CN114633418A - An energy-saving and environment-friendly glove production and manufacturing process - Google Patents
An energy-saving and environment-friendly glove production and manufacturing processDownload PDFInfo
- Publication number
- CN114633418A CN114633418ACN202210136178.3ACN202210136178ACN114633418ACN 114633418 ACN114633418 ACN 114633418ACN 202210136178 ACN202210136178 ACN 202210136178ACN 114633418 ACN114633418 ACN 114633418A
- Authority
- CN
- China
- Prior art keywords
- parts
- hand mold
- minutes
- hand
- dipping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract
Description
Translated fromChinese技术领域technical field
本发明涉及手套制造领域，具体为一种节能环保型手套生产制造工艺。The invention relates to the field of glove manufacturing, in particular to an energy-saving and environment-friendly glove manufacturing process.
背景技术Background technique
手套是手部保暖或劳动保护用品，也有装饰作用，随着科技的不断发展，手套的生产走入了机械化；手套在机械化生产时大多都是先制作出手套的模具，即手模，再将带有涂层的手模进行酸洗、碱洗、浸凝固剂、浸胶硫化后脱模制作而成，工艺较为繁琐；在手套制作的过程中，一般都采用电加热与风扇配合的方式对手模进行烘干，这种烘干方式所制作的手套，其能耗大，生产效率低，手套整体质量差，使用范围较窄；因此，为了提高生产效率及手套品质，特此公开了了一种节能环保型手套生产制造工艺。Gloves are hand warm or labor protection products, and also have a decorative role. With the continuous development of science and technology, the production of gloves has entered the mechanization; in the mechanized production of gloves, most of the gloves are first made of molds, that is, hand molds. The coated hand mold is made by pickling, alkali washing, dipping coagulant, dipping and vulcanization and then demoulding. Drying, the gloves made by this drying method have high energy consumption, low production efficiency, poor overall quality of gloves, and narrow use range; therefore, in order to improve production efficiency and glove quality, an energy-saving glove is hereby disclosed. Manufacturing process of environmentally friendly gloves.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种节能环保型手套生产制造工艺，以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an energy-saving and environment-friendly glove manufacturing process to solve the problems raised in the above-mentioned background art.
为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种节能环保型手套生产制造工艺，所述手套生产工艺包括如下：An energy-saving and environmentally friendly glove production and manufacturing process, the glove production process includes the following:
手模酸洗工艺：将带有吸波涂层的手模投入至酸洗槽内浸泡2-15min，其中酸洗槽内的酸液温度需预先进行微波加热至20-70℃，再取出浸泡完毕后的手模并采用15-50℃的水洗工序后手模再进行微波烘干2-8min；Hand mold pickling process: put the hand mold with wave-absorbing coating into the pickling tank and soak it for 2-15min. The temperature of the acid solution in the pickling tank needs to be preheated to 20-70℃ by microwave, and then take out and soaked. After the hand mold is completed, the hand mold is subjected to microwave drying for 2-8 minutes after the washing process at 15-50 °C;
手模碱洗工艺：酸洗烘干后的手模投入至碱洗槽内浸泡1-25min，其中碱洗槽内的碱液温度需要预先进行微波加热至25-60℃，再取出浸泡完毕后的手模并采用10-45℃的水洗工序后手模再进行微波烘干1-18min；Alkaline washing process for hand molds: The hand molds after pickling and drying are put into the alkali cleaning tank to soak for 1-25min, and the temperature of the alkali solution in the alkali cleaning tank needs to be microwaved to 25-60℃ in advance, and then taken out after soaking. After the hand mold is washed with water at 10-45°C, the hand mold is microwaved for 1-18 minutes;
凝固浸胶工艺：碱洗烘干的手模投入至凝固剂槽浸泡1-10min后，取出手模并放入微波烤箱1-15min，微波烘烤的手模进行两次浸胶垂滴工艺后再取出进行微波烘烤得到浸胶烘烤后的手模；Coagulation and dipping process: The hand molds after alkali washing and drying are put into the coagulant tank and soaked for 1-10 minutes, then the hand molds are taken out and placed in a microwave oven for 1-15 minutes. Then take out and carry out microwave baking to obtain the hand mold after dipping and baking;
聚合烘烤工艺：浸胶烘烤后的手模投入至聚合物槽浸泡1-7min后，取出手模并进行微波烘烤1-9min后再进行卷边工艺以形成手套半成品；Polymerization baking process: The hand mold after dipping and baking is put into the polymer tank and soaked for 1-7 minutes, then the hand mold is taken out and microwaved for 1-9 minutes, and then the hemming process is performed to form the semi-finished gloves;
淀粉烘烤工艺：卷边后的手模投入淀粉槽浸泡1-8min，浸泡后的手模再进行微波烘烤2-10min后取出进行降温工艺，降温后的手模转至脱模工位以得到成品手套。Starch baking process: the hand mold after hemming is put into the starch tank to soak for 1-8 minutes, the soaked hand mold is microwaved for 2-10 minutes, and then taken out for the cooling process, and the cooled hand mold is transferred to the demoulding station for Get finished gloves.
