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CN114601534A - Cordless ultrasonic knife transducer - Google Patents

Cordless ultrasonic knife transducer
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Publication number
CN114601534A
CN114601534ACN202210232585.4ACN202210232585ACN114601534ACN 114601534 ACN114601534 ACN 114601534ACN 202210232585 ACN202210232585 ACN 202210232585ACN 114601534 ACN114601534 ACN 114601534A
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metal block
front metal
transducer
piezoelectric crystal
crystal stack
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洪文亮
张学武
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Suzhou Ruinuo Medical Technology Co ltd
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Suzhou Ruinuo Medical Technology Co ltd
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Abstract

Translated fromChinese

本发明公开了一种无绳超声刀换能器,换能器为半波长结构,包括前金属块、压电晶堆、后金属块和预紧螺钉,前金属块呈阶梯状,前金属块内部沿轴线设有螺纹孔,螺纹孔贯穿前金属块,后金属块、压电晶堆和前金属块依次同轴套设在预紧螺钉的钉杆上,预紧螺钉的钉杆与前金属块的螺纹孔螺纹连接,后金属块和压电晶堆被压紧在预紧螺钉的钉头和前金属块之间,前金属块的较小端部远离压电晶堆。本发明的换能器为半波长结构,前金属块为阶梯状结构,重量减轻,且满足力学性能的同时声学特性得到大大的提升,换能器的相位容限增加了近一倍,这将更利于换能器与主机的匹配,提高工作效率。

Figure 202210232585

The invention discloses a cordless ultrasonic knife transducer. The transducer is a half-wavelength structure and includes a front metal block, a piezoelectric crystal stack, a rear metal block and a pre-tightening screw. A threaded hole is arranged along the axis, the threaded hole penetrates the front metal block, the rear metal block, the piezoelectric crystal stack and the front metal block are coaxially sleeved on the nail rod of the pre-tightening screw in turn, and the nail rod of the pre-tightening screw and the front metal block. The threaded hole is threaded, the rear metal block and the piezoelectric crystal stack are compressed between the nail head of the pre-tightening screw and the front metal block, and the smaller end of the front metal block is far away from the piezoelectric crystal stack. The transducer of the present invention has a half-wavelength structure, the front metal block has a stepped structure, the weight is reduced, and the acoustic properties are greatly improved while satisfying the mechanical properties, and the phase tolerance of the transducer is nearly doubled, which will reduce the weight of the transducer. It is more conducive to the matching of the transducer and the host, and improves the work efficiency.

Figure 202210232585

Description

Translated fromChinese
无绳超声刀换能器Cordless Ultrasound Knife Transducer

技术领域technical field

本发明涉及医疗器械技术领域,更加具体来说,本发明涉及一种无绳超声刀换能器。The present invention relates to the technical field of medical devices, and more particularly, to a cordless ultrasonic blade transducer.

背景技术Background technique

超声刀的原理是利用超声波换能器产生振动,发出的超声波沿着刀杆的纵向轴线传播,然后在刀杆上沿轴线产生振幅放大的振动,最后在刀头端部产生高速纵向机械运动,刀头末端的机械振动在切割软组织时非常有效,并且由超声高频振动产生的热可以凝结组织,闭合血管。这种器械由于刀杆通过套管可以易于到达手术部位,特别适用于微创手术,如内窥镜或腹腔镜手术。超声刀控制的关键是沿着刀杆长度产生共振的同时控制刀头的振动幅度,从而在手术过程中获得最佳性能。但是,生成有效的驱动信号颇具挑战性,例如施加在换能器上的频率,电流和电压必须全部动态控制,因为这些参数随着刀头上负载的变化以及刀杆产生的温差而变化。这些因素导致超声刀的控制系统是一个相对复杂的带处理器的模拟数字混合的电路,并且在处理器上运行有实时控制软件和人机交互软件。由于对控制系统的要求较高,目前市场上大部分超声刀产品均为有绳产品,例如强生公司的Harmonic系列,使用时需要将超声刀连接到一个台式发生器。这种设计在应用上的缺点是连接导线导致手术中有所牵扯,使用不便。现有的有绳换能器长度为92.8mm,重量为40.96g。长度长、重量大,使用较笨重。The principle of the ultrasonic knife is to use the ultrasonic transducer to generate vibration, the ultrasonic wave transmitted along the longitudinal axis of the tool bar, and then the amplitude-amplified vibration is generated on the tool bar along the axis, and finally the high-speed longitudinal mechanical motion is generated at the end of the tool head. The mechanical vibration of the tip of the cutter head is very effective in cutting soft tissue, and the heat generated by the ultrasonic high-frequency vibration can coagulate the tissue and close the blood vessels. Since the blade can easily reach the surgical site through the cannula, this instrument is especially suitable for minimally invasive surgery, such as endoscopic or laparoscopic surgery. The key to ultrasonic knife control is to control the vibration amplitude of the knife head while resonating along the length of the knife shank for optimal performance during surgery. However, generating an effective drive signal is challenging, as the frequency, current, and voltage applied to the transducer must all be dynamically controlled, as these parameters vary with the load on the tool tip and the temperature difference created by the tool shank. These factors cause the control system of the ultrasonic knife to be a relatively complex analog-digital hybrid circuit with a processor, and real-time control software and human-computer interaction software run on the processor. Due to the high requirements on the control system, most of the ultrasonic scalpel products on the market are corded products, such as the Harmonic series of Johnson & Johnson, which requires connecting the ultrasound scalpel to a desktop generator. The disadvantage of this design in application is that the connecting wire leads to some involvement in the operation, which is inconvenient to use. The existing corded transducer is 92.8mm long and weighs 40.96g. The length is long, the weight is heavy, and it is cumbersome to use.

