CN114597276B - A kind of manufacturing and processing equipment and method of crystalline silicon solar cell module - Google Patents
A kind of manufacturing and processing equipment and method of crystalline silicon solar cell moduleDownload PDFInfo
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- CN114597276B CN114597276BCN202210226878.1ACN202210226878ACN114597276BCN 114597276 BCN114597276 BCN 114597276BCN 202210226878 ACN202210226878 ACN 202210226878ACN 114597276 BCN114597276 BCN 114597276B
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/121—The active layers comprising only Group IV materials
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
- H10F71/128—Annealing
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
Translated fromChinese技术领域technical field
本发明涉及太阳能电池组件制造加工技术领域，尤其涉及一种晶体硅太阳能电池组件制造加工设备及方法。The invention relates to the technical field of manufacturing and processing of solar cell components, in particular to a manufacturing and processing device and method for a crystalline silicon solar cell component.
背景技术Background technique
太阳能是人类取之不尽用之不竭的可再生能源.也是清洁能源，不产生任何的环境污染，在太阳能的有效利用当中；太阳能光电利用是近些年来发展最快，最具活力的研究领域，是其中最受瞩目的项目之一。Solar energy is an inexhaustible renewable energy for human beings. It is also a clean energy source that does not produce any environmental pollution. In the effective use of solar energy; solar photovoltaic utilization is the fastest growing and most dynamic research in recent years field, is one of the most high-profile projects.
晶体硅太阳能电池组件在制造加工中，一般包括对电池组件的裁切、覆膜、清洗和装框等加工环节，以完成对晶体硅太阳能电池组件制造。The manufacturing process of crystalline silicon solar cell modules generally includes processing steps such as cutting, coating, cleaning and framing of cell components to complete the manufacturing of crystalline silicon solar cell modules.
其中，在覆膜环节中，一般通过人工进行操作，将之前裁剪好的覆膜片覆盖在电池组件的表面，之后输送至压合设备中，对覆盖的覆膜进行加热压合，以实现对太阳能电池组件的密封，延长使用的寿命，然而，在覆膜时，需要人工进行操作，较为费时费力，且在覆膜输送中，容易使覆膜位置发生偏移，造成在覆膜时，无法将电池组件进行全面的密封覆盖，易产生较多的残次品，进而影响制造加工的产品品质。Among them, in the film covering link, generally by manual operation, the previously cut film covering sheet is covered on the surface of the battery module, and then transported to the pressing equipment, and the covered film is heated and pressed to realize the The sealing of the solar cell module prolongs the service life. However, when covering the film, it needs to be manually operated, which is time-consuming and laborious. In addition, during the film transportation, the position of the film is easily shifted, resulting in that the film cannot be covered. If the battery components are fully sealed and covered, more defective products are likely to be produced, which in turn affects the product quality of the manufacturing process.
因此，有必要提供一种晶体硅太阳能电池组件制造加工设备及方法解决上述技术问题。Therefore, it is necessary to provide a crystalline silicon solar cell module manufacturing and processing equipment and method to solve the above technical problems.
发明内容Contents of the invention
本发明提供一种晶体硅太阳能电池组件制造加工设备及方法，解决了在覆膜时，需要人工进行操作，较为费时费力的技术问题。The invention provides a crystalline silicon solar cell module manufacturing and processing equipment and method, which solves the technical problem that manual operations are required during film covering, which is time-consuming and labor-intensive.
