
技术领域technical field
本发明涉及设备维护技术领域,尤其是涉及一种基于可视化电子标签的设备维护方法和系统。The invention relates to the technical field of equipment maintenance, in particular to a method and system for equipment maintenance based on a visual electronic label.
背景技术Background technique
在设备运行维护中,对运行设备进行巡检是有效的运维方法与手段,传统的巡视通常采用纸质标签、二维码或条码以及RFID标签等静态的信息粘贴于设备上进行设备的标识与巡更点标识,对于大型且复杂的生产线及机房等环境,设备多,相互堆叠与视线遮挡,位置关系复杂,准确巡检核查到具体设备的运行状态的难度大,且考虑到人员与设备安全性,导致现场巡查人员难以全面、及时、准确的掌握设备运行状态信息,也较难及时发现与定位故障设备等问题。In equipment operation and maintenance, it is an effective operation and maintenance method and means to conduct inspections on operating equipment. Traditional inspections usually use static information such as paper labels, two-dimensional codes or barcodes, and RFID tags to be pasted on the equipment to identify the equipment. With the patrol point identification, for large and complex production lines and computer rooms and other environments, there are many equipment, which are stacked on each other and block the line of sight, and the positional relationship is complex. Safety makes it difficult for on-site inspection personnel to comprehensively, timely and accurately grasp the information on the operating status of equipment, and it is also difficult to detect and locate faulty equipment in a timely manner.
同时,现场巡检人员一般要通过登录设备监控系统才能准确的掌握设备运行状态,使得设备维护的需要进行大量的前后台协同工作,效率低,协同问题较多。At the same time, on-site inspection personnel generally need to log in to the equipment monitoring system to accurately grasp the equipment operating status, which makes equipment maintenance require a lot of front-end and back-end collaborative work, which is inefficient and has many coordination problems.
因此,如何能够快速、及时、准确全面的掌握设备及其运行状态方法,消除物理资产与信息系统间的空间割裂,提高现场巡检人员巡检与维护的效率,是值得研究的。Therefore, it is worth studying how to quickly, timely, accurately and comprehensively grasp the equipment and its operating status, eliminate the spatial separation between physical assets and information systems, and improve the efficiency of on-site inspection personnel’s inspection and maintenance.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术存在的不足,本发明提供一种基于可视化电子标签的设备维护方法和系统。本发明能及时掌握现场设备运行状态、属性信息及快速检索信息的巡检与维护方式,并且能为智慧工厂、智慧机场等的建设提供坚实的基础。In order to overcome the deficiencies of the prior art, the present invention provides a device maintenance method and system based on a visual electronic label. The present invention can timely grasp the operation status of field equipment, attribute information and the patrol inspection and maintenance mode of rapid retrieval information, and can provide a solid foundation for the construction of smart factories, smart airports and the like.
为了解决上述技术问题,本发明是通过以下技术方案实现的:In order to solve the above-mentioned technical problems, the present invention is achieved through the following technical solutions:
一种基于可视化电子标签的设备维护方法,包括如下步骤:A device maintenance method based on a visual electronic label, comprising the following steps:
获取设备数据信息;Obtain device data information;
分析处理数据、动态生成巡更码并发送至对应设备的可视化电子标签;Analyze and process data, dynamically generate patrol codes and send them to visual electronic labels of corresponding devices;
对标签、设备进行统一管理并对数据进行展现、统计;Unified management of labels and equipment and display and statistics of data;
通过可视化电子标签定位设备,查看设备运行信息,扫码获取、更新设备详细信息。Locate the device through the visual electronic label, view the device operation information, scan the code to obtain and update the device details.
进一步地,获取设备数据信息为:从数据源系统获取采集设备原始数据,获取方式包括接口、服务总线、数据库访问;数据来源包含采集监控系统、服务器监控平台以及其他设备管控平台,数据按照预定义标准格式进行存储。Further, obtaining the equipment data information is: obtaining the original data of the collection equipment from the data source system, and the acquisition method includes interface, service bus, and database access; the data source includes the collection monitoring system, the server monitoring platform, and other equipment management and control platforms, and the data is pre-defined. standard format for storage.
进一步地,对采集到的数据进行过滤分类处理,生成设备状态及属性等信息并根据设备唯一标识动态生成巡更码,生成的数据推送至对应可视化电子标签和应用管理终端页面,对处理数据和平台交互数据进行存储。Further, filter and classify the collected data, generate information such as equipment status and attributes, and dynamically generate a patrol code according to the unique identification of the equipment, and push the generated data to the corresponding visual electronic label and application management terminal page. Platform interaction data is stored.
进一步地,对接入的可视化标签进行统一管理,对设备与可视化标签进行绑定,根据设备位置与标签对应关系定位,对数据访问进行安全验证,对可视化标签内容进行配置,对数据进行统计查询、报表展示;同时,第三方平台通过API接入。Further, unified management of access visual labels, binding of devices and visual labels, positioning according to the corresponding relationship between device locations and labels, security verification of data access, configuration of visual label content, and statistical query of data , report display; at the same time, third-party platforms are accessed through API.