因此,无绳超声刀应运而生,使得整个超声刀不需要连接台式发生器就可独立工作,医生使用中不再受后面的导线困扰。无绳超声刀由于其便捷、高效而受到青睐。正因为便携,重量、体积以及工作效率成为无绳超声刀的重要指标。Therefore, the cordless ultrasonic knife came into being, so that the whole ultrasonic knife can work independently without connecting the desktop generator, and the doctor is no longer troubled by the wires behind it. Cordless ultrasonic scalpels are favored for their convenience and efficiency. Because of its portability, weight, volume and work efficiency have become important indicators of the cordless ultrasonic knife.

无绳超声刀主要由换能器、刀头、外壳、电路板以及电池构成,这些主要组成部分也决定了无绳超声刀的重量、体积以及效率。换能器无疑是无绳超声刀的重要组成部分,换能器对无绳超声刀的重量以及效率产生重要影响。但现有的无绳超声刀,换能器存在体积大、重量重的问题,不利于携带和使用。The cordless ultrasonic knife is mainly composed of a transducer, a cutter head, a casing, a circuit board and a battery. These main components also determine the weight, volume and efficiency of the cordless ultrasonic knife. The transducer is undoubtedly an important part of the cordless ultrasonic knife, and the transducer has an important impact on the weight and efficiency of the cordless ultrasonic knife. However, in the existing cordless ultrasonic knife, the transducer has the problems of large volume and heavy weight, which is not conducive to portability and use.

发明内容SUMMARY OF THE INVENTION

为解决现有无绳超声刀的换能器体积大、重量重使得无绳超声刀不利于携带和使用的问题,本发明创新地提供了一种无绳超声刀换能器,换能器为半波长结构,前金属块为阶梯状结构,重量减轻,且满足力学性能的同时声学特性得到大大的提升,换能器在谐振点的相位容限增加将近一倍,更利于换能器与主机的匹配,提高系统的工作效率。In order to solve the problem that the transducer of the existing cordless ultrasonic knife is bulky and heavy, which makes the cordless ultrasonic knife unfavorable to carry and use, the present invention innovatively provides a cordless ultrasonic knife transducer, and the transducer is a half-wavelength structure. , The front metal block is a stepped structure, which reduces the weight, and meets the mechanical properties while the acoustic characteristics are greatly improved. The phase tolerance of the transducer at the resonance point is nearly doubled, which is more conducive to the matching of the transducer and the host. Improve system efficiency.

为实现上述的技术目的,本发明公开了一种无绳超声刀换能器,所述换能器为半波长结构,包括前金属块、压电晶堆、后金属块和预紧螺钉,所述前金属块呈阶梯状,所述前金属块内部沿轴线设有螺纹孔,所述螺纹孔贯穿所述前金属块,所述后金属块、所述压电晶堆和所述前金属块依次同轴套设在所述预紧螺钉的钉杆上,所述预紧螺钉的钉杆与所述前金属块的螺纹孔螺纹连接,所述后金属块和所述压电晶堆被压紧在所述预紧螺钉的钉头和所述前金属块之间,所述前金属块的较小端部远离所述压电晶堆。In order to achieve the above technical purpose, the present invention discloses a cordless ultrasonic knife transducer. The transducer is a half-wavelength structure, including a front metal block, a piezoelectric crystal stack, a rear metal block and a preload screw. The front metal block is in a stepped shape, and the inside of the front metal block is provided with a threaded hole along the axis, the threaded hole penetrates the front metal block, the rear metal block, the piezoelectric crystal stack and the front metal block are sequentially Coaxially sleeved on the shank of the pre-tightening screw, the shank of the pre-tightening screw is threadedly connected with the threaded hole of the front metal block, and the rear metal block and the piezoelectric crystal stack are compressed Between the head of the preload screw and the front metal block, the smaller end of the front metal block is away from the piezoelectric crystal stack.