为解决上述技术问题，本发明提供的晶体硅太阳能电池组件制造加工设备，包括：In order to solve the above technical problems, the crystalline silicon solar cell module manufacturing and processing equipment provided by the present invention includes:
操作台；console;
立柱，所述立柱固定于所述操作台顶部的右侧，且立柱的左侧设置有第一电动伸缩杆，所述第一电动伸缩杆的底端设置有用于对覆膜进行固定的夹持板，且夹持板调节挤压在覆膜表面，以实现覆膜与太阳能电池组件之间的贴合固定；A column, the column is fixed on the right side of the top of the console, and the left side of the column is provided with a first electric telescopic rod, and the bottom end of the first electric telescopic rod is provided with a clamp for fixing the coating plate, and the clamping plate is adjusted and squeezed on the surface of the film to realize the bonding and fixing between the film and the solar cell module;
调节机构，所述调节机构设置于所述第一电动伸缩杆上，且调节机构包括横板，所述横板固定于所述第一电动伸缩杆的左侧，且横板的底部滑动连接有气缸，所述气缸的伸缩端设置有U形架，所述U形架内部的两侧之间设置有输气管，所述输气管的外表面转动连接有网状滚动筒，所述网状滚动筒的内部设置有加热环，用于对所述网状滚动筒内部的空气进行加热，之后再释放出，对滚动接触的覆膜进行加热变软，增加覆膜与太阳能电池组件之间的贴合度。An adjustment mechanism, the adjustment mechanism is arranged on the first electric telescopic rod, and the adjustment mechanism includes a horizontal plate, the horizontal plate is fixed on the left side of the first electric telescopic rod, and the bottom of the horizontal plate is slidably connected with Air cylinder, the telescopic end of the cylinder is provided with a U-shaped frame, and an air pipe is arranged between the two sides inside the U-shaped frame, and the outer surface of the air pipe is rotatably connected with a mesh rolling cylinder, and the mesh rolling There is a heating ring inside the cylinder, which is used to heat the air inside the mesh rolling cylinder, and then release it, so as to heat and soften the coating film in rolling contact, and increase the adhesion between the coating film and the solar cell module. fit.
优选的，所述输气管的外表面均开设有透气孔，所述气缸的正面固定连接有定位板，所述输气管的一端依次贯穿所述U形架和定位板并延伸至所述定位板的外部，所述输气管延伸至所述定位板的一侧连通有连接管，所述连接管的底端连通有喷气嘴，所述喷气嘴设置于所述定位板上。Preferably, the outer surface of the air delivery pipe is provided with air holes, the front of the cylinder is fixedly connected with a positioning plate, and one end of the air delivery pipe passes through the U-shaped frame and the positioning plate in turn and extends to the positioning plate The air pipe extends to the side of the positioning plate and communicates with a connecting pipe, and the bottom end of the connecting pipe communicates with an air nozzle, and the air nozzle is arranged on the positioning plate.
优选的，所述定位板的一侧开设有凹槽，所述凹槽内壁的两侧之间转动连接有导向托辊。Preferably, a groove is opened on one side of the positioning plate, and a guide roller is rotatably connected between two sides of the inner wall of the groove.
优选的，所述立柱上设置有第二电动伸缩杆，所述第二电动伸缩杆的左端固定于所述气缸上，且气缸的顶部滑动连接于所述横板的底部，在所述第二电动伸缩杆通电状态下，推动所述气缸在所述横板上进行滑动，带动已经接触在覆膜表面上的所述网状滚动筒进行滚动，使覆膜与太阳能组件之间贴合，以实现自动覆膜。Preferably, the column is provided with a second electric telescopic rod, the left end of the second electric telescopic rod is fixed on the cylinder, and the top of the cylinder is slidably connected to the bottom of the horizontal plate. When the electric telescopic rod is energized, push the cylinder to slide on the horizontal plate, and drive the mesh rolling cylinder that has been in contact with the surface of the film to roll, so that the film and the solar module are bonded together, so that Realize automatic lamination.
优选的，所述夹持板的顶部设置有储料罐，用于储存糊状聚氯乙烯树脂液，且喷射到太阳能电池板的表面上，以方便对太阳能电池板进行快速覆膜。Preferably, the top of the clamping plate is provided with a storage tank for storing the paste polyvinyl chloride resin liquid, and spraying it onto the surface of the solar cell panel, so as to facilitate the rapid coating of the solar cell panel.