进一步地，所述带有吸波涂层的手模由以下重量份数的原料制作而成：Further, the hand mold with the wave-absorbing coating is made of the following raw materials by weight:
钛白粉4-6份、氧化锌9-15份、氢氧化钾1-3.2份、氧化锡3-6份、长石11-21份、硅灰石16-26份、锂辉石10-20份、菱镁矿5-12份、碳酸钙1-8份、高铝矾土10-27份、硫磺5-25份、碳化硼2-10份。4-6 parts of titanium dioxide, 9-15 parts of zinc oxide, 1-3.2 parts of potassium hydroxide, 3-6 parts of tin oxide, 11-21 parts of feldspar, 16-26 parts of wollastonite, 10-20 parts of spodumene parts, 5-12 parts of magnesite, 1-8 parts of calcium carbonate, 10-27 parts of high alumina bauxite, 5-25 parts of sulfur, and 2-10 parts of boron carbide.
进一步地，所述吸波涂层手模由以下重量份数的原料制成：钛白粉4份、氧化锌9份、氢氧化钾1份、氧化锡3份、长石11份、硅灰石16份、锂辉石10份、菱镁矿5份、碳酸钙1份、高铝矾土10份、硫磺5份、碳化硼2份。Further, the wave-absorbing coating hand mold is made of the following raw materials by weight: 4 parts of titanium dioxide, 9 parts of zinc oxide, 1 part of potassium hydroxide, 3 parts of tin oxide, 11 parts of feldspar, wollastonite 16 parts, 10 parts spodumene, 5 parts magnesite, 1 part calcium carbonate, 10 parts high alumina bauxite, 5 parts sulfur, 2 parts boron carbide.
进一步地，所述带有吸波涂层的手模制作工艺如下：将原料与水混合并进行湿法球磨制成料浆，再将料浆经过筛分涂置手模坯体表面后放入800-2000℃的窑内烧5-35min制作而成；其原料与水的比例为{0.8-1.5}：{1.2-3.5}。Further, the manufacturing process of the hand mold with the wave-absorbing coating is as follows: the raw materials are mixed with water and wet ball milled to make a slurry, and then the slurry is sieved and coated on the surface of the hand mold blank and put into the slurry. It is made by firing in a kiln at 800-2000℃ for 5-35min; the ratio of raw materials to water is {0.8-1.5}:{1.2-3.5}.
进一步地，所述湿法球磨的球磨时间为15-35h，其料浆需经过350-500目筛后再涂置手模坯体表面。Further, the ball milling time of the wet ball milling is 15-35 hours, and the slurry needs to pass through a 350-500 mesh sieve before being coated on the surface of the hand mold body.
进一步地，所述两次浸胶垂滴工艺中浸胶采用丁腈胶乳或防水乳胶。Further, nitrile latex or waterproof latex is used for dipping in the two dripping processes.
进一步地，所述两次浸胶垂滴工艺如下：Further, the two times of dipping and dripping process are as follows:
第一次浸胶，将凝固浸泡微波烘干后的手模进行浸胶，浸胶完毕后转至一级垂滴工位垂滴1-12min后进行微波烘烤1-9min；For the first dipping, dipping the hand mold after coagulation soaking and microwave drying. After dipping, transfer to the first-level dripping station to drip for 1-12 minutes, and then microwave for 1-9 minutes;
第二次浸胶，微波烘烤后的手模进行第二次浸胶，浸胶完毕后转至二级垂滴工位垂滴1-6min，垂滴后的手模进行微波烘烤1-8min。The second dipping, the hand mold after microwave baking is dipped for the second time, after the dipping is completed, it is transferred to the secondary dripping station for dripping for 1-6 minutes, and the hand mold after dripping is microwaved for 1-6 minutes. 8min.
进一步地，所述酸洗工艺与碱洗工艺的水洗工序如下：采用浸泡或冲洗或喷淋的方式对手模清洗1-15min。Further, the water washing process of the acid washing process and the alkaline washing process is as follows: the hand mold is cleaned by means of soaking, rinsing or spraying for 1-15 minutes.
进一步地，所述卷边工艺如下：将聚合烘烤后的手模风冷1-5min后通过卷边机构，对手套半成品的开口处进行卷边处理。Further, the hemming process is as follows: the hand mold after polymerization and baking is air-cooled for 1-5 minutes, and then the opening of the semi-finished glove is subjected to a hemming process through a hemming mechanism.
