技术领域technical field
本发明涉及电池技术领域，尤其涉及一种粉体材料生产用自动监控系统。The invention relates to the technical field of batteries, in particular to an automatic monitoring system for powder material production.
背景技术Background technique
随着能源与环境问题的日益凸显，新能源产业得到了越来越多的重视。二次电池因其能量密度高、循环性能好等特点，近年来作为一种重要的新型储能装置被广泛应用。目前商品化的二次电池的负极活性材料多以石墨为主。而且随着社会发展，新能源汽车、混合动力车、以及可携带电设备等，均采用电池进行供电，而电池在生产时，尤其是石墨电池，负极粉体材料的制备生产更是重中之重。With the increasingly prominent energy and environmental issues, the new energy industry has received more and more attention. Secondary batteries have been widely used as an important new energy storage device in recent years due to their high energy density and good cycle performance. At present, the negative electrode active materials of commercial secondary batteries are mostly graphite. Moreover, with the development of society, new energy vehicles, hybrid vehicles, and portable electrical equipment are all powered by batteries, and the preparation and production of negative electrode powder materials is the most important thing in the production of batteries, especially graphite batteries. Heavy.
现有技术中，粉体材料在生产时，由于其特殊性，容易发生各种事故，而人工实时进行监控，不仅给工作人员带来极大的负担，而且可靠性较低，很容易因监管不到位而出现各种事故，影响的生产效率，而且也会对设备本身造成一定的危害。In the prior art, during the production of powder materials, due to their particularity, various accidents are prone to occur, and manual real-time monitoring not only brings a great burden to the staff, but also has low reliability, which is easily caused by supervision. Various accidents occur if not in place, which will affect the production efficiency, and will also cause certain harm to the equipment itself.
为此，我们提出一种粉体材料生产用自动监控系统来解决上述问题。To this end, we propose an automatic monitoring system for powder material production to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中人工对粉体生产进行监控效率低，效果差的问题，而提出的一种粉体材料生产用自动监控系统，能够自动化地控制粉体材料的生产过程，而且能够自动学习处理故障，根据以往的经验，快速高效地对异常进行处理。The purpose of the present invention is to solve the problems of low efficiency and poor effect of manual monitoring of powder production in the prior art, and proposes an automatic monitoring system for powder material production, which can automatically control the production process of powder materials , and can automatically learn to handle faults, and handle exceptions quickly and efficiently based on past experience.
为了实现上述目的，本发明采用了如下技术方案：In order to achieve the above object, the present invention adopts the following technical solutions:
一种粉体材料生产用自动监控系统，包括中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元；An automatic monitoring system for powder material production, comprising a central control unit, a grinding monitoring unit, a conveying line monitoring unit, a reactor monitoring unit, and a power monitoring unit;
还包括学习单元、计时单元、告警单元、选定单元、记录单元；It also includes a learning unit, a timing unit, an alarm unit, a selected unit, and a recording unit;
所述告警单元的数量为多个，分别与研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元连接，在研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元出现异常时，对应的告警单元发出警示，直到修复异常，告警单元停止警示；The number of the alarm units is multiple, which are respectively connected with the grinding monitoring unit, the conveying line monitoring unit, the reactor monitoring unit and the power monitoring unit. When abnormal, the corresponding alarm unit will issue a warning, until the abnormality is repaired, the alarm unit will stop warning;
所述学习单元用于调取告警单元在告警时间段内的中央控制单元中出现异常的单元的日志记录，并将日志记录导入到记录单元中，并将相同操作步骤的日志记录计数，并根据研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元中异常位置的不同，将日志记录分开进行记录；The learning unit is used for retrieving the log records of the abnormal unit in the central control unit of the alarm unit within the alarm time period, importing the log records into the recording unit, and counting the log records of the same operation steps, and according to the If the abnormal position in the grinding monitoring unit, the conveying line monitoring unit, the reactor monitoring unit, and the power monitoring unit is different, the log records are recorded separately;
所述计时单元用于设定计时范围，计时范围为0-120s，在告警单元发出警示时开始计时，达到预设的计时范围后，控制选定单元选取操作步骤；The timing unit is used for setting the timing range, the timing range is 0-120s, starts timing when the alarm unit issues a warning, and controls the selected unit to select the operation steps after reaching the preset timing range;
选定单元在计时单元完成计时后，根据异常的位置，读取记录单元中相应单元的日志记录，根据影响因子的大小，从大到小依次选取相应的操作步骤传递给中央控制单元进行操作，直到告警单元停止工作。After the selected unit finishes timing, according to the abnormal position, read the log records of the corresponding unit in the recording unit, and select the corresponding operation steps from large to small according to the size of the impact factor and transmit them to the central control unit for operation. until the alarm unit stops working.