优选的，所述操作台的内部开设有通槽，所述通槽内部的两侧之间滑动连接有T形块，所述T形块的顶部设置有用于对覆膜进行裁切的尖刀，所述操作台的底部固定连接有U形板，所述U形板内部的两侧之间滑动连接有移动块，所述移动块的底部固定连接有T形磁铁片，所述T形磁铁片的外表面套设有挤压弹簧，所述挤压弹簧的底端设置于所述U形板内壁的底部，所述操作台的底部固定连接有支撑架，所述支撑架上设置有电磁铁。Preferably, the inside of the operating table is provided with a through groove, and a T-shaped block is slidably connected between the two sides of the inside of the through groove, and a sharp knife for cutting the coating is provided on the top of the T-shaped block. The bottom of the operating table is fixedly connected with a U-shaped plate, and a moving block is slidably connected between the two sides inside the U-shaped plate. The bottom of the moving block is fixedly connected with a T-shaped magnet piece, and the T-shaped magnet piece The outer surface of the outer surface is covered with an extruding spring, and the bottom end of the extruding spring is arranged on the bottom of the inner wall of the U-shaped plate. The bottom of the operating table is fixedly connected with a support frame, and the support frame is provided with an electromagnet. .
优选的，所述操作台顶部的左侧设置有触发开关，当所述网状滚动筒滚动接触到所述触发开关上时，此时覆膜已经完成，同时使电磁铁与T形磁铁片之间分离，在挤压弹簧的回弹下，推动所述尖刀进行向上运动，从而实现对覆膜的刺破。Preferably, a trigger switch is provided on the left side of the top of the console. When the mesh rolling cylinder rolls onto the trigger switch, the coating has been completed, and at the same time, the electromagnet and the T-shaped magnet sheet Under the rebound of the squeeze spring, push the sharp knife to move upwards, thereby realizing the piercing of the membrane.
优选的，所述横板底部的左侧固定连接有框架，所述框架内壁的两侧均开设有L形槽，两个所述L形槽相对的一侧之间转动连接有覆膜卷筒。Preferably, the left side of the bottom of the horizontal plate is fixedly connected with a frame, and both sides of the inner wall of the frame are provided with L-shaped grooves, and a film-coated reel is rotatably connected between the opposite sides of the two L-shaped grooves. .
优选的，所述框架的一侧开设有限位槽，所述限位槽内部的两侧之间滑动连接有位移块，所述位移块上转动连接有限位托辊，且限位托辊的外表面接触于所述覆膜卷筒的外表面，所述位移块的顶部设置有限位弹簧，所述限位弹簧的顶端设置于所述限位槽内壁的顶部。Preferably, a limit slot is opened on one side of the frame, and a displacement block is slidably connected between two sides inside the limit slot, and a limit idler roller is connected to the displacement block in rotation, and the outer limit idler roller The surface is in contact with the outer surface of the film-coated reel, and a limit spring is arranged on the top of the displacement block, and the top end of the limit spring is set on the top of the inner wall of the limit groove.
一种晶体硅太阳能电池组件制造的方法，包括所述的晶体硅太阳能电池组件制造加工设备，所述晶体硅太阳能电池组件制造的方法，包括如下步骤：A method for manufacturing crystalline silicon solar cell components, including the manufacturing and processing equipment for crystalline silicon solar cell components, and the method for manufacturing crystalline silicon solar cell components includes the following steps:
S1、首先，将电池组件放置到操作台上，使其处于两个导向托辊之间，并接触到夹持板上，后启动第一电动伸缩杆，使夹持板在进行向下运动时，使储料罐内的液体从喷头中释放出，且覆盖在电池组件表面，之后通过人工拉动覆膜，且贴合接触到夹持板的底部，在第一电动伸缩杆的继续运行下，使覆膜与电池组件之间进行贴合夹持；S1. First, place the battery assembly on the operating table so that it is between the two guide rollers and touch the clamping plate, and then start the first electric telescopic rod to make the clamping plate move downward , so that the liquid in the storage tank is released from the nozzle and covered on the surface of the battery assembly, and then the film is manually pulled and attached to the bottom of the clamping plate. Under the continuous operation of the first electric telescopic rod, Fit and clamp the film and battery components;
S2、接着启动第二电动伸缩杆，推动气缸在横板上进行向左滑动，拉出的覆膜进行挤压，启动气缸，推动网状滚动筒对覆膜进行接触挤压，并随着第二电动伸缩杆的启动，使覆膜完成覆盖在电池组件表面，并在网状滚动筒滚动时，使内部的加热环进行通电，对内部的空气进行加热，并从网孔中释放出，对覆膜进行滚动时的加热；S2. Then start the second electric telescopic rod, push the cylinder to slide to the left on the horizontal plate, squeeze the pulled out film, start the cylinder, push the mesh rolling cylinder to contact and squeeze the film, and follow the first 2. The start of the electric telescopic rod makes the film cover the surface of the battery module, and when the mesh rolling drum rolls, the inner heating ring is energized to heat the inner air and release it from the mesh. Heating when the film is rolled;
S3、同时，在气缸滑动的过程中，也带动定位板也随之移动，使导向托辊在电池组件的侧壁上滚动，并且在加热环加热产生的热量部分热量进入到输气管中，从喷气嘴中释放出，对电池组件的侧壁进行加热，使覆膜的边缘处能够与电池组件进行包覆贴合。S3. At the same time, during the sliding process of the cylinder, the positioning plate is also driven to move, so that the guide roller rolls on the side wall of the battery assembly, and part of the heat generated by the heating of the heating ring enters the air pipe, from Released from the air nozzle, the side wall of the battery assembly is heated, so that the edge of the film can be wrapped and bonded to the battery assembly.