进一步地，所述降温工艺如下：采用风冷或水冷的方式对淀粉浸泡烘干后的手模进行1-16min的降温处理。Further, the cooling process is as follows: the hand mold after being soaked and dried in starch is subjected to a cooling treatment for 1-16 minutes by means of air cooling or water cooling.
本发明的有益效果是：The beneficial effects of the present invention are:
1、本发明具有工艺简单，耗能低，节能环保的特点，能够通过微波烘干工艺及吸波涂层手模的配合，让手套原材料更加致密快速均匀的结合于一体，且手套脱模快捷迅速，极大地降低了生产能耗，保证了手套具有极佳的成型效果，大幅度提高手套整体的结构稳定性、耐酸性、耐碱性、抗拉伸性和抗水性，应用范围广，适用于医疗、医药卫生、食品加工、化工生物行业中。1. The present invention has the characteristics of simple process, low energy consumption, energy saving and environmental protection. Through the cooperation of the microwave drying process and the wave absorbing coating hand mold, the raw materials of the glove can be integrated more densely, quickly and evenly, and the gloves can be quickly demolded. Quickly, greatly reduce the production energy consumption, ensure the excellent molding effect of the glove, greatly improve the overall structural stability, acid resistance, alkali resistance, stretch resistance and water resistance of the glove. It has a wide range of applications and is suitable for In the medical, medical and health, food processing, chemical and biological industries.
2、本发明增设的微波烘烤工艺，能够加快手套的生产速度，提高手套的生产效率及手套整体的质量，延长生产出的手套整体使用寿命。2. The microwave baking process added in the present invention can speed up the production speed of the gloves, improve the production efficiency of the gloves and the overall quality of the gloves, and prolong the overall service life of the produced gloves.
附图说明Description of drawings
图1为本发明手套生产制造的工艺流程图。Fig. 1 is the process flow chart of the manufacture of gloves of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1，其为本发明提供一种技术方案，Please refer to FIG. 1, which provides a technical solution for the present invention,
实施例一Example 1
带有吸波涂层的手模由以下重量份数的原料制成：钛白粉4份、氧化锌9份、氢氧化钾1份、氧化锡3份、长石11份、硅灰石16份、锂辉石10份、菱镁矿5份、碳酸钙1份、高铝矾土10份、硫磺5份、碳化硼2份；带有吸波涂层的手模制作工艺如下：将原料与水混合并进行湿法球磨制成料浆，再将料浆经过筛分涂置手模坯体表面后放入800℃的窑内烧5min制作而成；其原料与水的比例为0.8：1.2；湿法球磨的球磨时间为15h，其料浆需经过350目筛后再涂置手模坯体表面。The hand mold with the wave-absorbing coating is made of the following raw materials by weight: 4 parts of titanium dioxide, 9 parts of zinc oxide, 1 part of potassium hydroxide, 3 parts of tin oxide, 11 parts of feldspar, and 16 parts of wollastonite , 10 parts of spodumene, 5 parts of magnesite, 1 part of calcium carbonate, 10 parts of high alumina bauxite, 5 parts of sulfur, and 2 parts of boron carbide; The slurry is mixed with water and wet ball milled to make slurry, and then the slurry is sieved and coated on the surface of the hand mold body, and then placed in a kiln at 800 °C for 5 minutes. The ratio of raw materials to water is 0.8: 1.2 ; The ball milling time of wet ball milling is 15h, and the slurry needs to pass through a 350-mesh sieve and then coat the surface of the hand mold body.
一种节能环保型手套生产制造工艺，所述手套生产工艺包括如下：An energy-saving and environmentally friendly glove production and manufacturing process, the glove production process includes the following:
手模酸洗工艺：将带有吸波涂层的手模投入至酸洗槽内浸泡2min，其中酸洗槽内的酸液温度需预先进行微波加热至20℃，再取出浸泡完毕后的手模并采用15℃的水洗工序后手模再进行微波烘干2min；Hand mold pickling process: put the hand mold with the wave-absorbing coating into the pickling tank and soak for 2 minutes. The temperature of the acid solution in the pickling tank needs to be preheated to 20 ℃ by microwave, and then take out the hand mold after soaking. After the mold is washed with water at 15°C, the hand mold is microwaved for 2 minutes;
手模碱洗工艺：酸洗烘干后的手模投入至碱洗槽内浸泡1min，其中碱洗槽内的碱液温度需要预先进行微波加热至25℃，再取出浸泡完毕后的手模并采用10℃的水洗工序后手模再进行微波烘干1min；Alkaline washing process for hand molds: The hand molds after pickling and drying are put into the alkali cleaning tank to soak for 1min. The temperature of the alkali solution in the alkali cleaning tank needs to be microwaved to 25 °C in advance, and then the hand molds after soaking are taken out and soaked. After the washing process at 10 °C, the hand mold is microwaved for 1 min;
凝固浸胶工艺：碱洗烘干的手模投入至凝固剂槽浸泡1min后，取出手模并放入微波烤箱1min，微波烘烤的手模进行两次浸胶垂滴工艺后再取出进行微波烘烤得到浸胶烘烤后的手模；Coagulation and dipping process: After the alkali washed and dried hand mold is put into the coagulant tank and soaked for 1 minute, the hand mold is taken out and placed in a microwave oven for 1 minute. Baking to obtain a hand mold after dipping and baking;
聚合烘烤工艺：浸胶烘烤后的手模投入至聚合物槽浸泡1min后，取出手模并进行微波烘烤1min后再进行卷边工艺以形成手套半成品；Polymerization baking process: The hand mold after dipping and baking is put into the polymer tank and soaked for 1 minute, then the hand mold is taken out and microwaved for 1 minute, and then the crimping process is performed to form a semi-finished glove;
淀粉烘烤工艺：卷边后的手模投入淀粉槽浸泡1min，浸泡后的手模再进行微波烘烤2min后取出进行降温工艺，降温后的手模转至脱模工位以得到成品手套。Starch baking process: the hand mold after hemming is put into the starch tank to soak for 1min, the soaked hand mold is microwaved for 2 minutes and then taken out for cooling process, and the cooled hand mold is transferred to the demoulding station to obtain the finished gloves.