优选的，所述影响因子包括异常出现位置和对异常出现位置的操作步骤的次数，所述异常出现位置的影响因子范围为3-5，所述异常出现位置的操作步骤的次数的影响因子为1，且相同的操作步骤的次数可叠加以增加影响因子的大小。Preferably, the influence factor includes the abnormal occurrence position and the number of operation steps for the abnormal occurrence position, the influence factor of the abnormal occurrence position ranges from 3 to 5, and the influence factor of the number of operation steps for the abnormal occurrence position is 1, and the number of the same operation steps can be superimposed to increase the size of the impact factor.
优选的，还包括急停单元，所述急停单元用于在选定单元依次选取记录单元中相应的异常位置日志记录中所有的操作步骤进行操作之后，告警单元未停止警示，急停单元出现异常的单元进行电源关闭处理。Preferably, an emergency stop unit is also included, and the emergency stop unit is configured to select all the operation steps in the log record of the corresponding abnormal position in the recording unit in turn to operate, and the alarm unit does not stop warning, and the emergency stop unit appears The abnormal unit is powered off.
优选的，还包括巡检单元，所述巡检单元的巡检路线经过中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元，用于指示任一单元是否正常工作。Preferably, it also includes an inspection unit, the inspection route of the inspection unit passes through the central control unit, the grinding monitoring unit, the conveying line monitoring unit, the reactor monitoring unit, the power monitoring unit, the learning unit, the timing unit, the alarm unit, Selected unit, recorded unit, used to indicate whether any unit is working properly.
优选的，所述中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元中均设置有浓度监测单元，用于监测中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元中的粉体浓度，且每个浓度监测单元与相应的告警单元之间电性连接。Preferably, the central control unit, the grinding monitoring unit, the conveying line monitoring unit, the reactor monitoring unit, the power monitoring unit, the learning unit, the timing unit, the alarm unit, the selection unit and the recording unit are all provided with a concentration monitoring unit, It is used to monitor the powder concentration in the central control unit, grinding monitoring unit, conveying line monitoring unit, reactor monitoring unit, power monitoring unit, learning unit, timing unit, alarm unit, selected unit, recording unit, and each concentration The monitoring unit is electrically connected with the corresponding alarm unit.
优选的，所述研磨监测单元包括振动监测单元、力度监测单元和出料量监测单元；Preferably, the grinding monitoring unit includes a vibration monitoring unit, a force monitoring unit and a material output monitoring unit;
所述振动监测单元用于监测研磨电机和研磨箱的振动幅度和频率；The vibration monitoring unit is used to monitor the vibration amplitude and frequency of the grinding motor and the grinding box;
所述力度监测单元用于监测研磨箱的研磨力度；The strength monitoring unit is used to monitor the grinding strength of the grinding box;
所述出料量监测单元用于监测研磨箱的出料速度。The discharge amount monitoring unit is used to monitor the discharge speed of the grinding box.
