CN114554156A - An IoT-based factory production safety management platform - Google Patents
An IoT-based factory production safety management platformDownload PDFInfo
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Abstract
Description
Translated fromChinese技术领域technical field
本发明涉及安全管理技术领域，具体涉及一种基于物联网的工厂化生产安全管理平台。The invention relates to the technical field of safety management, in particular to a factory production safety management platform based on the Internet of Things.
背景技术Background technique
工厂安全监管系统建立能够帮助工厂安全生产，对工厂内的危险源进行监控，以减少安全事故的发生。然而目前，传统的工厂缺乏安全监管系统，安全员工作不到位，管理效率低；同时安全生产方面的专业人才分布在不同区域，很难及时有效地解决工厂内发生的安全问题，导致工厂内出现安全事故的频率增加。The establishment of a factory safety supervision system can help the factory to produce safely and monitor the hazards in the factory to reduce the occurrence of safety accidents. However, at present, the traditional factory lacks a safety supervision system, the safety staff are not in place, and the management efficiency is low; at the same time, the professionals in safety production are distributed in different regions, so it is difficult to solve the safety problems in the factory in a timely and effective manner, resulting in the occurrence of accidents in the factory. The frequency of security incidents has increased.
因此，急需对一种基于物联网的工厂化生产安全管理平台解决上述问题。Therefore, there is an urgent need for an IoT-based factory production safety management platform to solve the above problems.
发明内容SUMMARY OF THE INVENTION
有鉴于此，本发明提供一种基于物联网的工厂化生产安全管理平台，以解决上述技术问题。In view of this, the present invention provides an IoT-based factory production safety management platform to solve the above technical problems.
为实现上述目的，本发明提供如下技术方案：To achieve the above object, the present invention provides the following technical solutions:
一种基于物联网的工厂化生产安全管理平台，包括基于物联网的工厂化生产安全管理系统，其特征在于，所述基于物联网的工厂化生产安全管理系统包括智能监管单元、应急救援单元、数据分析单元和安全生产数据存储单元；An IoT-based factory production safety management platform, comprising an IoT-based factory production safety management system, characterized in that the IoT-based factory production safety management system includes an intelligent supervision unit, an emergency rescue unit, a Data analysis unit and safety production data storage unit;
所述智能监管单元用于监管工厂内的原料存储和生产过程，并将结果发送至所述数据分析单元；The intelligent supervision unit is used to supervise the raw material storage and production process in the factory, and send the results to the data analysis unit;
所述安全生产数据存储单元电性连接所述数据分析单元，所述安全数据存储单元用于存储工厂内安全阈值信息；The safety production data storage unit is electrically connected to the data analysis unit, and the safety data storage unit is used to store safety threshold information in the factory;
所述应急救援单元电性连接所述数据分析单元，所述应急救援单元用于接收工厂内的救援指令，并进行远程指导；The emergency rescue unit is electrically connected to the data analysis unit, and the emergency rescue unit is used for receiving rescue instructions in the factory and performing remote guidance;
所述数据分析单元用于对所述智能监管单元的数据行分析统计，获得分析结果，所述分析统计结果包括分析工厂安全指数、累计安全事故数量；The data analysis unit is used to analyze and count the data lines of the intelligent supervision unit, and obtain analysis results, where the analysis and statistics results include analyzing the factory safety index and accumulating the number of safety accidents;
所述输出单元电性连接所述所述数据分析单元，所述输出单元用于实时显示工厂内安全情况。The output unit is electrically connected to the data analysis unit, and the output unit is used to display the safety situation in the factory in real time.
进一步地，所述智能监管单元包括环境监测模块、摄像监控模块和定位模块，所述环境监测模块、所述摄像监控模块和所述定位模块均与所述数据分析单元电性连接，所述环境监测模块用于获取工厂内实时环境中危险源的数据，并将数据发送至所述数据分析单元；所述摄像监控模块用于对内工厂内设备进行工作时的过程进行摄录，并将摄录的视频发送至所述数据分析单元；所述定位模块用于获取所述环境监测模块和所述摄像监控模块的实时物理位置，并将位置信息发送至所述数据分析单元。Further, the intelligent supervision unit includes an environment monitoring module, a camera monitoring module and a positioning module, and the environment monitoring module, the camera monitoring module and the positioning module are all electrically connected to the data analysis unit, and the environment The monitoring module is used to obtain the data of the danger source in the real-time environment in the factory, and send the data to the data analysis unit; the camera monitoring module is used to record the process of the equipment in the factory when it is working, and record the camera. The recorded video is sent to the data analysis unit; the positioning module is configured to acquire the real-time physical positions of the environment monitoring module and the camera monitoring module, and send the position information to the data analysis unit.
更进一步地，所述环境监测模块包括粉尘检测模块、温度检测模块、湿度检测模块、气体检测模块和生物检测模块，所述粉尘检测模块通过粉尘传感器实时检测工厂内是否存在灰尘或花粉，所述温度检测模块通过温度传感器实时检测工厂内环境以及设备运行的温度情况，所述湿度检测模块通过湿度传感器实时检测工厂内环境以及设备运行的湿度情况，所述气体检测模块通过气体传感器实时检测工厂内是否存在有毒气体，所述生物检测模块通过生物传感器实时检测工厂内是否存在病毒和细菌；所述摄像监控模块通过网络摄像机实时摄录工厂内的生产过程；所述定位模块通过GPS定位器实时获取所述监测模块和所述摄像监控模块的物理位置。Further, the environmental monitoring module includes a dust detection module, a temperature detection module, a humidity detection module, a gas detection module and a biological detection module, and the dust detection module detects whether there is dust or pollen in the factory in real time through a dust sensor, and the The temperature detection module detects the temperature conditions of the environment in the factory and the operation of the equipment in real time through the temperature sensor, the humidity detection module detects the humidity conditions of the environment in the factory and the operation of the equipment in real time through the humidity sensor, and the gas detection module detects the humidity situation in the factory in real time through the gas sensor Whether there is toxic gas, the biological detection module detects whether there are viruses and bacteria in the factory in real time through the biological sensor; the camera monitoring module records the production process in the factory in real time through the network camera; the positioning module obtains real-time acquisition through the GPS locator The physical location of the monitoring module and the camera monitoring module.
更进一步地，所述智能监管单元还包括报警模块，所述报警模块用于根据所述环境监测模块、所述摄像监控模块和所述数据分析单元的分析结果，向预设的工作人员终端发送报警信息。Further, the intelligent supervision unit further includes an alarm module, and the alarm module is configured to send the alarm to a preset staff terminal according to the analysis results of the environment monitoring module, the camera monitoring module and the data analysis unit. Alarm information.
更进一步地，所述智能监管单元还包括语音播报模块，所述语音播报模块用于根据所述数据分析单元的分析结果对工厂进行相应的语音提醒。Further, the intelligent supervision unit further includes a voice broadcast module, and the voice broadcast module is used to give a corresponding voice reminder to the factory according to the analysis result of the data analysis unit.
进一步地，所述数据分析单元包括数据匹配模块、数据等级判断模块、数据统计模块，所述数据匹配模块用于将所述数据存储单元所存储的安全阈值数据进行匹配；所述数据匹配模块与所述数据等级判断模块相连接，所述数据等级判断模块用于根据所述数据匹配模块的匹配结果，对所述数据存储单元的数据的相似度进行判断，获得分析结果；所述数据等级判断模块与所述数据统计模块相连接，所述数据统计模块用于对所述数据判断模块的分析结果进行统计。Further, the data analysis unit includes a data matching module, a data level judgment module, and a data statistics module, and the data matching module is used to match the safety threshold data stored in the data storage unit; the data matching module and The data level judgment module is connected, and the data level judgment module is used for judging the similarity of the data of the data storage unit according to the matching result of the data matching module to obtain an analysis result; the data level judgment The module is connected with the data statistics module, and the data statistics module is used to perform statistics on the analysis results of the data judgment module.