需要说明的是，两次浸胶垂滴工艺中浸胶采用丁腈胶乳或防水乳胶，两次浸胶垂滴工艺如下：第一次浸胶，将凝固浸泡微波烘干后的手模进行浸胶，浸胶完毕后转至一级垂滴工位垂滴1min后进行微波烘烤1min；第二次浸胶，微波烘烤后的手模进行第二次浸胶，浸胶完毕转至二级垂滴工位垂滴1min，垂滴后的手模进行微波烘烤1min。It should be noted that nitrile latex or waterproof latex is used for dipping in the double dipping and dripping process. The double dipping and dripping process is as follows: for the first dipping, the hand mold after coagulation soaking and microwave drying is dipped. Glue, after dipping, transfer to the first-level dripping station to drip for 1min, and then microwave for 1min; for the second dipping, the hand mold after microwave baking is dipped for the second time, and after the dipping is completed, go to the second stage. The dripping station was dripped for 1min, and the hand mold after dripping was microwaved for 1min.
由本发明实施例一工艺制作出的手套，其吸水率为0.05-0.07％、体积密度为2.70-2.72g/cm3、收缩率为0.3-0.4％、耐碱度为98.85-99.15％、耐酸度为99.80-99.88％、抗裂强度为4-7N、拉伸率400-600mm、整体重量2.0-4.6g，采用上述实施例一的技术方案所制造出手套，其手套应用范围广，适用于医疗、医药卫生、食品加工、化工生物行业中。The glove produced by the first process of the present invention has a water absorption rate of 0.05-0.07%, a bulk density of 2.70-2.72 g/cm3 , a shrinkage rate of 0.3-0.4%, an alkali resistance of 98.85-99.15%, and an acid resistance of 98.85-99.15%. The glove is 99.80-99.88%, the cracking strength is 4-7N, the elongation is 400-600mm, and the overall weight is 2.0-4.6g. The gloves manufactured by the technical solution of the above embodiment 1 have a wide range of applications and are suitable for medical treatment. , medicine and health, food processing, chemical and biological industries.
实施例二Embodiment 2
带有吸波涂层的手模由以下重量份数的原料制作而成：钛白粉6份、氧化锌15份、氢氧化钾3.2份、氧化锡6份、长石21份、硅灰石26份、锂辉石20份、菱镁矿12份、碳酸钙8份、高铝矾土27份、硫磺25份、碳化硼10份；其中，带有吸波涂层的手模制作工艺如下：将原料与水混合并进行湿法球磨制成料浆，再将料浆经过筛分涂置手模坯体表面后放入2000℃的窑内烧35min制作而成；其原料与水的比例为1.5：3.5；湿法球磨的球磨时间为35h，其料浆需经过500目筛后再涂置手模坯体表面。The hand mold with the wave-absorbing coating is made of the following raw materials by weight: 6 parts of titanium dioxide, 15 parts of zinc oxide, 3.2 parts of potassium hydroxide, 6 parts of tin oxide, 21 parts of feldspar, and 26 parts of wollastonite parts, 20 parts of spodumene, 12 parts of magnesite, 8 parts of calcium carbonate, 27 parts of high alumina bauxite, 25 parts of sulfur, and 10 parts of boron carbide; wherein, the hand mold production process with wave absorbing coating is as follows: The raw materials are mixed with water and wet ball milled to make slurry, and then the slurry is screened and coated on the surface of the hand mold body, and then placed in a kiln at 2000 ° C for 35 minutes to make; the ratio of raw materials to water is: 1.5:3.5; the ball milling time of wet ball milling is 35h, and the slurry needs to pass through a 500-mesh sieve before being coated on the surface of the hand mold body.