进一步地,所述前金属块的较大端部还同轴连接有法兰部,所述法兰部的法兰面与压电晶堆抵接。Further, a flange portion is coaxially connected to the larger end of the front metal block, and the flange surface of the flange portion is in contact with the piezoelectric crystal stack.

进一步地,所述法兰部为铝合金结构。Further, the flange portion is an aluminum alloy structure.

进一步地,所述前金属块呈二级阶梯状,包括沿远离所述压电晶堆方向依次连接的第一过渡段、第一平直段、第二过渡段和第二平直段,所述第一过渡段的外径和所述第二过渡段的外径沿远离所述压电晶堆方向逐渐减小,所述第一平直段的外径与所述第一过渡段的最小外径相同,所述第二平直段的外径与所述第二过渡段的最小外径相同。Further, the front metal block is in the shape of a two-stage step, and includes a first transition section, a first straight section, a second transition section and a second straight section connected in sequence along the direction away from the piezoelectric crystal stack, so The outer diameter of the first transition section and the outer diameter of the second transition section gradually decrease along the direction away from the piezoelectric crystal stack, and the outer diameter of the first straight section is the smallest of the first transition section. The outer diameters are the same, and the outer diameter of the second straight section is the same as the minimum outer diameter of the second transition section.

进一步地,所述第一过渡段和所述第二过渡段的外周面为弧形面。Further, the outer peripheral surfaces of the first transition section and the second transition section are arc surfaces.

进一步地,所述螺纹孔为阶梯孔,所述阶梯孔的台阶面与所述第一平直段与第二过渡段的连接面平齐,或者位于所述第一平直段的内部。Further, the threaded hole is a stepped hole, and the stepped surface of the stepped hole is flush with the connecting surface of the first straight section and the second transition section, or is located inside the first straight section.

进一步地,所述前金属块和所述后金属块均为铝合金块,所述预紧螺钉为钛合金螺钉。Further, the front metal block and the rear metal block are both aluminum alloy blocks, and the pre-tightening screws are titanium alloy screws.

进一步地,所述后金属块与所述预紧螺钉的钉头接触的端面边缘设置倒角或倒圆角。Further, the edge of the end surface of the rear metal block in contact with the nail head of the pre-tightening screw is provided with a chamfer or a rounded corner.

进一步地,所述换能器的整体长度为51.4mm。Further, the overall length of the transducer is 51.4mm.

本发明的有益效果为:The beneficial effects of the present invention are:

本发明的无绳超声刀换能器为半波长结构,前金属块为阶梯状结构,重量减轻,更便于携带;且满足力学性能的同时提升了声学特性,换能器在谐振点的相位容限增加将近一倍,更利于换能器与主机的匹配,提高系统的工作效率。The cordless ultrasonic knife transducer of the present invention has a half-wavelength structure, and the front metal block has a stepped structure, which reduces the weight and is more convenient to carry; and while satisfying the mechanical properties, the acoustic properties are improved, and the phase tolerance of the transducer at the resonance point is improved. The increase is nearly doubled, which is more conducive to the matching of the transducer and the host, and improves the working efficiency of the system.

附图说明Description of drawings

图1是本发明实施例的无绳超声刀换能器的结构示意图;1 is a schematic structural diagram of a cordless ultrasonic knife transducer according to an embodiment of the present invention;

图2是本发明实施例的前金属块和法兰部的纵向剖视图;Fig. 2 is the longitudinal sectional view of the front metal block and the flange part of the embodiment of the present invention;

图3是本发明实施例的无绳超声刀换能器的声学采样频率图;Fig. 3 is the acoustic sampling frequency diagram of the cordless ultrasonic knife transducer of the embodiment of the present invention;

图4是本发明实施例的无绳超声刀换能器的声学谐振频率图。FIG. 4 is an acoustic resonance frequency diagram of the cordless ultrasonic knife transducer according to the embodiment of the present invention.

图中,In the figure,

1、前金属块;11、螺纹孔;12、第一过渡段;13、第一平直段;14、第二过渡段;15、第二平直段;2、压电晶堆;3、后金属块;4、预紧螺钉;5、法兰部。1. Front metal block; 11. Threaded hole; 12. First transition section; 13. First straight section; 14. Second transition section; 15. Second straight section; 2. Piezoelectric crystal stack; 3. Rear metal block; 4. Pre-tightening screws; 5. Flange.