优选的，所述输送线监测单元包括输送速度监测单元、送料量监测单元和均匀度监测单元；Preferably, the conveying line monitoring unit includes a conveying speed monitoring unit, a feeding amount monitoring unit and a uniformity monitoring unit;
所述输送速度监测单元用于监测输送线的送料速度，所述送料量监测单元用于监测一定区间内总的物料量的多少；The conveying speed monitoring unit is used to monitor the feeding speed of the conveying line, and the feeding amount monitoring unit is used to monitor the total amount of material in a certain interval;
所述均匀度监测单元用于监测物料量是否均匀分布在输送线上。The uniformity monitoring unit is used to monitor whether the amount of material is evenly distributed on the conveying line.
优选的，所述反应釜监测单元包括反应环境监测单元、反应速度监测单元。Preferably, the reactor monitoring unit includes a reaction environment monitoring unit and a reaction speed monitoring unit.
一种粉体材料生产用的自动监控方法，包括以下步骤；An automatic monitoring method for powder material production, comprising the following steps;
S1、采用中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元分别对研磨设备、输送线、反应釜和电源进行监测；S1, adopt the central control unit, the grinding monitoring unit, the conveying line monitoring unit, the reaction kettle monitoring unit, and the power supply monitoring unit to monitor the grinding equipment, the conveying line, the reaction kettle and the power supply respectively;
S2、在研磨设备、输送线、反应釜和电源中的任一设备出现异常时，告警单元发出警示；S2. When any equipment in the grinding equipment, conveying line, reaction kettle and power supply is abnormal, the alarm unit will issue a warning;
S3、计时单元开始计时；S3, the timing unit starts timing;
S4、在计时范围内，有人工来处理异常，或在计时范围结束时，告警单元仍在告警，采用选定单元根据影响因子的大小，选取记录单元中的影响因子从大到小的操作步骤依次进行自动操作，直到告警单元停止工作。S4. Within the timing range, there is manual handling of the abnormality, or when the timing range ends, the alarm unit is still alarming, and the selected unit is used to select the influence factor in the recording unit according to the size of the influence factor. Operation steps from large to small The automatic operation is carried out in sequence until the alarm unit stops working.
S5、将此次处理的异常记录到记录单元中，通过学习单元进行机器学习，并作为后续处理异常的参考。S5. Record the exception processed this time into the recording unit, perform machine learning through the learning unit, and use it as a reference for subsequent processing of the exception.
优选的，在判断影响因子时，首先判断异常出现的位置，在记录单元中找寻相同位置曾出现的异常，选取相同位置异常中，在异常出现时，操作步骤的次数从大到小排列，依次自动执行操作步骤。Preferably, when judging the impact factor, first determine the location of the abnormality, search for the abnormality that has occurred in the same location in the recording unit, select the abnormality in the same location, and when the abnormality occurs, the number of operation steps is arranged in descending order, in order Automate the steps of the operation.
与现有技术相比，本发明的有益效果是：Compared with the prior art, the beneficial effects of the present invention are:
1、在告警单元工作时，选定单元根据学习单元的学习，在记录单元中找出相同异常中惯用的解决方式，在超出人工处理时限之后，自动对异常进行处理，使用方便，大大提高了整个生产线的自动化监控流程，而且处理结果可以根据使用时限进行优化，保证了整个生产线能够顺利运行；1. When the alarm unit is working, the selected unit will find out the usual solution to the same abnormality in the recording unit according to the learning of the learning unit. After the manual processing time limit is exceeded, the abnormality will be processed automatically, which is easy to use and greatly improves the The automatic monitoring process of the entire production line, and the processing results can be optimized according to the use time limit, ensuring the smooth operation of the entire production line;
2、通过影响因子的设置，可以保证在生产线中出现异常时，能够更加准确地对应的操作步骤以更加智能化地方式对异常进行处理；2. By setting the influence factor, it can be ensured that when an abnormality occurs in the production line, the abnormality can be handled in a more intelligent way by corresponding operation steps more accurately;
3、利用输送速度监测单元、送料量监测单元和均匀度监测单元能够对进入反应釜中的物料的量进行精准地控制，避免因物料量的不同而导致粉体中各组分的含量不同，保证了电池生产的质量。3. Using the conveying speed monitoring unit, the feeding amount monitoring unit and the uniformity monitoring unit, the amount of materials entering the reaction kettle can be accurately controlled to avoid different contents of components in the powder due to different material amounts. Guarantee the quality of battery production.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
