises a cylinder, a magnet yoke which is arranged in the cylinder and is coaxial with the cylinder, and a second permanent magnet; and the magnetic poles of the second permanent magnet blocks are alternately distributed in the peripheral direction of the magnetic yoke according to N-S.
4. A method for magnetic separation of steel scrap material by using the magnetic separation system for steel scrap according to any one of claims 1~3, comprising the steps of:
the waste steel material enters a feed hopper and then falls on a vibrating screen;
after being dispersed by the vibrating screen, magnetic conductive materials in the scrap steel materials are adsorbed by the electric permanent magnet sorting roller, and non-magnetic conductive materials fall on the conveying belt through the chute;
under the action of the first control module and the first driving mechanism, the electric permanent magnet sorting roller rotates to convey the magnetic conductivity material to the upper part of the first discharge port and fall into the first discharge port;
under the action of the second control module and the second driving mechanism, the permanent magnet sorting roller does uniform-speed circular motion to change a static magnetic field generated by the permanent magnet sorting roller into an alternating magnetic field, conductive materials in non-magnetic materials induce repulsive electromagnetic force under the action of the alternating magnetic field, light conductive materials in the non-magnetic materials on the conveying belt are sorted to the second discharge port through the repulsive electromagnetic force, heavy conductive materials in the non-magnetic materials are sorted to the third discharge port, and non-conductive materials in the non-magnetic materials are sorted to the fourth discharge port.
5. The method for magnetically separating steel scrap materials according to claim 4, wherein the angle of inclination of the vibrating screen is as follows:
wherein,αin order to be inclined at an angle,
in order to synthesize the empirical coefficients for the purpose,λin order to be the amplitude of the vibrating screen,ωis the vibration frequency of the vibrating screen,νthe running speed of the materials on the vibrating screen.
6. Method for carrying out magnetic separation on scrap steel material according to claim 4 or 5, characterized in that the repulsive electromagnetic force induced by the conductive materialFMagnetic induction intensity with alternating magnetic fieldBRotational frequency of the second drive mechanismfAnd volume of conductive materialVIn direct proportion, i.e.
。
7. The method for magnetically separating scrap steel materials in accordance with claim 4 or 5 wherein the electromagnetic force is excluded
Then, sorting the corresponding conductive materials to a second discharge hole;
when repelling electromagnetic force
While the corresponding conductive material is sorted to a third discharge port, whereinGRepresenting the conductive material gravity.
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