与相关技术相比较，本发明提供的晶体硅太阳能电池组件制造加工设备具有如下有益效果：Compared with related technologies, the crystalline silicon solar cell module manufacturing and processing equipment provided by the present invention has the following beneficial effects:
本发明提供一种晶体硅太阳能电池组件制造加工设备，通过设置的气缸，能够自动推动网状滚动筒进行向下运动，并对覆盖在电池组件上的覆膜进行碾压，随着第二电动伸缩杆的启动，使网状滚动筒在覆膜上滚动，使覆膜能够自动覆盖，无需人工操作的麻烦；The invention provides a crystalline silicon solar cell component manufacturing and processing equipment, which can automatically push the mesh rolling cylinder to move downward through the set cylinder, and roll the film covering the cell component. The start of the telescopic rod makes the mesh rolling cylinder roll on the film, so that the film can be covered automatically, without the trouble of manual operation;
同时设置在网状滚动筒内的加热环，在网状滚动筒进行滚动的过程中，将产生的热量进行释放，实现对覆膜的加热，增加覆膜与电池组件之间的贴合度，同时，也带动喷气嘴进行移动，并对覆膜边缘处进行加热，提高与电池组件的贴合度。At the same time, the heating ring set in the mesh rolling drum releases the heat generated during the rolling process of the mesh rolling drum to heat the coating and increase the adhesion between the coating and the battery components. At the same time, it also drives the air nozzle to move, and heats the edge of the film to improve the fit with the battery component.
附图说明Description of drawings
图1为本发明提供的一种晶体硅太阳能电池组件制造加工设备及方法的结构示意图；Fig. 1 is a structural schematic diagram of a crystalline silicon solar cell module manufacturing and processing equipment and method provided by the present invention;
图2为图1所示网状滚动筒的侧视结构示意图；Fig. 2 is a side view structural schematic diagram of the mesh rolling cylinder shown in Fig. 1;
图3为图2所示网状滚动筒的侧视截面示意图；Fig. 3 is a side view cross-sectional schematic diagram of the mesh rolling drum shown in Fig. 2;
图4为图1所示定位板的侧视结构示意图；Fig. 4 is a side view structural schematic diagram of the positioning plate shown in Fig. 1;
图5为图1所示覆膜卷筒的背面结构示意图；Fig. 5 is a schematic diagram of the back structure of the film-coated reel shown in Fig. 1;
图6为图5所示框架的剖视示意图；Fig. 6 is a schematic cross-sectional view of the frame shown in Fig. 5;
图7为图1所示A处的局部放大示意图。FIG. 7 is a partially enlarged schematic diagram of the point A shown in FIG. 1 .