一种粉体材料生产用自动监控系统，包括中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元；An automatic monitoring system for powder material production, comprising a central control unit, a grinding monitoring unit, a conveying line monitoring unit, a reactor monitoring unit, and a power monitoring unit;
还包括学习单元、计时单元、告警单元、选定单元、记录单元；It also includes a learning unit, a timing unit, an alarm unit, a selected unit, and a recording unit;
告警单元的数量为多个，分别与研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元连接，在研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元出现异常时，对应的告警单元发出警示，直到修复异常，告警单元停止警示；There are multiple alarm units, which are respectively connected with the grinding monitoring unit, the conveying line monitoring unit, the reactor monitoring unit, and the power monitoring unit. , the corresponding alarm unit issues an alarm, until the abnormality is repaired, the alarm unit stops the alarm;
学习单元用于调取告警单元在告警时间段内的中央控制单元中出现异常的单元的日志记录，并将日志记录导入到记录单元中，并将相同操作步骤的日志记录计数，并根据研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元中异常位置的不同，将日志记录分开进行记录；The learning unit is used to retrieve the log records of the abnormal unit in the central control unit of the alarm unit during the alarm time period, and import the log records into the recording unit, and count the log records of the same operation steps, and monitor according to grinding The log records are recorded separately if the abnormal positions in the unit, the conveyor line monitoring unit, the reactor monitoring unit, and the power monitoring unit are different;
学习模块根据中央控制单元中的日志记录学习，对出现的故障进行分别，根据故障的位置等因素，并记录下处理异常时的操作，将操作上传到记录单元中。The learning module learns according to the log records in the central control unit, distinguishes the faults that occur, records the operations when handling exceptions according to factors such as the location of the faults, and uploads the operations to the recording unit.
计时单元用于设定计时范围，计时范围为0-120s，在告警单元发出警示时开始计时，达到预设的计时范围后，控制选定单元选取操作步骤；The timing unit is used to set the timing range, and the timing range is 0-120s. When the alarm unit issues a warning, the timing starts. After reaching the preset timing range, the selected unit is controlled to select the operation steps;
计时的时间可以是5s、10s、15s、20s这种以每次增加5秒的方式，直到达到120s，这样设定时间快速，而且设定的时间足够多，以适应不同的设备，同时也给人工一定的时间进行操作。The timing time can be 5s, 10s, 15s, 20s, which is increased by 5 seconds each time until it reaches 120s, so that the setting time is fast, and the setting time is enough to adapt to different equipment, and also give Manually operate for a certain period of time.
选定单元在计时单元完成计时后，根据异常的位置，读取记录单元中相应单元的日志记录，根据影响因子的大小，从大到小依次选取相应的操作步骤传递给中央控制单元进行操作，直到告警单元停止工作。After the selected unit finishes timing, according to the abnormal position, read the log records of the corresponding unit in the recording unit, and select the corresponding operation steps from large to small according to the size of the impact factor and transmit them to the central control unit for operation. until the alarm unit stops working.
在选定单元进行选取时，可以先根据异常的位置，寻找相同位置曾出现的异常，并且可以记录当时设备的具体状态，比如转速多少、电压多少、电流多少、还有各种测量设备的实时测量数据，比如重力传感器测量到的重力多少，震动传感器测量的频率和振幅多少，以上都可以作为影响因子，而在记录单元中找出与异常时接近的数据，并且找出处理这些异常时的操作，这样根据影响因子的判定，来自动进行对异常的处理，从而保证异常能够及时准确地进行处理。When selecting a unit for selection, you can first search for the abnormality that has occurred in the same position according to the abnormal position, and record the specific status of the equipment at that time, such as the speed, voltage, current, and real-time data of various measuring equipment. Measurement data, such as the gravity measured by the gravity sensor, the frequency and amplitude measured by the vibration sensor, all of the above can be used as influencing factors, and the data that is close to the abnormality is found in the recording unit, and the abnormality is found. Operation, in this way, according to the judgment of the impact factor, the abnormality is automatically processed, so as to ensure that the abnormality can be processed in a timely and accurate manner.