进一步地，所述安全生产数据存储单元包括数据存储模块、数据备份模块、数据读取模块和安全认证模块，所述数据存储模块用于对安全生产数据进行存储，所述数据备份模块用于按照数据备份配置信息，对安全阈值的数据进行备份；所述数据读取模块用于根据读取请求，获取所有数据存储及数据比分的地址；所述安全认证模块用于利用密钥认证和账户等保证存储数据安全。Further, the safety production data storage unit includes a data storage module, a data backup module, a data reading module and a safety authentication module, the data storage module is used for storing safety production data, and the data backup module is used for Data backup configuration information, back up the data of the security threshold; the data reading module is used to obtain the addresses of all data storage and data scores according to the read request; the security authentication module is used to use key authentication and account etc. Ensure the security of stored data.
进一步地，所述输出单元包括显示模块，所述显示模块用于根据所述数据分析单元指令显示事故位置、事故种类、安全指数以及累计事故文字信息。Further, the output unit includes a display module, and the display module is configured to display accident location, accident type, safety index and accumulated accident text information according to the instruction of the data analysis unit.
进一步地，所述应急救援单元包括在线专家库、专家方案库、应急方案生成模块、语音指挥模块和视频指挥模块，所述在线专家库用于专家对工厂进行在线指导，所述专家方案库用于预先存储专家的应急方案；所述应急方案生成模块与所述专家方案库相连接，所述应急方案生模块用于根据所述数据分析单元的输出的结果匹配所述专家方案库中存储的应急方案，并输出应急方案；所述语音指挥模块分别与所述在线专家库和所述应急方案生成库相连接，所述语音指挥模块用于根据所述在线专家库按的专家和所述应急方案生成模块生成的应急方案对工厂内的工人进行语音指挥；所述视频指挥模块分别与所述在线专家库和所述应急方案生成模块相连接，所述视频指挥模块用于根据所述在线专家库按的专家和所述应急方案生成模块生成的应急方案对工厂内的工人进行视频指挥。Further, the emergency rescue unit includes an online expert database, an expert solution database, an emergency solution generation module, a voice command module and a video command module. The online expert database is used for experts to guide the factory online, and the expert solution database is used for The emergency plan generation module is connected to the expert plan library, and the emergency plan generation module is configured to match the expert plan database stored in the expert plan library according to the output result of the data analysis unit. emergency plan, and output the emergency plan; the voice command module is respectively connected with the online expert database and the emergency plan generation database, and the voice command module is used for pressing the experts according to the online expert database and the emergency plan The emergency plan generated by the plan generation module conducts voice command for the workers in the factory; the video command module is respectively connected with the online expert database and the emergency plan generation module, and the video command module is used for according to the online experts The experts in the library and the emergency plan generated by the emergency plan generation module conduct video command to the workers in the factory.
更进一步地，该基于物联网的工厂化生产安全管理平台，还包括还包括人工巡检单元，所述人工巡检模块通过工作人员对工厂内的异常进行巡检，并上传至所述数据分析单元，所述人工巡检单元与所述数据分析单元相连接。Further, the IoT-based factory production safety management platform also includes a manual inspection unit, and the manual inspection module inspects the abnormality in the factory through the staff and uploads it to the data analysis. The manual inspection unit is connected with the data analysis unit.
从上述的技术方案可以看出，本发明的优点是：As can be seen from the above technical solutions, the advantages of the present invention are:
本发明通过智能监管单元能够实现对工厂内设备及环境进行自动监测，数据分析单元对监测的数据进行分析，超过生产安全存储单元的预设阈值时，将指令发送至智能监管单元，实现自动报警；通过应急救援单元对发生事故进行专业地远程指导，提高管理效率，降低安全事故的发生。The present invention can realize automatic monitoring of the equipment and environment in the factory through the intelligent supervision unit, and the data analysis unit analyzes the monitored data, and when the preset threshold value of the production safety storage unit exceeds the preset threshold value of the production safety storage unit, an instruction is sent to the intelligent supervision unit to realize automatic alarm. ;Professional remote guidance for accidents through the emergency rescue unit, improve management efficiency and reduce the occurrence of safety accidents.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本发明的进一步理解，本发明的示意性实施例及其说明用于解释本发明，并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
图1为本发明的一种基于物联网的工厂化生产安全管理平台的组成结构示意图。FIG. 1 is a schematic diagram of the composition and structure of a factory production safety management platform based on the Internet of Things according to the present invention.
图2为本发明的智能监管单元的组成结构示意图。FIG. 2 is a schematic diagram of the composition and structure of the intelligent supervision unit of the present invention.
图3为本发明的环境监测模块的组成结构示意图。FIG. 3 is a schematic diagram of the composition structure of the environmental monitoring module of the present invention.
图4为本发明的生产安全存储单元的组成结构示意图。FIG. 4 is a schematic diagram of the composition and structure of the production safety storage unit of the present invention.
图5为本发明的应急救援单元的组成结构示意图。FIG. 5 is a schematic diagram of the composition structure of the emergency rescue unit of the present invention.
图6为本发明的一种基于物联网的工厂化生产安全管理平台的另一组成结构示意图。FIG. 6 is another structural schematic diagram of a factory production safety management platform based on the Internet of Things of the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白，下面结合实施方式和附图，对本发明做进一步详细说明。在此，本发明的示意性实施方式及其说明用于解释本发明，但并不作为对本发明的限定。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments and accompanying drawings. Here, the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, but not to limit the present invention.
图1示出了一种基于物联网的工厂化生产安全管理平台的组成结构示意图。Figure 1 shows a schematic diagram of the composition and structure of an IoT-based factory production safety management platform.
根据图1所示的一种基于物联网的工厂化生产安全管理平台，该基于物联网的工厂化生产安全管理平台包括基于物联网的工厂化生产安全管理系统，基于物联网的工厂化生产安全管理系统包括智能监管单元、应急救援单元、生产安全数据存储单元、数据分析单元和输出单元。According to an IoT-based factory production safety management platform shown in Figure 1, the IoT-based factory production safety management platform includes an IoT-based factory production safety management system, and an IoT-based factory production safety management system. The management system includes an intelligent supervision unit, an emergency rescue unit, a production safety data storage unit, a data analysis unit and an output unit.
上述方案的工作原理为：所述智能监管单元对工厂内的环境数据和工厂内设备的工作过程进行监管，所述数据分析单元对所述智能监管单元获取的数据进行分析，获得分析结果并将结果分析结果发送至所述输出单元，所述输出单元将分析结果予以输出；同时应急救援单元对工厂内的工作人员进行远程救援指导。The working principle of the above scheme is as follows: the intelligent supervision unit supervises the environmental data in the factory and the working process of the equipment in the factory, and the data analysis unit analyzes the data obtained by the intelligent supervision unit, obtains the analysis result and analyzes it. Results The analysis result is sent to the output unit, and the output unit outputs the analysis result; at the same time, the emergency rescue unit provides remote rescue guidance to the staff in the factory.
下面结合附图对各个单元进行详细说明。Each unit will be described in detail below with reference to the accompanying drawings.
图2-图3示出了智能监管单元的组成结构示意图和环境监测模块的组成结构示意图。Figures 2-3 show a schematic diagram of the composition of the intelligent supervision unit and a schematic diagram of the composition of the environmental monitoring module.
根据图2示出的智能监管单元，所述智能监管单元用于监管工厂内的原料存储和生产过程，并将结果发送至所述数据分析单元。所述智能监管单元包括环境监测模块、摄像监控模块和定位模块，所述环境监测模块、所述摄像监控模块和所述定位模块均与所述数据分析单元电性连接。According to the intelligent supervision unit shown in FIG. 2 , the intelligent supervision unit is used to supervise the raw material storage and production process in the factory, and send the results to the data analysis unit. The intelligent supervision unit includes an environment monitoring module, a camera monitoring module and a positioning module, and the environment monitoring module, the camera monitoring module and the positioning module are all electrically connected to the data analysis unit.
图3示出了环境监测模块的组成结构示意图。FIG. 3 shows a schematic diagram of the composition structure of the environmental monitoring module.
根据图3示出的环境监测模块，所述环境监测模块用于获取工厂内实时环境中危险源的数据，并将数据发送至所述数据分析单元。所述环境监测模块包括粉尘检测模块、温度检测模块、湿度检测模块、气体检测模块和生物检测模块，所述粉尘检测模块通过粉尘传感器实时检测工厂内是否存在灰尘或花粉，所述温度检测模块通过温度传感器实时检测工厂内环境以及设备运行的温度情况，所述湿度检测模块通过湿度传感器实时检测工厂内环境以及设备运行的湿度情况，所述气体检测模块通过气体传感器实时检测工厂内是否存在有毒气体，所述生物检测模块通过生物传感器实时检测工厂内是否存在病毒和细菌。According to the environment monitoring module shown in FIG. 3 , the environment monitoring module is used to acquire data of the danger source in the real-time environment in the factory, and send the data to the data analysis unit. The environmental monitoring module includes a dust detection module, a temperature detection module, a humidity detection module, a gas detection module and a biological detection module. The dust detection module detects in real time whether there is dust or pollen in the factory through a dust sensor, and the temperature detection module passes the dust sensor. The temperature sensor detects the environment in the factory and the temperature of the operation of the equipment in real time, the humidity detection module detects the environment in the factory and the humidity of the operation of the equipment in real time through the humidity sensor, and the gas detection module detects the presence of toxic gas in the factory through the gas sensor in real time. , the biological detection module detects the presence of viruses and bacteria in the factory in real time through biological sensors.
具体地，温度传感器包括高温传感器和低温传感器，通过高温传感器和低温传感器检测工厂内环境以及设备运行状态的温度信息。通过粉尘传感器、温度传感器、湿度传感器、气体检测传感器和生物传感器实时检测工厂内的危险源，确保工厂生产安全。Specifically, the temperature sensor includes a high temperature sensor and a low temperature sensor, and the high temperature sensor and the low temperature sensor are used to detect the temperature information of the environment in the factory and the operating state of the equipment. Real-time detection of hazardous sources in the factory through dust sensors, temperature sensors, humidity sensors, gas detection sensors and biological sensors to ensure factory production safety.
所述摄像监控模块用于对内工厂内设备进行工作时的过程进行摄录，还对工厂内的环境进行摄录，并将摄录的视频发送至所述数据分析单元。所述摄像监控模块所述摄像监控模块通过网络摄像机实时摄录工厂内的生产过程。The camera monitoring module is used to record the working process of the equipment in the factory, and also record the environment in the factory, and send the recorded video to the data analysis unit. The camera monitoring module The camera monitoring module records the production process in the factory in real time through a network camera.
具体地，可在工厂内设置多个网络摄像机，能够更清楚更直观的摄录工厂内设备运行状态以及环境数据监控。利用物联网技术对工厂内设备运行状态以及环境数据监控有效监管，避免出现安全隐患。Specifically, multiple network cameras can be set up in the factory, which can more clearly and intuitively record the running status of equipment in the factory and monitor environmental data. Use the Internet of Things technology to effectively supervise the operation status of equipment and environmental data in the factory to avoid potential safety hazards.
所述定位模块用于获取所述环境监测模块和所述摄像监控模块的实时物理位置，并将位置信息发送至所述数据分析单元。所述定位模块通过GPS定位器获取所述环境监测模块和所述摄像监控模块的物理位置。The positioning module is used for acquiring the real-time physical positions of the environment monitoring module and the camera monitoring module, and sending the position information to the data analysis unit. The positioning module obtains the physical positions of the environment monitoring module and the camera monitoring module through a GPS locator.
具体地，当数据分析单元分析的超过安全阈值时，触发定位模块，定位模块将该出现异常的模块的位置发送至数据分析单元。Specifically, when the data analyzed by the data analysis unit exceeds the safety threshold, the positioning module is triggered, and the positioning module sends the position of the abnormal module to the data analysis unit.
该智能监管单元，除上述单元外，还包括报警模块和语音播报模块，所述语音播报模块和所述报警模块均与所述数据分析单元相连接。In addition to the above-mentioned units, the intelligent supervision unit also includes an alarm module and a voice broadcast module, and the voice broadcast module and the alarm module are both connected to the data analysis unit.
所述报警模块，根据所述环境监测模块、所述摄像监控模块和所述数据分析单元的分析结果，向预设的工作人员终端和所述报警模块发送报警信息。The alarm module sends alarm information to a preset staff terminal and the alarm module according to the analysis results of the environment monitoring module, the camera monitoring module and the data analysis unit.
所述报警模块包括声光报警器，通过声光报警可向工厂内工作人员报警。The alarm module includes an acousto-optic alarm, which can alert the staff in the factory through the acousto-optic alarm.
具体地，所述声光报警器通过发出不同的报警声音以及对应颜色的光，来提示不同的报警级别。报警级别例如可以为1级、2级、3级等，报警级别越高，说明该工厂内的发生事故的级别越高。Specifically, the acousto-optic alarm can prompt different alarm levels by emitting different alarm sounds and lights of corresponding colors. The alarm level can be, for example, level 1, level 2, level 3, etc. The higher the alarm level, the higher the level of the accident in the factory.
所述语音播报模块用于根据所述数据分析单元的分析结果对工厂进行相应的语音提醒。The voice broadcast module is used to give corresponding voice reminders to the factory according to the analysis result of the data analysis unit.
具体地，语音播报模块包括语音芯片、功率放大器和扬声器，所述语音芯片、所述功率放大器和所述扬声器顺序电性连接。借助语音播报模块，可以进行语音提醒，便于实时播报工厂内监管数据情况。Specifically, the voice broadcast module includes a voice chip, a power amplifier and a speaker, and the voice chip, the power amplifier and the speaker are electrically connected in sequence. With the help of the voice broadcast module, voice reminders can be made, which is convenient for real-time broadcast of the supervision data in the factory.
所述数据分析单元用于对所述智能监管单元的数据行分析统计，获得分析结果，所述分析统计结果包括分析工厂安全指数、累计安全事故数量。所述数据分析单元包括数据匹配模块、数据等级判断模块、数据统计模块，所述数据匹配模块用于将所述数据存储单元所存储的安全阈值数据的种类进行匹配。The data analysis unit is configured to analyze statistics on the data lines of the intelligent supervision unit to obtain analysis results, where the analysis and statistics results include analyzing the factory safety index and accumulating the number of safety accidents. The data analysis unit includes a data matching module, a data level judgment module, and a data statistics module, and the data matching module is used to match the types of the safety threshold data stored in the data storage unit.
所述安全阈值数据的种类包括环境监测数据种类和摄像监控的处理类型。The types of the safety threshold data include types of environmental monitoring data and processing types of camera monitoring.
所述数据匹配模块与所述数据等级判断模块相连接，所述数据等级判断模块用于根据所述数据匹配模块的匹配结果，对所述数据存储单元的数据的相似度进行判断，获得分析结果。The data matching module is connected with the data level judgment module, and the data level judgment module is used to judge the similarity of the data of the data storage unit according to the matching result of the data matching module, and obtain the analysis result .
所述数据等级判断模块进一步根据匹配结果，对所匹配的同一种类的数据进行相似度比较，得到分析结果，具体的判断标准例如可以是环境监测单元对工厂内环境进行监测，是否达到预设安全阈值，或者对工厂内设备运行状态进行监控易，运行状态是否异常。The data level judging module further compares the matched data of the same type for similarity according to the matching result, and obtains the analysis result. The specific judging standard may be, for example, whether the environment monitoring unit monitors the environment in the factory and whether the preset safety is reached. Threshold value, or monitor the running status of equipment in the factory, whether the running status is abnormal.
所述数据等级判断模块与所述数据统计模块相连接，所述数据统计模块用于对所述数据判断模块的分析结果进行统计。The data level judgment module is connected with the data statistics module, and the data statistics module is used to perform statistics on the analysis results of the data judgment module.
所述数据统计模块进一步跟进等级判断结果，对同一等级的数据进行排序，生成排序列表，获得最终事故等级。The data statistics module further follows up the grade judgment result, sorts the data of the same grade, generates a sorted list, and obtains the final accident grade.
通过数据分析单元对智能监管单元的数据进行匹配、数据等级判断以及统计，能够获得准确的事故数量，精确监管智能管理单元，实现工厂化的数据化管理。Through the data analysis unit, the data of the intelligent supervision unit is matched, the data level is judged and the statistics are carried out, the accurate number of accidents can be obtained, the intelligent management unit can be accurately monitored, and the factory-like data management can be realized.
图4示出了安全生产数据存储单元的组成结构示意图。FIG. 4 shows a schematic diagram of the composition and structure of the safety production data storage unit.
根据图4示出了安全生产数据存储单元，所述安全生产数据存储单元与所述数据分析单元相连接，所述安全生产数据存储单元用于存储工厂内预设安全阈值。According to FIG. 4 , a safety production data storage unit is shown, the safety production data storage unit is connected with the data analysis unit, and the safety production data storage unit is used for storing preset safety thresholds in the factory.
所述安全生产数据存储单元包括数据存储模块、数据备份模块、数据读取模块和安全认证模块。The safe production data storage unit includes a data storage module, a data backup module, a data reading module and a safety authentication module.
所述数据存储模块用于接受数据写请求，将安全生产数据进行存储。The data storage module is used for accepting data writing requests and storing safety production data.
所述数据备份模块用于按照数据备份配置信息，对安全阈值的数据进行备份，保证数据的完整性。The data backup module is used for backing up the data of the safety threshold according to the data backup configuration information to ensure the integrity of the data.
所述数据读取模块用于根据读取请求，获取所有数据存储及数据比分的地址，实现准确、高效地加载数据。The data reading module is used to obtain the addresses of all data storage and data scores according to the reading request, so as to realize accurate and efficient data loading.
所述安全认证模块用于利用密钥认证和账户等保证存储数据安全。The security authentication module is used to ensure the security of stored data by using key authentication and accounts.
图5示出了应急救援单元的组成结构示意图。Figure 5 shows a schematic diagram of the composition of the emergency rescue unit.
根据图5示出的应急救援单元，所述应急救援单元用于接收工厂内的救援指令，并进行远程指导。According to the emergency rescue unit shown in FIG. 5 , the emergency rescue unit is used to receive rescue instructions in the factory and conduct remote guidance.
所述应急救援单元所述应急救援单元包括在线专家库、专家方案库、应急方案生成模块、语音指挥模块和视频指挥模块，所述在线专家库用于专家对工厂工作人员进行在线指导，所述专家方案库用于预先存储专家的应急方案；所述应急方案生成模块与所述专家方案库相连接，所述应急方案生模块用于根据所述数据分析单元的输出的结果匹配所述专家方案库中存储的应急方案，并输出应急方案；所述语音指挥模块分别与所述在线专家库和所述应急方案生成库相连接，所述语音指挥模块用于根据所述在线专家库按的专家和所述应急方案生成模块生成的应急方案对工厂内的工人进行语音指挥；所述视频指挥模块分别与所述在线专家库和所述应急方案生成模块相连接，所述视频指挥模块用于根据所述在线专家库按的专家和所述应急方案生成模块生成的应急方案对工厂内的工人进行视频指挥。The emergency rescue unit The emergency rescue unit includes an online expert database, an expert solution database, an emergency solution generation module, a voice command module and a video command module. The online expert database is used for experts to provide online guidance to the factory staff. The expert scheme library is used to store the emergency scheme of experts in advance; the emergency scheme generation module is connected with the expert scheme library, and the emergency scheme generation module is used to match the expert scheme according to the output result of the data analysis unit The emergency plan stored in the library, and output the emergency plan; the voice command module is respectively connected with the online expert database and the emergency plan generation library, and the voice command module is used for selecting experts according to the online expert database. and the emergency plan generated by the emergency plan generation module to give voice command to the workers in the factory; the video command module is respectively connected with the online expert database and the emergency plan generation module, and the video command module is used for according to The online expert database conducts video command to the workers in the factory according to the experts and the emergency plan generated by the emergency plan generation module.