图中标号：1、操作台；2、立柱；3、第一电动伸缩杆；4、夹持板；5、横板；6、气缸；7、U形架；8、输气管；9、网状滚动筒；10、加热环；11、透气孔；12、定位板；13、连接管；14、喷气嘴；15、凹槽；16、导向托辊；17、第二电动伸缩杆；18、储料罐；19、通槽；20、T形块；21、尖刀；22、U形板；23、移动块；24、T形磁铁片；25、挤压弹簧；26、支撑架；27、电磁铁；28、触发开关；29、框架；30、L形槽；31、覆膜卷筒；32、限位槽；33、位移块；34、限位托辊；35、限位弹簧。Symbols in the figure: 1, operating table; 2, column; 3, first electric telescopic rod; 4, clamping plate; 5, horizontal plate; 6, cylinder; 7, U-shaped frame; 8, air pipe; 9, net 10. Heating ring; 11. Air vent; 12. Positioning plate; 13. Connecting pipe; 14. Air nozzle; 15. Groove; 16. Guide roller; 17. Second electric telescopic rod; Storage tank; 19, through groove; 20, T-shaped block; 21, sharp knife; 22, U-shaped plate; 23, moving block; 24, T-shaped magnet sheet; 25, extrusion spring; 26, support frame; 27, Electromagnet; 28, trigger switch; 29, frame; 30, L-shaped groove; 31, film-coated reel; 32, limit groove; 33, displacement block; 34, limit roller; 35, limit spring.
具体实施方式Detailed ways
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
请结合参阅图1-图7。晶体硅太阳能电池组件制造加工设备，包括：Please refer to Figure 1-Figure 7 in conjunction. Crystalline silicon solar cell module manufacturing and processing equipment, including:
操作台1；console 1;
立柱2，所述立柱2固定于所述操作台1顶部的右侧，且立柱2的左侧设置有第一电动伸缩杆3，所述第一电动伸缩杆3的底端设置有用于对覆膜进行固定的夹持板4，且夹持板调节挤压在覆膜表面，以实现覆膜与太阳能电池组件之间的贴合固定；Column 2, the column 2 is fixed on the right side of the top of the console 1, and the left side of the column 2 is provided with a first electric
调节机构36，所述调节机构36设置于所述第一电动伸缩杆3上，且调节机构36包括横板5，所述横板5固定于所述第一电动伸缩杆3的左侧，且横板5的底部滑动连接有气缸6，所述气缸6的伸缩端设置有U形架7，所述U形架7内部的两侧之间设置有输气管8，所述输气管8的外表面转动连接有网状滚动筒9，所述网状滚动筒9的内部设置有加热环10，用于对所述网状滚动筒9内部的空气进行加热，之后再释放出，对滚动接触的覆膜进行加热变软，增加覆膜与太阳能电池组件之间的贴合度；An
操作台1平行于底面接触放置；The operating platform 1 is placed in contact with the bottom surface;
第一电动伸缩杆3与外部的电源以及控制开关进行连接，且设置的第一电动伸缩杆3，能够驱动夹持板4进行向下运动，将覆盖在电池组件表面的覆膜进行固定的同时，使夹持板4上的储料罐18中的糊状聚氯乙烯树脂液进行喷出，且覆盖于太阳能电池板的表面上，以方便对太阳能电池板与覆膜之间的快速覆膜；The first electric
且夹持板4的设置，使覆盖在电池表面的覆膜与电池边缘处进行重合，之后进行固定；And the clamping plate 4 is set so that the film covering the surface of the battery overlaps with the edge of the battery, and then fixed;
气缸6与外部的电源以及控制开关进行连接，且气缸6的设置，能够将网状滚动筒9进行调节，使其对覆膜进行挤压，将覆膜平整的铺在电池组件的表面；The
加热环10与外部的电源以及控制开关进行，将网状滚动筒9内的空气进行加热，之后进行释放出，对覆膜进行加热，增加与电池组件的贴合度，同时，部分热量通过连接管的输送，从喷气嘴14中释放喷出，对覆膜的边缘进行加热，增加与电池组件的贴合度。The
所述输气管8的外表面均开设有透气孔11，所述气缸6的正面固定连接有定位板12，所述输气管8的一端依次贯穿所述U形架7和定位板12并延伸至所述定位板12的外部，所述输气管8延伸至所述定位板12的一侧连通有连接管13，所述连接管13的底端连通有喷气嘴14，所述喷气嘴14设置于所述定位板12上；The outer surface of the
喷气嘴14的设置，能够对覆膜的边缘处进行加热，提高与电池组件的贴合度；The setting of the
透气孔11的开设，使加热环产生的热量，流入到输气管8中，之后在连接管13的输送下，能够从喷气嘴14中喷出。The opening of the vent holes 11 allows the heat generated by the heating ring to flow into the
所述定位板12的一侧开设有凹槽15，所述凹槽15内壁的两侧之间转动连接有导向托辊16；One side of the
设置的导向托辊16，能够对放置的电池组件进行导向调整，从而使拉动出的覆膜能够覆盖在电池组件的表面，避免出现覆膜与电池组件的位置发生偏移，从而影响贴合的精准度。The set guide
所述立柱2上设置有第二电动伸缩杆17，所述第二电动伸缩杆17的左端固定于所述气缸6上，且气缸6的顶部滑动连接于所述横板5的底部，在所述第二电动伸缩杆17通电状态下，推动所述气缸6在所述横板5上进行滑动，带动已经接触在覆膜表面上的所述网状滚动筒9进行滚动，使覆膜与太阳能组件之间贴合，以实现自动覆膜；The column 2 is provided with a second electric
第二电动伸缩杆17与外部的电源以及控制开关进行连接；The second electric
设置的第二电动伸缩杆17，使网状滚动筒9能够在覆膜表面进行滚动，从而增加覆膜与电池组件的贴合度，且无需人工覆膜的麻烦，可以自动进行操作；The second electric
当网状滚动筒9滚动接触到触发开关28时，此时覆膜处于绷紧的状态，便于尖刀对覆膜进行裁断。When the
所述夹持板4的顶部设置有储料罐18，用于储存糊状聚氯乙烯树脂液，且喷射到太阳能电池板的表面上，以方便对太阳能电池板进行快速覆膜。The top of the clamping plate 4 is provided with a
所述操作台1的内部开设有通槽19，所述通槽19内部的两侧之间滑动连接有T形块20，所述T形块20的顶部设置有用于对覆膜进行裁切的尖刀21，所述操作台1的底部固定连接有U形板22，所述U形板22内部的两侧之间滑动连接有移动块23，所述移动块23的底部固定连接有T形磁铁片24，所述T形磁铁片24的外表面套设有挤压弹簧25，所述挤压弹簧25的底端设置于所述U形板22内壁的底部，所述操作台1的底部固定连接有支撑架26，所述支撑架26上设置有电磁铁27；The inside of the operating table 1 is provided with a through
尖刀21的设置，用于对绷紧的覆膜进行刺穿，使整块的覆膜覆盖在电池组件表面；The setting of the
T形磁铁块24的设置，当电磁铁27在通电情况下，能够与T形磁铁块24之间进行磁性吸附，使尖刀21收纳进入到通槽19中；The setting of the T-shaped
当T形磁铁块24断电时，此时与电磁铁27之间不再进行吸附，并在挤压弹簧25的回弹下，推动尖刀21向上运动，从而刺破覆膜；When the T-shaped
电磁铁27与外部的电源进行连接。The
所述操作台1顶部的左侧设置有触发开关28，当所述网状滚动筒9滚动接触到所述触发开关28上时，此时覆膜已经完成，同时使电磁铁27与T形磁铁片24之间分离，在挤压弹簧25的回弹下，推动所述尖刀21进行向上运动，从而实现对覆膜的刺破；The left side of the top of the console 1 is provided with a
触发开关28与电磁铁27进行连接，且触发开关28的设置，当网状滚动筒9滚动至电池组件的最左侧时，此时，覆盖在电池组件表面上的覆膜处于绷紧的状态，使网状滚动筒9触发到触发开关28上，使电磁铁27进行断电，在挤压弹簧25的回弹下，带动尖刀刺破覆膜。The
所述横板5底部的左侧固定连接有框架29，所述框架29内壁的两侧均开设有L形槽30，两个所述L形槽30相对的一侧之间转动连接有覆膜卷筒31；The left side of the bottom of the
覆膜卷筒上缠绕有覆膜，其中，在进行拉动覆膜时，带动覆膜卷筒进行转动，为避免其发生自转，通过设置的限位托辊，用于对覆膜卷筒进行限位，避免多余覆膜的散落；The film is wound on the film-coated reel, and when the film is pulled, the film-coated reel is driven to rotate. position, to avoid the scattering of excess film;
开设的L形槽30，在拉动覆膜卷筒31时，使其受到向右的拉力，不会从L形槽30内滑出。The L-shaped