影响因子包括异常出现位置和对异常出现位置的操作步骤的次数，异常出现位置的影响因子范围为3-5，异常出现位置的操作步骤的次数的影响因子为1，且相同的操作步骤的次数可叠加以增加影响因子的大小。The impact factor includes the location of the abnormality and the number of operation steps for the location of the abnormality. The impact factor of the location of the abnormality is 3-5, the impact factor of the number of operation steps at the location of the abnormality is 1, and the number of the same operation steps Can be stacked to increase the size of the influence factor.
可以根据异常不同的内容将影响因子划分成不同类型，这样能够根据具体情况以更加合适的影响因子大小来判定异常出现的情况，进而更准确地对异常进行处理。The influencing factors can be divided into different types according to the different contents of the anomaly, so that the occurrence of the anomaly can be determined with a more appropriate influence factor size according to the specific situation, and then the anomaly can be handled more accurately.
还包括急停单元，急停单元用于在选定单元依次选取记录单元中相应的异常位置日志记录中所有的操作步骤进行操作之后，告警单元未停止警示，急停单元出现异常的单元进行电源关闭处理。It also includes an emergency stop unit. After the selected unit selects all the operation steps in the log record of the corresponding abnormal position in the recording unit in turn, the alarm unit does not stop the alarm, and the unit with abnormality in the emergency stop unit is powered on. Close processing.
通过急停单元能够对暂时无法自动处理的情况进行紧急关停，从而避免因异常出现导致产品损坏等情况，保护生产线。The emergency stop unit can perform emergency shutdown for situations that cannot be automatically handled temporarily, so as to avoid product damage due to abnormal occurrences and protect the production line.
还包括巡检单元，巡检单元的巡检路线经过中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元，用于指示任一单元是否正常工作。It also includes an inspection unit. The inspection route of the inspection unit passes through the central control unit, the grinding monitoring unit, the conveying line monitoring unit, the reactor monitoring unit, the power monitoring unit, the learning unit, the timing unit, the alarm unit, the selected unit, and the recording unit. Unit, used to indicate whether any unit is working properly.
利用巡检单元能够对各个单元的工作状况进行监控，这样当监控单元本身出现故障时，能够快速识别，另外，巡检单元上还可以安装上备用的研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元等，这样即使出现异常时，可以将巡检单元作为备用，而保证生产线能够继续工作，同时也不会影响检修作业。The inspection unit can be used to monitor the working conditions of each unit, so that when the monitoring unit itself fails, it can be quickly identified. In addition, the inspection unit can also be installed with spare grinding monitoring units, conveyor line monitoring units, and reaction kettles. Monitoring unit, power monitoring unit, learning unit, timing unit, alarm unit, selection unit, recording unit, etc., so that even if an abnormality occurs, the inspection unit can be used as a backup to ensure that the production line can continue to work without affecting Repair work.
中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元中均设置有浓度监测单元，用于监测中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元中的粉体浓度，且每个浓度监测单元与相应的告警单元之间电性连接。The central control unit, grinding monitoring unit, conveying line monitoring unit, reactor monitoring unit, power monitoring unit, learning unit, timing unit, alarm unit, selection unit, and recording unit are all provided with concentration monitoring units for monitoring the central control unit. Unit, grinding monitoring unit, conveying line monitoring unit, reactor monitoring unit, power monitoring unit, learning unit, timing unit, alarm unit, selected unit, recording unit of powder concentration, and each concentration monitoring unit is associated with the corresponding Electrical connection between alarm units.