当发生事故时，可通过应急救援单元对工厂内工作人员远程救援指导，降低损失。In the event of an accident, the emergency rescue unit can be used to provide remote rescue guidance to the staff in the factory to reduce losses.
所述输出单元用于实时显示工厂内安全情况，所述输出单元电性连接所述数据分析单元。The output unit is used to display the safety situation in the factory in real time, and the output unit is electrically connected to the data analysis unit.
具体地，本实施例中，所述输出单元包括报显示模块，所述显示模块用于根据所述数据分析单元指令显示事故位置、事故种类、安全指数以及累计事故信息。Specifically, in this embodiment, the output unit includes a report display module, and the display module is configured to display the accident location, accident type, safety index and accumulated accident information according to the instruction of the data analysis unit.
图6示出了另一种基于物联网的工厂化安全生产平台的组成结构示意图。Figure 6 shows a schematic diagram of the composition and structure of another IoT-based factory safety production platform.
根据图6示出的基于物联网的工厂化安全生产平台，该基于物联网的工厂化安全生产平台，除上述单元外，还包括还包括人工巡检单元，所述人工巡检模块通过工作人员对工厂内的异常进行巡检，并上传至所述数据分析单元，所述人工巡检单元与所述数据分析单元相连接。According to the IoT-based factory safety production platform shown in FIG. 6 , the IoT-based factory safety production platform, in addition to the above-mentioned units, also includes a manual inspection unit. The abnormality in the factory is inspected and uploaded to the data analysis unit, and the manual inspection unit is connected with the data analysis unit.
具体地，人工巡检单元可设置在移动终端上，工作人员可手持移动终端，将工厂内巡检的异常信息通过移动终端上传至数据分析单元。Specifically, the manual inspection unit can be set on the mobile terminal, and the staff can hold the mobile terminal and upload the abnormal information of the inspection in the factory to the data analysis unit through the mobile terminal.
综上所述，本发明通过智能监管单元中的环境监测模块，实时检测工厂内环境以及设备运行状态数据，同时通过智能监管单元中的摄像监控对设备运行状态进行摄录，并将数据通过物联网发送至数据分析单元，数据分析单元将接收的智能监管单元的数据与生产安全存储单元的数据进行比较、分析统计，通过输出单元输出实时数据，并利用物联网将数据反馈至智能监管单元，智能监管单元中定位模块将异常数据的位置信息发送至数据分析单元，智能监管单元中的报警模块对超过安全阈值的数据进行报警，语音播报模块对工厂内的数据实时语音播报，可实现工厂的智能监管、自动报警。To sum up, the present invention detects the environment in the factory and the data of equipment operation status in real time through the environment monitoring module in the intelligent supervision unit, and simultaneously records the equipment operation status through the camera monitoring in the intelligent supervision unit, and transmits the data through the object. The network is sent to the data analysis unit, and the data analysis unit compares the received data of the intelligent supervision unit with the data of the production safety storage unit, analyzes statistics, outputs real-time data through the output unit, and uses the Internet of Things to feed back the data to the intelligent supervision unit. The positioning module in the intelligent supervision unit sends the location information of abnormal data to the data analysis unit, the alarm module in the intelligent supervision unit alarms the data exceeding the safety threshold, and the voice broadcast module broadcasts the data in the factory in real time, which can realize the factory's real-time voice broadcast. Intelligent supervision, automatic alarm.
当数据分析单元统计的工厂内的数据超过预设值时，向应急救援单元发送指令，应急救援单元对发生事故进行专业地远程指导；同时工作人员也可通过人工巡检单元将工厂内的异常数据上传至数据分析单元，由数据分析单元进行分析统计，进而应急救援单元进行救援指导，提高管理效率，降低安全事故的发生。When the data in the factory counted by the data analysis unit exceeds the preset value, it will send an instruction to the emergency rescue unit, and the emergency rescue unit will provide professional remote guidance for the accident. The data is uploaded to the data analysis unit, and the data analysis unit conducts analysis and statistics, and then the emergency rescue unit provides rescue guidance, improves management efficiency, and reduces the occurrence of safety accidents.
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明实施例可以有各种更改和变化。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, various modifications and changes may be made to the embodiments of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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