进一步地,可视化电子标签通过网络与其它服务进行数据交互,显示推送的数据及巡更码,推送的数据包括设备状态、设备属性、条码、二维码。Further, the visual electronic tag interacts with other services through the network, and displays the pushed data and patrol code. The pushed data includes equipment status, equipment attributes, barcodes, and two-dimensional codes.
进一步地,通过扫描显示在可视化电子标签的动态巡更码,自动跳转至经过安全验证的对应设备信息页面,页面数据包括设备状态、设备属性以及通过Web API服务接入的第三方信息,第三方信息包括设备维护信息、备件仓储信息、资产管理。Further, by scanning the dynamic patrol code displayed on the visual electronic label, it automatically jumps to the corresponding device information page that has passed the security verification. The page data includes the device status, device attributes, and third-party information accessed through the Web API service. The third-party information includes equipment maintenance information, spare parts storage information, and asset management.
本发明还涉及的一种基于可视化电子标签的设备维护系统,包括数据采集模块、数据处理模块、应用管理模块、设于各个设备上或者设备周边的可视化电子标签、移动终端。The invention also relates to an equipment maintenance system based on a visual electronic label, including a data acquisition module, a data processing module, an application management module, a visual electronic label arranged on each device or around the device, and a mobile terminal.
数据采集模块获取设备数据信息,数据经过数据处理模块进行分析处理、动态生成巡更码并发送至对应设备的可视化电子标签;应用管理模块对标签、设备进行统一管理并对数据进行展现、统计;可视化电子标签定位设备,通过可视化电子标签查看设备运行信息;移动终端扫码获取、更新设备详细信息。The data acquisition module obtains device data information, the data is analyzed and processed by the data processing module, and the patrol code is dynamically generated and sent to the visual electronic label of the corresponding device; the application management module manages the labels and devices in a unified manner, and displays and counts the data; Visualized electronic label positioning equipment, viewing equipment operation information through visual electronic label; mobile terminal scan code to obtain and update equipment detailed information.
进一步地,数据处理模块对采集到的数据进行过滤分类处理,生成设备状态及属性等信息并根据设备唯一标识动态生成巡更码,生成的数据推送至对应可视化电子标签和应用管理终端页面,对处理数据和平台交互数据进行存储。Further, the data processing module filters and classifies the collected data, generates information such as device status and attributes, and dynamically generates a patrol code according to the unique identification of the device, and pushes the generated data to the corresponding visual electronic label and application management terminal page. Processing data and platform interaction data are stored.
进一步地,应用管理模块对接入的可视化标签进行统一管理,对设备与可视化标签进行绑定,根据设备位置与标签对应关系实现定位,对数据访问进行安全验证,对可视化标签内容进行配置,对数据进行统计查询、报表展示等;同时,第三方平台通过Web服务API接入,形成集设备维护、保养、备件管理、资产等信息的跨平台数据交互;移动终端通过扫描显示在可视化电子标签的动态巡更码,自动跳转至经过安全验证的对应设备信息页面,页面数据包含设备状态、设备属性以及通过Web API服务接入的第三方信息。Further, the application management module uniformly manages the access visual labels, binds the device and the visual label, realizes positioning according to the corresponding relationship between the device location and the label, performs security verification on data access, configures the content of the visual label, and configures the content of the visual label. Data can be used for statistical query, report display, etc.; at the same time, third-party platforms are accessed through Web service API to form cross-platform data interaction that integrates equipment maintenance, maintenance, spare parts management, assets and other information; The dynamic patrol code automatically jumps to the corresponding device information page that has been verified by security. The page data includes the device status, device attributes, and third-party information accessed through the Web API service.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
本发明将采集到的设备信息经过处理,将物理资产关联的信息从后台拉到前端,通过可视化电子标签实现数据的可视化,直观的向巡检人员显示了当前设备的运行状态,帮助巡检人员及时发现并定位故障设备,极大的减少了前后台的协同工作,提高了巡检和维护效率;可视化电子标签可自定义显示内容,设备不同状态下醒目标识,内容显示频率根据设备状态动态定义;现场巡检人员只需一部移动终端通过浏览器扫描二维码,无需安装特定APP及繁琐的输入条件即可获取所需信息;通过数据交互服务可为企业资产管理、设备维护保养、备件管理等提供基础数据,为智慧工厂、智慧机场等建设提供了重要的数据支撑。The invention processes the collected equipment information, pulls the information related to physical assets from the background to the front, realizes the visualization of the data through the visual electronic label, intuitively displays the current running status of the equipment to the inspection personnel, and helps the inspection personnel. Find and locate faulty equipment in time, which greatly reduces the front-end and back-end collaborative work, and improves the efficiency of inspection and maintenance; the visual electronic label can customize the display content, and the equipment can be clearly identified in different states, and the content display frequency is dynamically defined according to the equipment state. ;On-site inspection personnel only need a mobile terminal to scan the QR code through the browser, without installing a specific APP and cumbersome input conditions to obtain the required information; through the data interaction service, it can be used for enterprise asset management, equipment maintenance, spare parts It provides basic data for management, etc., and provides important data support for the construction of smart factories and smart airports.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1为本发明实施例的系统结构示意图;1 is a schematic diagram of a system structure according to an embodiment of the present invention;
图1中:1-数据源系统,2-数据采集模块,3-数据处理模块,4-应用管理模块,5-第三方平台,6-对应设备的可视化电子标签,7-移动终端。In Figure 1: 1-data source system, 2-data acquisition module, 3-data processing module, 4-application management module, 5-third-party platform, 6-visual electronic label of corresponding equipment, 7-mobile terminal.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。在以下描述中,为了清楚展示本发明的结构及工作方式,将以附图为基准,借助诸多方向性词语进行描述,但是应当将“前”、“后”、“左”、“右”、“上”、“下”等词语理解为方便用语,而不应当理解为限定性词语。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. In the following description, in order to clearly show the structure and working mode of the present invention, it will be described with the aid of many directional words on the basis of the accompanying drawings, but "front", "rear", "left", "right", Words such as "up" and "down" are to be understood as convenient terms, and should not be understood as restrictive words.
如图1所示,本实施例的基于可视化电子标签的设备维护系统,包括数据采集模块2、数据处理模块3、应用管理模块4、设于各个设备上或者设备周边的可视化电子标签6、移动终端7。As shown in FIG. 1 , the equipment maintenance system based on the visual electronic label of this embodiment includes a
数据采集模块2获取设备数据信息,数据经过数据处理模块2进行分析处理、动态生成巡更码并发送至对应设备的可视化电子标签6;应用管理模块4对标签、设备进行统一管理并对数据进行展现、统计;可视化电子标签6定位设备,通过可视化电子标签6查看设备运行信息;移动终端7扫码获取、更新设备详细信息;The
数据处理模块3对采集到的数据进行过滤分类处理,生成设备状态及属性等信息并根据设备唯一标识动态生成巡更码,生成的数据推送至对应可视化电子标签和应用管理终端页面,对处理数据和平台交互数据进行存储。The
应用管理模块4对接入的可视化标签进行统一管理,对设备与可视化标签进行绑定,根据设备位置与标签对应关系实现定位,对数据访问进行安全验证,对可视化标签内容进行配置,对数据进行统计查询、报表展示等;同时,第三方平台5通过Web服务API接入,形成集设备维护、保养、备件管理、资产等信息的跨平台数据交互;移动终端7通过扫描显示在可视化电子标签的动态巡更码,自动跳转至经过安全验证的对应设备信息页面,页面数据包含但不限于设备状态、设备属性以及通过Web API服务接入的第三方信息。The
如图1所示,本实施例的设备维护方法,该实例方法中数据采集模块2通过接口、服务总线、数据库连接等方式向数据源系统1采集设备原始数据,数据来源包含但不限于数据采集监控系统(如SCADA系统)、服务器监控平台(如Tivoli)以及其他设备管控平台,数据按照预定义标准格式进行存储;数据处理模块3对采集到的数据进行过滤分类处理,生成设备状态及属性等信息并根据设备唯一标识动态生成巡更码,生成的数据推送到对应设备的可视化电子标签6和应用管理模块4中的终端页面;应用管理模块4对接入的可视化标签进行统一管理,对设备与可视化标签进行绑定和定位,对数据访问进行安全验证管理,对可视化标签内容进行配置,对数据进行统计查询、报表展示等。同时第三方平台5通过Web API服务的接入,形成集设备维护、保养、备件等信息的跨平台数据交互,为智慧工厂、智慧机场等建设提供了重要的数据支撑;可视化电子标签6显示后台推送的对应设备数据及巡更码,数据包含但不限于设备状态、设备属性、条码、二维码等,维护工作人员通过现场固定在设备上或设备周边的可视化电子标签6定位、查看设备运行状态及属性信息,一台设备绑定一个标签,也可多台设备绑定同一标签(图中未标识),可视化电子标签数量根据现场环境动态增加;并可通过移动终端7扫描可视化电子标签6上的巡更码,直接访问经过安全验证的对应设备的信息页面,工作人员可根据需要获取该设备详细数据,数据包含但不限于设备状态、设备属性以及通过Web API服务接入第三方平台5的信息(如设备维护信息、备件仓储信息、资产管理等)。As shown in FIG. 1, in the equipment maintenance method of the present embodiment, in this example method, the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the present invention. within the scope of protection.
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| CN202210216092.1ACN114707802A (en) | 2022-03-06 | 2022-03-06 | A kind of equipment maintenance method and system based on visual electronic label |
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| CN202210216092.1ACN114707802A (en) | 2022-03-06 | 2022-03-06 | A kind of equipment maintenance method and system based on visual electronic label |
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