一种节能环保型手套生产制造工艺，手套生产工艺包括如下：An energy-saving and environmentally friendly glove production and manufacturing process, the glove production process includes the following:
手模酸洗工艺：将带有吸波涂层的手模投入至酸洗槽内浸泡15min，其中酸洗槽内的酸液温度需预先进行微波加热至70℃，再取出浸泡完毕后的手模并采用50℃的水洗工序后手模再进行微波烘干8min；Hand mold pickling process: put the hand mold with the wave-absorbing coating into the pickling tank for 15 minutes, and the temperature of the acid solution in the pickling tank needs to be preheated to 70 ℃ by microwave, and then take out the hand mold after soaking. After the mold was washed with water at 50 °C, the hand mold was microwaved for 8 minutes;
手模碱洗工艺：酸洗烘干后的手模投入至碱洗槽内浸泡25min，其中碱洗槽内的碱液温度需要预先进行微波加热至60℃，再取出浸泡完毕后的手模并采用45℃的水洗工序后手模再进行微波烘干18min；Alkaline washing process for hand molds: The hand molds after pickling and drying are put into the alkali cleaning tank to soak for 25 minutes. The temperature of the alkali solution in the alkali cleaning tank needs to be microwaved to 60 ℃ in advance, and then the hand molds after soaking are taken out and soaked. After the washing process at 45°C, the hand mold is microwaved for 18 minutes;
凝固浸胶工艺：碱洗烘干的手模投入至凝固剂槽浸泡10min后，取出手模并放入微波烤箱15min，微波烘烤的手模进行两次浸胶垂滴工艺后再取出进行微波烘烤得到浸胶烘烤后的手模；Coagulation and dipping process: After the alkali washed and dried hand mold is put into the coagulant tank and soaked for 10 minutes, the hand mold is taken out and placed in a microwave oven for 15 minutes. Baking to obtain a hand mold after dipping and baking;
聚合烘烤工艺：浸胶烘烤后的手模投入至聚合物槽浸泡7min后，取出手模并进行微波烘烤9min后再进行卷边工艺以形成手套半成品；Polymerization baking process: the hand mold after dipping and baking is put into the polymer tank and soaked for 7 minutes, then the hand mold is taken out and microwaved for 9 minutes, and then the hemming process is performed to form the semi-finished glove;
淀粉烘烤工艺：卷边后的手模投入淀粉槽浸泡8min，浸泡后的手模再进行微波烘烤10min后取出进行降温工艺，降温后的手模转至脱模工位以得到成品手套。Starch baking process: The hand mold after hemming is put into the starch tank to soak for 8 minutes, the soaked hand mold is microwaved for 10 minutes and then taken out for cooling process, and the cooled hand mold is transferred to the demoulding station to obtain the finished gloves.
需要说明的是，两次浸胶垂滴工艺中浸胶采用丁腈胶乳或防水乳胶，两次浸胶垂滴工艺如下：It should be noted that nitrile latex or waterproof latex is used for dipping in the two-dipping process, and the two-dipping process is as follows:
第一次浸胶，将凝固浸泡微波烘干后的手模进行浸胶，浸胶完毕后转至一级垂滴工位垂滴12min后进行微波烘烤9min；For the first dipping, the hand mold after coagulation soaking and microwave drying is dipped, and after the dipping is completed, it is transferred to the first-level dripping station for dripping for 12 minutes, and then microwave baking is performed for 9 minutes;
第二次浸胶，微波烘烤后的手模进行第二次浸胶，浸胶完毕后转至二级垂滴工位垂滴6min，垂滴后的手模进行微波烘烤8min。For the second dipping, the hand mold after microwave baking is dipped for the second time. After the dipping is completed, it is transferred to the secondary dripping station for dripping for 6 minutes, and the hand mold after dripping is microwaved for 8 minutes.
由本发明实施例二工艺制作出的手套，其吸水率为0.06-0.07％、体积密度为2.65-2.75g/cm3、收缩率为0.3-0.45％、耐碱度为98.80-99.35％、耐酸度为99.75-99.88％、抗裂强度为5-7N、拉伸率450-600mm、整体重量2.5-4.6g，采用上述实施例二的技术方案所制造出的手套应用范围广，适用于医疗、医药卫生、食品加工、化工生物行业中。The glove produced by the second process of the present invention has a water absorption rate of 0.06-0.07%, a bulk density of 2.65-2.75g/cm3 , a shrinkage rate of 0.3-0.45%, an alkali resistance of 98.80-99.35%, and an acid resistance of 98.80-99.35%. The glove is 99.75-99.88%, the crack strength is 5-7N, the elongation is 450-600mm, and the overall weight is 2.5-4.6g. The gloves manufactured by the technical solution of the second embodiment have a wide range of applications and are suitable for medical treatment, medicine Sanitation, food processing, chemical and biological industries.