所述框架29的一侧开设有限位槽32，所述限位槽32内部的两侧之间滑动连接有位移块33，所述位移块33上转动连接有限位托辊34，且限位托辊34的外表面接触于所述覆膜卷筒31的外表面，所述位移块33的顶部设置有限位弹簧35，所述限位弹簧35的顶端设置于所述限位槽32内壁的顶部；One side of the
限位托辊34的外表面接触于覆膜卷筒31的外表面，实现对覆膜卷筒31的限位；The outer surface of the
限位弹簧35的设置，在进行回弹的过程中，推动位移块33进行滑动，从而带动限位托辊34与覆膜卷筒31之间进行接触挤压，当在拉动覆膜时，拉多少就会出来多长的覆膜，不会出现多余的覆膜，避免造成污染。The setting of the
一种晶体硅太阳能电池组件制造的方法，包括所述的晶体硅太阳能电池组件制造加工设备，所述晶体硅太阳能电池组件制造的方法，包括如下步骤：A method for manufacturing crystalline silicon solar cell components, including the manufacturing and processing equipment for crystalline silicon solar cell components, and the method for manufacturing crystalline silicon solar cell components includes the following steps:
S1、首先，将电池组件放置到操作台1上，使其处于两个导向托辊16之间，并接触到夹持板4上，后启动第一电动伸缩杆3，使夹持板4在进行向下运动时，使储料罐18内的液体从喷头中释放出，且覆盖在电池组件表面，之后通过人工拉动覆膜，且贴合接触到夹持板4的底部，在第一电动伸缩杆3的继续运行下，使覆膜与电池组件之间进行贴合夹持；S1. First, place the battery assembly on the console 1 so that it is between the two
S2、接着启动第二电动伸缩杆17，推动气缸6在横板5上进行向左滑动，拉出的覆膜进行挤压，启动气缸6，推动网状滚动筒9对覆膜进行接触挤压，并随着第二电动伸缩杆17的启动，使覆膜完成覆盖在电池组件表面，并在网状滚动筒9滚动时，使内部的加热环10进行通电，对内部的空气进行加热，并从网孔中释放出，对覆膜进行滚动时的加热；S2, then start the second electric
S3、同时，在气缸6滑动的过程中，也带动定位板12也随之移动，使导向托辊16在电池组件的侧壁上滚动，并且在加热环10加热产生的热量部分热量进入到输气管8中，从喷气嘴14中释放出，对电池组件的侧壁进行加热，使覆膜的边缘处能够与电池组件进行包覆贴合。S3. At the same time, during the sliding process of the
本发明提供的晶体硅太阳能电池组件制造加工设备及方法的工作原理如下：The working principle of the crystalline silicon solar cell assembly manufacturing and processing equipment and method provided by the present invention is as follows:
首先，将电池组件放置到操作台1上，使其处于两个导向托辊16之间，并接触到夹持板4上，之后启动第一电动伸缩杆3，使夹持板4在进行向下运动时，储料罐18内的液体从喷头中释放出，且覆盖在电池组件表面，之后通过人工拉动覆膜，且贴合接触到夹持板4的底部，在第一电动伸缩杆3的继续运行下，使覆膜与电池组件之间进行贴合夹持；First, place the battery assembly on the console 1 so that it is between the two
接着启动第二电动伸缩杆17，推动气缸6在横板5上进行向左滑动，从而将拉出的覆膜进行挤压，同时，启动气缸6，推动网状滚动筒9对覆膜进行接触挤压，使其与电池组件之间进行贴合，并随着第二电动伸缩杆17的启动，使覆膜完成覆盖在电池组件表面，并在网状滚动筒9滚动时，使内部的加热环10进行通电，对内部的空气进行加热，并从网孔中释放出，对覆膜进行滚动时的加热，从而提高贴合的效果；Then start the second electric
同时，在气缸6滑动的过程中，也带动定位板12也随之移动，使导向托辊16在电池组件的侧壁上滚动，而且，在加热环10加热产生热量的过程中，使部分热量进入到输气管8中，并通过连接管13的输送，使热量从喷气嘴14中释放出，对电池组件的侧壁进行加热，使覆膜的边缘处能够与电池组件进行包覆贴合。At the same time, during the sliding process of the
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其它相关的技术领域，均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process conversion made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.
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