具体实施方式Detailed ways

下面结合说明书附图对本发明提供的无绳超声刀换能器进行详细的解释和说明。The cordless ultrasonic knife transducer provided by the present invention will be explained and described in detail below with reference to the accompanying drawings.

本实施例具体公开了一种无绳超声刀换能器,如图1所示,换能器为半波长结构,包括前金属块1、压电晶堆2、后金属块3和预紧螺钉4,前金属块1和后金属块3均为铝合金块,预紧螺钉4为钛合金螺钉,能保证力学性能的同时减轻换能器的重量。前金属块1呈阶梯状,前金属块1内部沿轴线设有螺纹孔11,螺纹孔11贯穿前金属块1,即螺纹孔11为通孔,阶梯状的前金属块1结构减轻换能器重量的同时减小换能器的体积,螺纹孔11进一步减轻换能器的重量。后金属块3、压电晶堆2和前金属块1依次同轴套设在预紧螺钉4的钉杆上,预紧螺钉4的钉杆与前金属块1的螺纹孔11螺纹连接,后金属块3和压电晶堆2被压紧在预紧螺钉4的钉头和前金属块1之间,前金属块1的较小端部远离压电晶堆2。预紧螺钉4的钉头外径大于钉杆的外径,钉头的前端面与后金属块3的后端面贴合,后金属块3的前端面与压电晶堆2的后端面贴合,压电晶堆2的前端面与前金属块1的后端面贴合,即与前金属块1的较大端面贴合。通过预紧螺钉4的钉头和前金属块1产生均匀的夹持力,压力均匀传递给后金属块3和压电晶堆2,使超声换能器的压电晶堆2能够获得均匀的压力分布,从而有效提高换能器的机电转换效率,实现超声换能器的低阻抗、高输出的性能。This embodiment specifically discloses a cordless ultrasonic knife transducer. As shown in FIG. 1 , the transducer is a half-wavelength structure, including a front metal block 1 , apiezoelectric crystal stack 2 , arear metal block 3 and apre-tightening screw 4 , the front metal block 1 and therear metal block 3 are both aluminum alloy blocks, and thepre-tightening screw 4 is a titanium alloy screw, which can ensure the mechanical properties and reduce the weight of the transducer. The front metal block 1 is in a stepped shape, and the front metal block 1 is provided with a threadedhole 11 along the axis. The threadedhole 11 penetrates the front metal block 1, that is, the threadedhole 11 is a through hole. While reducing the weight of the transducer, the threadedhole 11 further reduces the weight of the transducer. Therear metal block 3, thepiezoelectric crystal stack 2 and the front metal block 1 are sequentially coaxially sleeved on the nail rod of thepre-tightening screw 4, and the nail rod of thepre-tightening screw 4 is threadedly connected with the threadedhole 11 of the front metal block 1, and the rear Themetal block 3 and thepiezoelectric crystal stack 2 are compressed between the nail head of thepreload screw 4 and the front metal block 1 , and the smaller end of the front metal block 1 is away from thepiezoelectric crystal stack 2 . The outer diameter of the nail head of thepre-tightening screw 4 is larger than the outer diameter of the screw rod, the front end surface of the nail head is in contact with the rear end surface of therear metal block 3, and the front end surface of therear metal block 3 is in contact with the rear end surface of thepiezoelectric crystal stack 2. , the front end surface of thepiezoelectric crystal stack 2 is in contact with the rear end surface of the front metal block 1 , that is, it is in contact with the larger end surface of the front metal block 1 . The nail head of thepre-tightening screw 4 and the front metal block 1 generate a uniform clamping force, and the pressure is evenly transmitted to therear metal block 3 and thepiezoelectric crystal stack 2, so that thepiezoelectric crystal stack 2 of the ultrasonic transducer can obtain a uniform clamping force. The pressure distribution can effectively improve the electromechanical conversion efficiency of the transducer and realize the low impedance and high output performance of the ultrasonic transducer.

当后金属块3、压电晶堆2和前金属块1依次套设于预紧螺钉4的钉杆上时,前金属块1通过螺纹孔11的螺纹连接在钉杆上,且前金属块1的后端面紧密贴在压电晶堆2上时,钉头受力,并将该应力传递给后金属块3和压电晶堆2,压电晶堆2受到均匀的压力,当压电晶堆2连接上具有与超声换能器相同频率的高频电信号时,压电晶堆2内的压电陶瓷片被激发,从而促使超声换能器产生高频谐振,将电能转化为机械能。When therear metal block 3, thepiezoelectric crystal stack 2 and the front metal block 1 are sequentially sleeved on the nail rod of thepre-tightening screw 4, the front metal block 1 is connected to the nail rod through the thread of the threadedhole 11, and the front metal block When the rear end surface of 1 is closely attached to thepiezoelectric crystal stack 2, the nail head is stressed, and the stress is transmitted to therear metal block 3 and thepiezoelectric crystal stack 2, and thepiezoelectric crystal stack 2 is subjected to uniform pressure. When thecrystal stack 2 is connected to a high-frequency electrical signal with the same frequency as the ultrasonic transducer, the piezoelectric ceramic sheets in thepiezoelectric crystal stack 2 are excited, thereby prompting the ultrasonic transducer to generate high-frequency resonance, converting electrical energy into mechanical energy .

在另一实施例中,前金属块1的较大端部还同轴连接有法兰部5,法兰部5的法兰面与压电晶堆2抵接,法兰部5的法兰面的面积大于前金属块1较大端部的面积,更好地将压力均匀地传递给压电晶堆2。优选的,法兰部5为铝合金结构,法兰部5与前金属块1一体成型,保证换能器的力学性能、减轻换能器的重量。In another embodiment, the larger end of the front metal block 1 is also coaxially connected with aflange portion 5 , the flange surface of theflange portion 5 is in contact with thepiezoelectric crystal stack 2 , and the flange of theflange portion 5 The area of the face is larger than that of the larger end of the front metal block 1 , which better transmits the pressure to thepiezoelectric crystal stack 2 evenly. Preferably, theflange portion 5 is an aluminum alloy structure, and theflange portion 5 is integrally formed with the front metal block 1 to ensure the mechanical properties of the transducer and reduce the weight of the transducer.

如图1和2所示,前金属块1呈二级阶梯状,包括沿远离压电晶堆2方向依次连接的第一过渡段12、第一平直段13、第二过渡段14和第二平直段15,第一过渡段12的外径和第二过渡段14的外径沿远离压电晶堆2方向逐渐减小,第一平直段13的外径与第一过渡段12的最小外径相同,第二平直段15的外径与第二过渡段14的最小外径相同。第一平直段13和第二平直段15的外周面均为直圆柱面,第一过渡段12和第二过渡段14实现平滑过渡,外径逐渐减小,减小体积和重量的同时振动幅度逐渐增大。二级阶梯状的前金属块1使得前金属块1的直径得到二次逐渐减少,保证前金属块1的力学强度,同时受到压电晶堆2传递过来的振动时的振动幅度更大。As shown in FIGS. 1 and 2 , the front metal block 1 is in a two-stage stepped shape, and includes afirst transition section 12 , a firststraight section 13 , asecond transition section 14 and afirst transition section 12 , a firststraight section 13 , asecond transition section 14 and a Twostraight sections 15, the outer diameter of thefirst transition section 12 and the outer diameter of thesecond transition section 14 gradually decrease in the direction away from thepiezoelectric crystal stack 2, and the outer diameter of the firststraight section 13 is the same as that of thefirst transition section 12. The minimum outer diameter of the secondstraight section 15 is the same as the minimum outer diameter of thesecond transition section 14 . The outer peripheral surfaces of the firststraight section 13 and the secondstraight section 15 are both straight cylindrical surfaces, thefirst transition section 12 and thesecond transition section 14 achieve a smooth transition, the outer diameter is gradually reduced, and the volume and weight are reduced at the same time. The vibration amplitude gradually increases. The two-stage stepped front metal block 1 makes the diameter of the front metal block 1 gradually decrease twice, ensuring the mechanical strength of the front metal block 1, and at the same time, the vibration amplitude is larger when the vibration transmitted by thepiezoelectric crystal stack 2 is received.

前金属块1也可以为三级阶梯状结构或四级阶梯状结构,只要能保证力学强度和声学性能即可。由于更多级的阶梯结构相对于二级阶梯状结构,虽然重量减少,但力学性能减弱,因此,前金属块优选为二级阶梯状结构。The front metal block 1 may also have a three-level stepped structure or a four-level stepped structure, as long as the mechanical strength and acoustic performance can be guaranteed. Compared with the second-level stepped structure, the weight of the more-level stepped structure is reduced, but the mechanical properties are weakened. Therefore, the front metal block is preferably a two-level stepped structure.

在本实施例中,法兰部5的外径与第一过渡段12的最大外径的比例为7:6,法兰部5与第一平直段13的外径比为2:1,第一平直段13与第二平直段15的外径比为3:2,该外径比能充分保证换能器的力学强度和声学性能。In this embodiment, the ratio of the outer diameter of theflange portion 5 to the maximum outer diameter of thefirst transition section 12 is 7:6, and the ratio of the outer diameter of theflange portion 5 to the firststraight section 13 is 2:1. The outer diameter ratio of the firststraight section 13 and the secondstraight section 15 is 3:2, which can fully ensure the mechanical strength and acoustic performance of the transducer.