通过浓度监测单元可以实时监测中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元中的粉体浓度大小，这样能够保证中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元、学习单元、计时单元、告警单元、选定单元、记录单元在使用时的安全。而且也避免石墨等粉体因导电等情况而导致各个单元出现故障。The concentration monitoring unit can monitor the powder concentration in the central control unit, grinding monitoring unit, conveying line monitoring unit, reactor monitoring unit, power monitoring unit, learning unit, timing unit, alarm unit, selected unit, and recording unit in real time through the concentration monitoring unit , which can ensure the safety of the central control unit, grinding monitoring unit, conveyor line monitoring unit, reactor monitoring unit, power monitoring unit, learning unit, timing unit, alarm unit, selection unit, and recording unit during use. In addition, it also avoids the failure of each unit due to electrical conductivity of powders such as graphite.
研磨监测单元包括振动监测单元、力度监测单元和出料量监测单元；通过出料量监测单元可以实时准确地得出研磨设备的研磨量大小，从而方便后续步骤的操作。The grinding monitoring unit includes a vibration monitoring unit, a force monitoring unit and a material output monitoring unit; the material output monitoring unit can accurately obtain the grinding size of the grinding equipment in real time, thereby facilitating the operation of the subsequent steps.
振动监测单元用于监测研磨电机和研磨箱的振动幅度和频率；The vibration monitoring unit is used to monitor the vibration amplitude and frequency of the grinding motor and grinding box;
力度监测单元用于监测研磨箱的研磨力度；The force monitoring unit is used to monitor the grinding force of the grinding box;
出料量监测单元用于监测研磨箱的出料速度。The output monitoring unit is used to monitor the output speed of the grinding box.
输送线监测单元包括输送速度监测单元、送料量监测单元和均匀度监测单元；The conveying line monitoring unit includes a conveying speed monitoring unit, a feeding amount monitoring unit and a uniformity monitoring unit;
输送速度监测单元用于监测输送线的送料速度，送料量监测单元用于监测一定区间内总的物料量的多少；The conveying speed monitoring unit is used to monitor the feeding speed of the conveying line, and the feeding quantity monitoring unit is used to monitor the total material quantity in a certain interval;
均匀度监测单元用于监测物料量是否均匀分布在输送线上。The uniformity monitoring unit is used to monitor whether the amount of material is evenly distributed on the conveyor line.
反应釜监测单元包括反应环境监测单元、反应速度监测单元。The reactor monitoring unit includes a reaction environment monitoring unit and a reaction speed monitoring unit.
一种粉体材料生产用的自动监控方法，包括以下步骤；An automatic monitoring method for powder material production, comprising the following steps;
S1、采用中央控制单元、研磨监测单元、输送线监测单元、反应釜监测单元、电源监测单元分别对研磨设备、输送线、反应釜和电源进行监测；S1, adopt the central control unit, the grinding monitoring unit, the conveying line monitoring unit, the reaction kettle monitoring unit, and the power supply monitoring unit to monitor the grinding equipment, the conveying line, the reaction kettle and the power supply respectively;
S2、在研磨设备、输送线、反应釜和电源中的任一设备出现异常时，告警单元发出警示；S2. When any equipment in the grinding equipment, conveying line, reaction kettle and power supply is abnormal, the alarm unit will issue a warning;
S3、计时单元开始计时；S3, the timing unit starts timing;
S4、在计时范围内，有人工来处理异常，或在计时范围结束时，告警单元仍在告警，采用选定单元根据影响因子的大小，选取记录单元中的影响因子从大到小的操作步骤依次进行自动操作，直到告警单元停止工作。S4. Within the timing range, there is manual handling of the abnormality, or when the timing range ends, the alarm unit is still alarming, and the selected unit is used to select the influence factor in the recording unit according to the size of the influence factor. Operation steps from large to small The automatic operation is carried out in sequence until the alarm unit stops working.