实施例三Embodiment 3
带有吸波涂层的手模由以下重量份数的原料制作而成：钛白粉6份、氧化锌13份、氢氧化钾2.1份、氧化锡3-6份、长石11-21份、硅灰石21份、锂辉石15份、菱镁矿8份、碳酸钙5份、高铝矾土19份、硫磺15份、碳化硼6份；其中，带有吸波涂层的手模制作工艺如下：将原料与水混合并进行湿法球磨制成料浆，再将料浆经过筛分涂置手模坯体表面后放入1400℃的窑内烧20min制作而成；其原料与水的比例为1.1：2.7；湿法球磨的球磨时间为25h，其料浆需经过450目筛后再涂置手模坯体表面。The hand mold with the wave-absorbing coating is made of the following raw materials by weight: 6 parts of titanium dioxide, 13 parts of zinc oxide, 2.1 parts of potassium hydroxide, 3-6 parts of tin oxide, 11-21 parts of feldspar, 21 parts of wollastonite, 15 parts of spodumene, 8 parts of magnesite, 5 parts of calcium carbonate, 19 parts of high alumina bauxite, 15 parts of sulfur, 6 parts of boron carbide; among them, the hand mold with the wave absorbing coating The production process is as follows: the raw materials are mixed with water and wet ball milled to make a slurry, and then the slurry is sieved and coated on the surface of the hand mold body, and then placed in a kiln at 1400 ° C for 20 minutes to make; the raw materials and The ratio of water is 1.1:2.7; the ball milling time of wet ball milling is 25h, and the slurry needs to pass through a 450-mesh sieve before being coated on the surface of the hand mold body.
一种节能环保型手套生产制造工艺，所述手套生产工艺包括如下：An energy-saving and environmentally friendly glove production and manufacturing process, the glove production process includes the following:
手模酸洗工艺：将带有吸波涂层的手模投入至酸洗槽内浸泡9min，其中酸洗槽内的酸液温度需预先进行微波加热至45℃，再取出浸泡完毕后的手模并采用35℃的水洗工序后手模再进行微波烘干5min；Hand mold pickling process: put the hand mold with the wave-absorbing coating into the pickling tank and soak it for 9 minutes. The temperature of the acid solution in the pickling tank needs to be heated to 45 ℃ by microwave in advance, and then take out the hand mold after soaking. After the mold is washed with water at 35°C, the hand mold is microwaved for 5 minutes;
手模碱洗工艺：酸洗烘干后的手模投入至碱洗槽内浸泡13min，其中碱洗槽内的碱液温度需要预先进行微波加热至45℃，再取出浸泡完毕后的手模并采用25℃的水洗工序后手模再进行微波烘干12min；Alkaline washing process for hand molds: The hand molds after pickling and drying are put into the alkali cleaning tank to soak for 13 minutes. The temperature of the alkali solution in the alkali cleaning tank needs to be microwaved to 45 ° C in advance, and then the hand molds after soaking are taken out and soaked. After the washing process at 25°C, the hand mold is microwaved for 12 minutes;
凝固浸胶工艺：碱洗烘干的手模投入至凝固剂槽浸泡6min后，取出手模并放入微波烤箱8min，微波烘烤的手模进行两次浸胶垂滴工艺后再取出进行微波烘烤得到浸胶烘烤后的手模；Coagulation and dipping process: After the alkali washed and dried hand mold is put into the coagulant tank and soaked for 6 minutes, the hand mold is taken out and placed in a microwave oven for 8 minutes. Baking to obtain a hand mold after dipping and baking;
聚合烘烤工艺：浸胶烘烤后的手模投入至聚合物槽浸泡4min后，取出手模并进行微波烘烤5min后再进行卷边工艺以形成手套半成品；Polymerization baking process: the hand mold after dipping and baking is put into the polymer tank and soaked for 4 minutes, then the hand mold is taken out and microwaved for 5 minutes, and then the crimping process is performed to form the semi-finished glove;
淀粉烘烤工艺：卷边后的手模投入淀粉槽浸泡5min，浸泡后的手模再进行微波烘烤6min后取出进行降温工艺，降温后的手模转至脱模工位以得到成品手套。Starch baking process: the hand mold after hemming is put into the starch tank for 5 minutes, the soaked hand mold is microwaved for 6 minutes, and then taken out for cooling process, and the cooled hand mold is transferred to the demoulding station to obtain the finished gloves.
需要说明的是，两次浸胶垂滴工艺如下：第一次浸胶，将凝固浸泡微波烘干后的手模进行浸胶，浸胶完毕后转至一级垂滴工位垂滴7min后进行微波烘烤5min；第二次浸胶，微波烘烤后的手模进行第二次浸胶，浸胶完毕后转至二级垂滴工位垂滴4min，垂滴后的手模进行微波烘烤5min。It should be noted that the two times of dipping and dripping process are as follows: for the first dipping, the hand mold after coagulation soaking and microwave drying is dipped in glue, and after the dipping is completed, it is transferred to the first-level dripping station and dripping for 7 minutes. Microwave baking for 5 minutes; second dipping, the hand mold after microwave baking is dipped for the second time, after the dipping is completed, it is transferred to the secondary dripping station for dripping for 4 minutes, and the hand mold after dripping is microwaved Bake for 5 minutes.
由本发明实施例三工艺制作出的手套，其吸水率为0.05-0.08％、体积密度为2.70-2.79g/cm3、收缩率为0.25-0.5％、耐碱度为98.75-99.65％、耐酸度为99.76-99.90％、抗裂强度为5-6N、拉伸率500-600mm、整体重量3.2-4.8g。The glove produced by the third process of the present invention has a water absorption rate of 0.05-0.08%, a bulk density of 2.70-2.79 g/cm3 , a shrinkage rate of 0.25-0.5%, an alkali resistance of 98.75-99.65%, and an acid resistance of 98.75-99.65%. It is 99.76-99.90%, the crack strength is 5-6N, the elongation is 500-600mm, and the overall weight is 3.2-4.8g.
上述实施例一、实施例二和实施例三提及的手模坯体采用但不限于陶瓷手模坯体；以上实施例一、实施例二和实施例三中所提及酸洗工艺与碱洗工艺的水洗工序如下：采用浸泡或冲洗或喷淋的方式对手模清洗1-15min，当采用浸泡方式对手模清洗时，需将手模完全浸泡于水中，并在浸泡过程中使用圆刷或横刷对手模表面进行滚动刷洗；当采用冲洗方式对手模清洗时，需要将水出口垂直朝向手模，并在冲刷时让水出口绕手模外表面圆周旋转；当采用喷淋的方式需要将喷淋机构分置于手模两侧，手模清洗时间为3min或5min；其中，卷边工艺如下：将聚合烘烤后的手模风冷1-5min后通过卷边机构，对手套半成品的开口处进行卷边处理，其手模风冷时间为1min、2min或3min；其中，降温工艺如下：采用风冷或水冷的方式对淀粉浸泡烘干后的手模进行1-16min的降温处理；当采用风冷方式对烘干后的手模进行降温时，风冷机构需要正对淀粉浸泡烘干后的手模；当采用水冷方式对烘干后的手模进行降温时，需要使用低于30℃的水，并将手模完全浸泡于水中进行降温。The hand mold blanks mentioned in the above embodiment 1, embodiment 2 and embodiment 3 are made of but not limited to ceramic hand mold blanks; the pickling process and alkali mentioned in the above embodiment 1, embodiment 2 and embodiment 3 The washing process of the washing process is as follows: the hand mold is cleaned by soaking or rinsing or spraying for 1-15 minutes. When the hand mold is cleaned by immersion, the hand mold should be completely immersed in water, and a round brush or a round brush should be used during the soaking process. The horizontal brush rolls and scrubs the surface of the hand mold; when using the flushing method to clean the hand mold, it is necessary to orient the water outlet vertically toward the hand mold, and let the water outlet rotate around the circumference of the outer surface of the hand mold when flushing; when using the spray method, it is necessary to The spray mechanism is placed on both sides of the hand mold, and the cleaning time of the hand mold is 3min or 5min; among them, the crimping process is as follows: the hand mold after polymerization and baking is air-cooled for 1-5min, and then passed through the crimping mechanism. The opening is processed for hemming, and the air cooling time of the hand mold is 1min, 2min or 3min; wherein, the cooling process is as follows: the hand mold after being soaked and dried in starch is subjected to a cooling treatment of 1-16min by air cooling or water cooling; When using the air cooling method to cool the dried hand mold, the air cooling mechanism needs to face the starch soaked and dried hand mold; when using the water cooling method to cool the dried hand mold, it is necessary to use a lower 30 ℃ water, and completely immerse the hand mold in water to cool down.
以上实施例一、实施例二和实施例三中所提及的酸洗槽和碱洗槽，其酸洗槽内的酸液采用但不限于80％-180％体积的硫酸、盐酸、磷酸，其他诸如铬酸、硝酸、氢氟酸的酸液也适用于本发明具体实施例，且酸液为6-30mol/L；其碱洗槽内的碱液采用但不限于70％-160％体积的氢氧化钙、氢氧化钠、氢氧化钡、氨水，其他诸如碳酸钠、碳酸氢钠的碱液也适用于本发明具体实施例，且碱液为12-35mol/L。For the pickling tank and the alkaline cleaning tank mentioned in the above embodiment 1, embodiment 2 and embodiment 3, the acid solution in the pickling tank adopts but is not limited to 80%-180% volume of sulfuric acid, hydrochloric acid, phosphoric acid, Other acid solutions such as chromic acid, nitric acid, and hydrofluoric acid are also suitable for the specific embodiments of the present invention, and the acid solution is 6-30mol/L; the alkali solution in the alkaline washing tank adopts but is not limited to 70%-160% by volume Calcium hydroxide, sodium hydroxide, barium hydroxide, ammonia water, other lye such as sodium carbonate and sodium bicarbonate are also suitable for the specific embodiment of the present invention, and the lye is 12-35mol/L.
其中，本发明实施例一、实施例二和实施例三所提及的凝固剂槽，其槽内的凝固剂采用但不限于氯化镁、碳酸钙，其他诸如葡萄糖酸内酯、硝酸钙的酸类、盐类电解质也适用于本发明实施例；本发明实施例所提及的聚合物槽，其槽内的聚合物采用但不限于聚合氯化铝。Wherein, in the coagulant tank mentioned in the first, second and third embodiments of the present invention, the coagulant in the tank adopts but is not limited to magnesium chloride, calcium carbonate, other acids such as gluconolactone and calcium nitrate. , salt electrolytes are also applicable to the embodiments of the present invention; for the polymer tank mentioned in the embodiments of the present invention, the polymer in the tank adopts but is not limited to polyaluminum chloride.
以上实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。The technical features of the above embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, all It is considered to be the range described in this specification.
以上实施例仅表达了本发明的优选的实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制；应当指的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以作出若干变形和改进，这些都属于本发明的保护范围；在本发明中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系；其中，可拆卸安装的方式有多种，例如，可以通过插接与卡扣相配合的方式，又例如，通过螺栓连接的方式等。The above examples only represent the preferred embodiments of the present invention, and their descriptions are more specific and detailed, but should not be construed as a limitation on the scope of the invention patent; On the premise of not departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention; Terms such as "connection" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integrated; it may be a mechanical connection; it may be a direct connection or an indirect connection through an intermediate medium, It can be the internal communication of the two components or the interaction relationship between the two components; wherein, there are many ways of detachable installation, for example, it can be matched by plugging and snapping, or, for example, by bolting. Wait.
尽管已示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| WO2024016746A1 (en)* | 2022-07-19 | 2024-01-25 | 大族激光科技产业集团股份有限公司 | Glove production equipment |
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| CN109016301A (en)* | 2018-09-17 | 2018-12-18 | 福建海创智能装备股份有限公司 | There are powder emgloves and the dual-purpose production line of powder-free rubber finger gloves and its production method |
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| CN112441823A (en)* | 2020-12-04 | 2021-03-05 | 淄博昊祥模具科技有限公司 | Ceramic hand mold suitable for producing nitrile rubber gloves and preparation method thereof |
| CN112706336A (en)* | 2020-12-24 | 2021-04-27 | 安徽攀望科技有限公司 | Production process of anti-slip heat-resistant rubber gloves |
| CN114031827A (en)* | 2021-12-17 | 2022-02-11 | 中红普林医疗用品股份有限公司 | Butyronitrile gloves with good wearability and no allergic component and preparation method thereof |
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| CN109591239A (en)* | 2019-01-30 | 2019-04-09 | 济宁冠宇自动化设备有限公司 | A kind of gloves impregnation equipment |
| CN110757703A (en)* | 2019-10-16 | 2020-02-07 | 广州双一乳胶制品有限公司 | Preparation method of flame-retardant-resistant protective gloves |
| CN112341166A (en)* | 2020-12-04 | 2021-02-09 | 淄博昊祥模具科技有限公司 | Ceramic hand mold coating suitable for nitrile rubber glove production and preparation method thereof |
| CN112441823A (en)* | 2020-12-04 | 2021-03-05 | 淄博昊祥模具科技有限公司 | Ceramic hand mold suitable for producing nitrile rubber gloves and preparation method thereof |
| CN112706336A (en)* | 2020-12-24 | 2021-04-27 | 安徽攀望科技有限公司 | Production process of anti-slip heat-resistant rubber gloves |
| CN114031827A (en)* | 2021-12-17 | 2022-02-11 | 中红普林医疗用品股份有限公司 | Butyronitrile gloves with good wearability and no allergic component and preparation method thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115431451A (en)* | 2022-07-19 | 2022-12-06 | 大族激光科技产业集团股份有限公司 | A glove production process |
| WO2024016746A1 (en)* | 2022-07-19 | 2024-01-25 | 大族激光科技产业集团股份有限公司 | Glove production equipment |
| WO2024016724A1 (en)* | 2022-07-19 | 2024-01-25 | 大族激光科技产业集团股份有限公司 | Glove manufacturing process |
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