第一过渡段12和第二过渡段14的外周面为弧形面,保证力学强度和声学性能。The outer peripheral surfaces of thefirst transition section 12 and thesecond transition section 14 are arc surfaces to ensure mechanical strength and acoustic performance.

在本实施例中,螺纹孔11为阶梯孔,阶梯孔的台阶面与第一平直段13与第二过渡段14的连接面平齐,或者位于第一平直段13的内部。螺纹孔11设置为阶梯孔,在保证力学强度和声学效果的同时,减轻超声换能器的重量。预紧螺钉4的钉杆可与螺纹孔11的较大部分或较小部分中的任一部分螺纹连接,只要实现预紧效果即可。In this embodiment, the threadedhole 11 is a stepped hole, and the stepped surface of the stepped hole is flush with the connecting surface of the firststraight section 13 and thesecond transition section 14 , or is located inside the firststraight section 13 . The threadedhole 11 is set as a stepped hole, which reduces the weight of the ultrasonic transducer while ensuring the mechanical strength and acoustic effect. The shank of thepre-tightening screw 4 can be threadedly connected to any part of the larger part or the smaller part of the threadedhole 11 , as long as the pre-tightening effect is achieved.

后金属块3与预紧螺钉4的钉头接触的端面边缘设置倒角或倒圆角,使得对后金属块3周面的直径做适度的递增结构,近似形成为带一过渡台阶的圆环面,从而使得后金属块3能够更好的接收到预紧螺钉4的钉头的预紧力同时,进一步改善超声换能器的谐振特性。后金属块3的前端面(即与压电晶堆2的接触面)为平整的圆环面。The edge of the end face of therear metal block 3 in contact with the nail head of thepreload screw 4 is provided with chamfered or rounded corners, so that the diameter of the peripheral surface of therear metal block 3 is appropriately increased, approximately forming a ring with a transition step Therefore, therear metal block 3 can better receive the preloading force of the nail head of the preloadingscrew 4, and at the same time, the resonance characteristics of the ultrasonic transducer are further improved. The front end surface of the rear metal block 3 (ie, the contact surface with the piezoelectric crystal stack 2 ) is a flat annular surface.

在本实施例中,换能器的整体长度为51.4mm,该长度的减少是借助于前金属块结构的改进以及前金属块和后金属块材质的选择实现的,在减轻重量、减小体积、保证力学强度和声学效果的同时,减少整体长度。In this embodiment, the overall length of the transducer is 51.4 mm, and the reduction of the length is achieved by means of the improvement of the structure of the front metal block and the selection of the materials of the front metal block and the rear metal block. , While ensuring the mechanical strength and acoustic effect, the overall length is reduced.

将本实施例的具有法兰部5的无绳超声刀换能器与现有的有绳换能器的长度和重量进行对比,如下表1所示。本实施例的压电晶堆2的外径、后金属块3的外径和预紧螺钉4钉头的外径与现有有绳超声换能器的均相同,现有有绳超声换能器的前金属块材质为铝合金、后金属块材质为不锈钢、预紧螺钉材质为钛合金,现有有绳超声换能器前金属块的外径与本实施例的第一过渡段12的最大外径相同。本实施例中,法兰部5的外径为18mm,第一过渡段12的最大外径为15.4mm,第一平直段13的外径为9mm,第二平直段15的外径为6mm。法兰部5的长度为2mm,第一过渡段12的长度为2.5mm,第一平直段13的长度为10mm,第二过渡段14的长度为2mm,第二平直段15的长度为14mm,压电晶堆2的长度为10.2mm,后金属块3的长度为6mm,预紧螺钉4的钉头长度为4.7mm。The length and weight of the cordless ultrasonic blade transducer with theflange portion 5 of this embodiment and the existing corded transducer are compared, as shown in Table 1 below. The outer diameter of thepiezoelectric crystal stack 2, the outer diameter of therear metal block 3, and the outer diameter of the nail head of thepre-tightening screw 4 in this embodiment are all the same as those of the existing corded ultrasonic transducer. The front metal block of the transducer is made of aluminum alloy, the rear metal block is made of stainless steel, and the preload screw is made of titanium alloy. The outer diameter of the front metal block of the existing corded ultrasonic transducer is the same as that of thefirst transition section 12 of this embodiment. The maximum outer diameter is the same. In this embodiment, the outer diameter of theflange portion 5 is 18 mm, the maximum outer diameter of thefirst transition section 12 is 15.4 mm, the outer diameter of the firststraight section 13 is 9 mm, and the outer diameter of the secondstraight section 15 is 6mm. The length of theflange portion 5 is 2 mm, the length of thefirst transition section 12 is 2.5 mm, the length of the firststraight section 13 is 10 mm, the length of thesecond transition section 14 is 2 mm, and the length of the secondstraight section 15 is 14mm, the length of thepiezoelectric crystal stack 2 is 10.2mm, the length of therear metal block 3 is 6mm, and the length of the head of thepreload screw 4 is 4.7mm.

表1Table 1

Figure BDA0003539030660000061
Figure BDA0003539030660000061

本实施例的无绳超声刀换能器整体长度为51.4mm,现有的有绳换能器的长度为92.8mm,减少了41.4mm,减少占比为44.61%。本实施例的无绳超声刀换能器通过前金属块1的材质选择和前金属块1结构的改变,重量为25.81g,相对于现有的有绳换能器,重量减小了15.15g,减小占比为36.99%。本实施例的无绳超声刀换能器从体积和重量上都大幅减少,便于携带和使用,提高使用效果。The overall length of the cordless ultrasonic knife transducer in this embodiment is 51.4 mm, and the length of the existing corded transducer is 92.8 mm, a reduction of 41.4 mm and a reduction ratio of 44.61%. Through the material selection of the front metal block 1 and the change of the structure of the front metal block 1, the cordless ultrasonic knife transducer of this embodiment has a weight of 25.81g, which is reduced by 15.15g compared with the existing corded transducer. The reduction ratio is 36.99%. The cordless ultrasonic knife transducer of this embodiment is greatly reduced in volume and weight, which is convenient to carry and use, and improves the use effect.

图3和4为本实施例的无绳超声刀换能器的声学特性。将现有的有绳换能器和本实施例的无绳超声刀换能器的声学特性进行对比,如表2所示。3 and 4 are acoustic characteristics of the cordless ultrasonic blade transducer of the present embodiment. The acoustic characteristics of the existing corded transducer and the cordless ultrasonic blade transducer of this embodiment are compared, as shown in Table 2.

表2Table 2

Figure BDA0003539030660000071
Figure BDA0003539030660000071

对比表2数据可以看出,本实施例的无绳超声刀换能器的声学特性得到提升,相位容限几乎增加了一倍。换能器在谐振点附近相位容限的增加将更利于换能器与主机的匹配,提高系统的工作效率。Comparing the data in Table 2, it can be seen that the acoustic characteristics of the cordless ultrasonic knife transducer of this embodiment are improved, and the phase tolerance is almost doubled. The increase of the phase tolerance of the transducer near the resonance point will be more conducive to the matching between the transducer and the host, and improve the working efficiency of the system.

综上,本发明的无绳超声刀换能器为半波长结构,前金属块为阶梯状结构,重量减轻,更便于携带;且满足力学性能的同时提升了声学特性,换能器在谐振点的相位容限增加将近一倍,更利于换能器与主机的匹配,提高系统的工作效率。To sum up, the cordless ultrasonic knife transducer of the present invention has a half-wavelength structure, and the front metal block is a stepped structure, which reduces the weight and is more convenient to carry; and it satisfies the mechanical properties while improving the acoustic properties. The phase tolerance is nearly doubled, which is more conducive to the matching of the transducer and the host, and improves the working efficiency of the system.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between the two elements, unless otherwise specified limit. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

在本说明书的描述中,参考术语“本实施例”、“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任至少一个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, reference to the terms "this embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" or the like is meant to be combined with the description of the embodiment A particular feature, structure, material or characteristic described or exemplified is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in a suitable manner in any at least one embodiment or example. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明实质内容上所作的任何修改、等同替换和简单改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and simple improvements made in the essence of the present invention should be included in the protection scope of the present invention. Inside.

Claims (9)

Translated fromChinese
1.一种无绳超声刀换能器,其特征在于,所述换能器为半波长结构,包括前金属块(1)、压电晶堆(2)、后金属块(3)和预紧螺钉(4),所述前金属块(1)呈阶梯状,所述前金属块(1)内部沿轴线设有螺纹孔(11),所述螺纹孔(11)贯穿所述前金属块(1),所述后金属块(3)、所述压电晶堆(2)和所述前金属块(1)依次同轴套设在所述预紧螺钉(4)的钉杆上,所述预紧螺钉(4)的钉杆与所述前金属块(1)的螺纹孔(11)螺纹连接,所述后金属块(3)和所述压电晶堆(2)被压紧在所述预紧螺钉(4)的钉头和所述前金属块(1)之间,所述前金属块(1)的较小端部远离所述压电晶堆(2)。1. A cordless ultrasonic knife transducer, characterized in that the transducer is a half-wavelength structure, comprising a front metal block (1), a piezoelectric crystal stack (2), a rear metal block (3) and a preload A screw (4), the front metal block (1) is stepped, and a threaded hole (11) is provided inside the front metal block (1) along the axis, and the threaded hole (11) penetrates the front metal block ( 1), the rear metal block (3), the piezoelectric crystal stack (2) and the front metal block (1) are sequentially coaxially sleeved on the nail rod of the pre-tightening screw (4), so The shank of the pre-tightening screw (4) is threadedly connected with the threaded hole (11) of the front metal block (1), and the rear metal block (3) and the piezoelectric crystal stack (2) are pressed against the threaded hole (11). Between the nail head of the pre-tightening screw (4) and the front metal block (1), the smaller end of the front metal block (1) is away from the piezoelectric crystal stack (2).2.根据权利要求1所述的无绳超声刀换能器,其特征在于,所述前金属块(1)的较大端部还同轴连接有法兰部(5),所述法兰部(5)的法兰面与压电晶堆(2)抵接。2 . The cordless ultrasonic knife transducer according to claim 1 , wherein the larger end of the front metal block ( 1 ) is also coaxially connected with a flange portion ( 5 ), and the flange portion The flange surface of (5) is in contact with the piezoelectric crystal stack (2).3.根据权利要求2所述的无绳超声刀换能器,其特征在于,所述法兰部(5)为铝合金结构。3. The cordless ultrasonic knife transducer according to claim 2, wherein the flange portion (5) is an aluminum alloy structure.4.根据权利要求1或2所述的无绳超声刀换能器,其特征在于,所述前金属块(1)呈二级阶梯状,包括沿远离所述压电晶堆(2)方向依次连接的第一过渡段(12)、第一平直段(13)、第二过渡段(14)和第二平直段(15),所述第一过渡段(12)的外径和所述第二过渡段(14)的外径沿远离所述压电晶堆(2)方向逐渐减小,所述第一平直段(13)的外径与所述第一过渡段(12)的最小外径相同,所述第二平直段(15)的外径与所述第二过渡段(14)的最小外径相同。4. The cordless ultrasonic knife transducer according to claim 1 or 2, characterized in that the front metal block (1) is in a second-level step shape, including sequential steps along a direction away from the piezoelectric crystal stack (2) The connected first transition section (12), the first straight section (13), the second transition section (14) and the second straight section (15), the outer diameter of the first transition section (12) and all the The outer diameter of the second transition section (14) gradually decreases along the direction away from the piezoelectric crystal stack (2), and the outer diameter of the first straight section (13) is the same as that of the first transition section (12) The minimum outer diameter of the second straight section (15) is the same as the minimum outer diameter of the second transition section (14).5.根据权利要求4所述的无绳超声刀换能器,其特征在于,所述第一过渡段(12)和所述第二过渡段(14)的外周面为弧形面。5 . The cordless ultrasonic blade transducer according to claim 4 , wherein the outer peripheral surfaces of the first transition section ( 12 ) and the second transition section ( 14 ) are arc surfaces. 6 .6.根据权利要求4所述的无绳超声刀换能器,其特征在于,所述螺纹孔(11)为阶梯孔,所述阶梯孔的台阶面与所述第一平直段(13)与第二过渡段(14)的连接面平齐,或者位于所述第一平直段(13)的内部。6 . The cordless ultrasonic knife transducer according to claim 4 , wherein the threaded hole ( 11 ) is a stepped hole, and the stepped surface of the stepped hole and the first straight section ( 13 ) are different from each other. 7 . The connecting surface of the second transition section (14) is flush or located inside the first straight section (13).7.根据权利要求1所述的无绳超声刀换能器,其特征在于,所述前金属块(1)和所述后金属块(3)均为铝合金块,所述预紧螺钉(4)为钛合金螺钉。7. The cordless ultrasonic knife transducer according to claim 1, wherein the front metal block (1) and the rear metal block (3) are both aluminum alloy blocks, and the preload screw (4) ) are titanium alloy screws.8.根据权利要求1所述的无绳超声刀换能器,其特征在于,所述后金属块(3)与所述预紧螺钉(4)的钉头接触的端面边缘设置倒角或倒圆角。8 . The cordless ultrasonic knife transducer according to claim 1 , wherein the edge of the end surface of the rear metal block ( 3 ) in contact with the nail head of the preload screw ( 4 ) is chamfered or rounded. 9 . horn.9.根据权利要求1所述的无绳超声刀换能器,其特征在于,所述换能器的整体长度为51.4mm。9 . The cordless ultrasonic blade transducer according to claim 1 , wherein the overall length of the transducer is 51.4 mm. 10 .
CN202210232585.4A2022-03-092022-03-09Cordless ultrasonic knife transducerPendingCN114601534A (en)

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Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
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