S5、将此次处理的异常记录到记录单元中，通过学习单元进行机器学习，并作为后续处理异常的参考。S5. Record the exception processed this time into the recording unit, perform machine learning through the learning unit, and use it as a reference for subsequent processing of the exception.
在判断影响因子时，首先判断异常出现的位置，在记录单元中找寻相同位置曾出现的异常，选取相同位置异常中，在异常出现时，操作步骤的次数从大到小排列，依次自动执行操作步骤。When judging the impact factor, first determine the location of the abnormality, look for the abnormality that has occurred in the same location in the recording unit, select the abnormality in the same location, when the abnormality occurs, the number of operation steps is arranged from large to small, and the operations are automatically executed in sequence. step.
本发明在告警单元工作时，选定单元根据学习单元的学习，在记录单元中找出相同异常中惯用的解决方式，在超出人工处理时限之后，自动对异常进行处理，使用方便，大大提高了整个生产线的自动化监控流程，而且处理结果可以根据使用时限进行优化，保证了整个生产线能够顺利运行；When the alarm unit works, the selected unit finds out the common solution for the same abnormality in the recording unit according to the learning of the learning unit, and automatically handles the abnormality after the manual processing time limit is exceeded, which is convenient to use and greatly improves the The automatic monitoring process of the entire production line, and the processing results can be optimized according to the use time limit, ensuring the smooth operation of the entire production line;
通过影响因子的设置，可以保证在生产线中出现异常时，能够更加准确地对应的操作步骤以更加智能化地方式对异常进行处理；By setting the influence factor, it can be ensured that when an abnormality occurs in the production line, the abnormality can be handled in a more intelligent way by corresponding operation steps more accurately;
利用输送速度监测单元、送料量监测单元和均匀度监测单元能够对进入反应釜中的物料的量进行精准地控制，避免因物料量的不同而导致粉体中各组分的含量不同，保证了电池生产的质量。The conveying speed monitoring unit, the feeding amount monitoring unit and the uniformity monitoring unit can be used to accurately control the amount of materials entering the reaction kettle, so as to avoid the difference in the content of each component in the powder due to the difference in the amount of materials, ensuring that The quality of battery production.
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210102639.5ACN114471408B (en) | 2022-01-27 | 2022-01-27 | Automatic monitoring system for powder material production |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210102639.5ACN114471408B (en) | 2022-01-27 | 2022-01-27 | Automatic monitoring system for powder material production |
| Publication Number | Publication Date |
|---|---|
| CN114471408Atrue CN114471408A (en) | 2022-05-13 |
| CN114471408B CN114471408B (en) | 2023-08-08 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210102639.5AActiveCN114471408B (en) | 2022-01-27 | 2022-01-27 | Automatic monitoring system for powder material production |
| Country | Link |
|---|---|
| CN (1) | CN114471408B (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6711687B1 (en)* | 1998-11-05 | 2004-03-23 | Fujitsu Limited | Security monitoring apparatus based on access log and method thereof |
| US20040128084A1 (en)* | 2002-10-07 | 2004-07-01 | Ray Keech | Consumption meter |
| JP2005036782A (en)* | 2003-07-18 | 2005-02-10 | Aisan Ind Co Ltd | Diagnostic system for failure of idle-speed controller |
| WO2010032701A1 (en)* | 2008-09-18 | 2010-03-25 | 日本電気株式会社 | Operation management device, operation management method, and operation management program |
| CN102777974A (en)* | 2012-08-09 | 2012-11-14 | 毛振刚 | Automatic adjustment control system for centralized heating |
| CN109948728A (en)* | 2019-03-28 | 2019-06-28 | 第四范式（北京）技术有限公司 | Method and device for training abnormal transaction detection model and detecting abnormal transaction |
| CN111630463A (en)* | 2020-04-23 | 2020-09-04 | 深圳市诚捷智能装备股份有限公司 | Automatic production control system and production control method of capacitor element |
| CN112015145A (en)* | 2019-05-31 | 2020-12-01 | 英麦尔(南京)科技有限公司 | Electronic product manufacturing abnormity management system |
| CN113220521A (en)* | 2021-02-04 | 2021-08-06 | 北京易车互联信息技术有限公司 | Real-time monitoring system |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6711687B1 (en)* | 1998-11-05 | 2004-03-23 | Fujitsu Limited | Security monitoring apparatus based on access log and method thereof |
| US20040128084A1 (en)* | 2002-10-07 | 2004-07-01 | Ray Keech | Consumption meter |
| JP2005036782A (en)* | 2003-07-18 | 2005-02-10 | Aisan Ind Co Ltd | Diagnostic system for failure of idle-speed controller |
| WO2010032701A1 (en)* | 2008-09-18 | 2010-03-25 | 日本電気株式会社 | Operation management device, operation management method, and operation management program |
| CN102777974A (en)* | 2012-08-09 | 2012-11-14 | 毛振刚 | Automatic adjustment control system for centralized heating |
| CN109948728A (en)* | 2019-03-28 | 2019-06-28 | 第四范式（北京）技术有限公司 | Method and device for training abnormal transaction detection model and detecting abnormal transaction |
| CN112015145A (en)* | 2019-05-31 | 2020-12-01 | 英麦尔(南京)科技有限公司 | Electronic product manufacturing abnormity management system |
| CN111630463A (en)* | 2020-04-23 | 2020-09-04 | 深圳市诚捷智能装备股份有限公司 | Automatic production control system and production control method of capacitor element |
| CN113220521A (en)* | 2021-02-04 | 2021-08-06 | 北京易车互联信息技术有限公司 | Real-time monitoring system |
| Publication number | Publication date |
|---|---|
| CN114471408B (en) | 2023-08-08 |
| Publication | Publication Date | Title |
|---|---|---|
| CN107633670B (en) | Acquisition abnormity diagnosis method adopting acquisition operation and maintenance knowledge base | |
| CN118011258A (en) | Detection method and system of lithium battery management system | |
| CN111983525A (en) | Energy feedback battery pack integration test method, system, terminal and storage medium | |
| CN115712268B (en) | Fault early warning system for automatic electronic product auxiliary material laminating device | |
| WO2011147222A1 (en) | Control method and system of intelligent detection, restoration for lead-acid battery group | |
| CN104485490A (en) | On-line flexible package polymer lithium battery pack monitoring system and monitoring method thereof | |
| CN109921103B (en) | Maintenance method and system for storage battery pack and maintenance method and system for storage battery | |
| CN114384433A (en) | Battery performance early warning method, monitoring platform, early warning system and battery replacement station | |
| CN118528791B (en) | Fault handling method and system for automobile motor drive system | |
| CN118169581A (en) | Energy-saving solid-state battery testing mechanism and testing method thereof | |
| CN105971866A (en) | Online detection method and system for air compressor faults | |
| CN110082170B (en) | Automatic sample preparation system with weighing and data analysis functions | |
| CN113110382A (en) | Textile machinery equipment fault prevention processing method | |
| KR100952619B1 (en) | Defect detection method when handling machine tool | |
| CN118777895A (en) | Safety monitoring system for lithium ion battery pack | |
| CN114471408A (en) | Automatic monitoring system for powder material production | |
| CN116488351A (en) | Low-voltage distribution box remote monitoring method and system based on Internet of things | |
| CN203232141U (en) | Battery pack online monitoring system | |
| CN115684976A (en) | Online fault diagnosis and positioning method for energy storage battery, electronic equipment and medium | |
| CN219066893U (en) | Battery internal short circuit detection device | |
| CN209349096U (en) | A lithium-ion battery automatic voltage measurement code reading machine | |
| CN103682237B (en) | A kind of lead-acid accumulator prevents the verifying attachment into groove antipole | |
| CN102175717A (en) | Device and method for detecting welding quality of storage battery busbar | |
| CN210038093U (en) | Online monitoring system for storage battery | |
| CN115452031A (en) | Detecting system is used in rotary encoder switch production |
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |