CN114399258A - Intelligent goods shelf, warehousing system based on intelligent goods shelf and management method thereof - Google Patents
Intelligent goods shelf, warehousing system based on intelligent goods shelf and management method thereofDownload PDFInfo
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Abstract
Description
Translated fromChinese技术领域technical field
本发明涉及仓储管理技术领域，具体是一种智能货架、基于智能货架组成的仓储系统及其管理方法。The invention relates to the technical field of storage management, in particular to an intelligent shelf, a storage system based on the intelligent shelf, and a management method thereof.
背景技术Background technique
随着人民生活水平的日益提高，商品经济也随之高速发展，因此也对商品货物的生产、流通、销售各流程中的仓储管理提出了更高的要求，随着信息技术的进步，现有技术中也提供了许多智能仓储系统方案来更新替代人力仓储管理的传统方式，以采用图像识别技术、射频识别技术为主要技术基础。但这些系统或存在成本高昂、或存在操作不便或功能不全的不足问题。其中基于射频识别技术（即RFID）的技术方案，需要各个货物配置一个对应的RFID，对于复杂货物情况仍需人工安置并提高了商品货物的成本，另外RFID还存在着受环境因素影响较大易发误判的缺陷；而基于图像识别技术的技术方案，随着图像识别技术日趋成熟，具有多种识别计算方法对于货物进行识别以便于进行仓储智能管理，为了解决在货物被遮挡而无法有效识别的问题，有设计采用无人机、行走机器人组合复杂结构智能货架的技术方案，整体实现较为复杂、硬件配置和维护成本较高，并且盘点效率仍然低下。故针对这些问题，小型化的仓储环境特别是典型的快递驿站明显无法适用现有的技术方案。With the increasing improvement of people's living standards, the commodity economy has also developed rapidly. Therefore, higher requirements have been put forward for warehouse management in the production, circulation and sales of commodity goods. With the advancement of information technology, existing The technology also provides many intelligent warehousing system solutions to update the traditional way of replacing human warehouse management, with the use of image recognition technology and radio frequency identification technology as the main technical basis. However, these systems are either expensive, inconvenient to operate, or lacking in functionality. Among them, the technical solution based on radio frequency identification technology (ie RFID) requires that each goods be equipped with a corresponding RFID. For complex goods, manual placement is still required and the cost of the goods is increased. In addition, RFID is also easily affected by environmental factors. However, the technical solution based on image recognition technology, with the maturity of image recognition technology, has a variety of recognition calculation methods to identify the goods to facilitate intelligent warehouse management, in order to solve the problem that the goods cannot be effectively identified when they are blocked. There is a technical solution for designing a smart shelf with a complex structure combined with a drone and a walking robot. The overall implementation is relatively complex, the hardware configuration and maintenance costs are high, and the inventory efficiency is still low. Therefore, in view of these problems, the miniaturized storage environment, especially the typical express delivery station, obviously cannot apply the existing technical solutions.
而随着快递行业在电子商务的带动下得到爆发式的增长，快递驿站作为面向社区和校园的物流服务平台网络平台，近年来得到迅速发展，因改造成本及技术所限，现存的快递驿站多以传统方式管理驿站，一般进行以下操作：第一步，快递上架时，工作人员需将杂乱的快递分类整理、摆放整齐，再逐一编码、 扫描快递上的条形码完成入库；第二步，系统发送取件短信至取件人；第三步，取件人获取短信后前往驿站，工作人员根据编号以及个人信息来逐个寻找快递； 第四步，快递出库时，往往需要人工再次核对信息完成出库。这种驿站管理方式虽然使用了一定的智能设备，但手工化情况仍然严重，快递上架费时费力，取件流程原始、繁琐，工作人员劳动强度大，出库效率较低且存在信息泄露的风险，严重制约了快递驿站的发展。现有技术中比较智能的快递收发点已实现无人值守，在快件入库后，取件人可通过扫描门店外围的信息码进入房间完成取件，但存在快件误拿或被盗的纠纷，且在入库及盘点上仍无法实现智能管理。With the explosive growth of the express delivery industry driven by e-commerce, express delivery stations, as a network platform of logistics service platforms for communities and campuses, have developed rapidly in recent years. Due to the limitation of renovation costs and technology, there are many existing express delivery stations To manage the post in the traditional way, the following operations are generally carried out: the first step, when the express delivery is put on the shelves, the staff needs to sort and arrange the messy express delivery, and then encode them one by one and scan the barcode on the express delivery to complete the storage; the second step, The system sends a pickup SMS to the pickup person; the third step, the pickup person goes to the station after getting the SMS, and the staff searches for the express delivery one by one according to the serial number and personal information; the fourth step, when the express delivery is out of the warehouse, it is often necessary to manually check the information again Completed delivery. Although this type of station management method uses certain intelligent equipment, the manualization is still serious, the express delivery is time-consuming and laborious, the pickup process is primitive and cumbersome, the staff is labor-intensive, the delivery efficiency is low, and there is a risk of information leakage. Seriously restricts the development of express delivery stations. The smarter express delivery point in the prior art has been unattended. After the express has been put into the warehouse, the picker can enter the room to complete the pickup by scanning the information code on the periphery of the store, but there is a dispute that the express has been taken by mistake or stolen. In addition, intelligent management cannot be realized in storage and inventory.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是针对上述现有技术的不足，提供一种支持货物盘点和查找的智能货架，并基于该智能货架组成可以实现货品的智能入库、盘点、查找及取货记录等功能的仓储系统及其管理方法，以提高上架和取件效率，降低运营成本，优化用户体验。The technical problem to be solved by the present invention is to provide a smart shelf that supports the inventory and search of goods, and based on the composition of the smart shelf, it can realize the intelligent storage, inventory, search and pick-up records of the goods, etc. A functional warehousing system and its management method to improve putaway and pickup efficiency, reduce operating costs, and optimize user experience.
为实现上述目的，本发明提供一种智能货架的技术方案为：一种智能货架，包括：In order to achieve the above purpose, the present invention provides a technical solution of a smart shelf: a smart shelf, comprising:
货架本体，其设置具有多个陈列区块，用于陈列货物；The shelf body, which is provided with a plurality of display blocks, is used for displaying goods;
图像采集模块，设置于货架本体一侧端面，被配置于采集货架本体外部/内侧的图像信息；The image acquisition module is arranged on one end face of the shelf body, and is configured to collect image information on the outside/inside of the shelf body;
处理和存储模块，被配置为接收将图像采集模块采集的图像进行分析处理，获取图像中对象的深度信息并进行对应的数据存储；The processing and storage module is configured to receive and analyze the image collected by the image acquisition module, obtain the depth information of the object in the image, and store the corresponding data;
通讯模块，被配置为与外部服务器对接通信传输货架上货物信息；The communication module is configured to communicate with the external server to transmit the information of the goods on the shelf;
电源模块，被配置为对智能货架进行供电服务；A power module, configured to supply power to the smart shelf;
其中图像采集模块被配置于采集货架本体外部的图像信息时，对应智能货架需成对搭配使用，两个货架本体间隔对称设置；所述图像采集模块以对向侧的货架本体作为图像摄制目标，采集对向的货架本体端面区域的图像信息；其中多个所述货架本体独立设有/共同设有一处理和存储模块。When the image acquisition module is configured to collect image information outside the shelf body, the corresponding smart shelves need to be used in pairs, and the two shelf bodies are arranged symmetrically at intervals; the image acquisition module takes the shelf body on the opposite side as the image shooting target, The image information of the end face area of the opposite shelf bodies is collected; wherein a plurality of the shelf bodies are independently provided with/jointly provided with a processing and storage module.
作为进一步的方案：所述图像采集模块设置为若干个经过编号的摄像头，所述摄像头以能摄制到对侧/本体货架目标区域的图像信息而均布设置，采集对应区域内的图像信息；所述陈列区块上设有负载传感器，所述负载传感器与处理和存储模块电性相连。As a further solution: the image acquisition module is set as a number of numbered cameras, and the cameras are uniformly arranged with image information that can capture the target area of the opposite side/body shelf to collect image information in the corresponding area; The array block is provided with a load sensor, and the load sensor is electrically connected with the processing and storage modules.
作为进一步的方案：所述货架本体上还设置显示指引模块和红外感应模块，并与处理和存储模块电性相连，所述显示指引模块被配置为对待查找货物的位置进行指引显示，所述红外感应模块被配置为感应人体动作形成感应控制信息。As a further solution: a display guide module and an infrared sensing module are also provided on the shelf body, and are electrically connected with the processing and storage modules, the display guide module is configured to guide and display the position of the goods to be searched, and the infrared The sensing module is configured to sense the motion of the human body to form sensing control information.
本发明还提供了一种基于智能货架组成的仓储系统的技术方案为：一种基于智能货架组成的仓储系统，包括若干上一技术方案的智能货架以及服务器、管理终端，智能货架中间间隔合适距离形成仓储过道；其中，所述服务器包括：中央处理器，所述中央处理器汇集各智能货架的处理模块的信息数据，处理分析整体仓储内货物数据及对应的货物信息，对外部请求提供身份认证服务和命令/数据接口；存储模块，所述存储模块动态存储和记录各图像采集模块信息、各陈列区块的信息及对应的货物信息、历史操作日志，并同时存储对应的历史货物入库、出库和盘点信息；通信模块，通讯模块提供对外通讯接口；电源模块，所述通讯模块为服务器整体进行供电服务。所述管理终端包括处理器模块、显示模块和通信模块，所述通信模块与处理和存储模块、服务器实现通讯连接，用于对接服务器进行数据查询和录入、图像采集设置和控制、陈列区块属性设置和控制设置服务；所述仓储系统还设有出库终端，其对接服务器并进行货物出库确认。The present invention also provides a technical solution of a storage system based on smart shelves: a storage system based on smart shelves, comprising several smart shelves of the previous technical solution, a server, and a management terminal, and the smart shelves are spaced at a suitable distance. A storage aisle is formed; wherein, the server includes: a central processing unit, which collects the information data of the processing modules of each smart shelf, processes and analyzes the cargo data and corresponding cargo information in the overall warehouse, and provides identity authentication for external requests service and command/data interface; a storage module, which dynamically stores and records the information of each image acquisition module, the information of each display block, the corresponding cargo information, and the historical operation log, and simultaneously stores the corresponding historical cargo storage, Outbound and inventory information; a communication module, the communication module provides an external communication interface; a power supply module, the communication module provides power supply services for the server as a whole. The management terminal includes a processor module, a display module and a communication module. The communication module is connected to the processing and storage module and the server for communication, and is used for docking with the server to perform data query and input, image acquisition setting and control, and display block attributes. Setting and control setting services; the storage system is also provided with an outbound terminal, which is connected to the server and confirms the outbound delivery of goods.
作为进一步的方案：还包括若干仓储监控摄像头，被配置为分布设置于仓储空间，对仓储空间进行监控图像采集。As a further solution: it also includes a number of storage monitoring cameras, which are configured to be distributed in the storage space and collect monitoring images of the storage space.
本发明还提供了一种基于智能货架组成的仓储系统的管理方法的技术方案为：其应用于上述技术方案中的基于智能货架组成的仓储系统，预先在仓储服务器中配置货架位置信息，并在货物表面设置带有物品信息的识别标识，所述管理方法包括:The present invention also provides a technical solution for the management method of a storage system based on smart shelves. It is applied to the storage system based on smart shelves in the above technical solution, and the shelf position information is preconfigured in the storage server, and the The surface of the goods is provided with an identification mark with item information, and the management method includes:
（1）货物入库管理，包括步骤：(1) Goods warehousing management, including steps:
S1，将入库货物整齐摆放于货架本体空闲的货架板陈列区块，将识别标识外向设置；S1, place the inbound goods neatly in the free shelf board display block of the shelf body, and set the identification signs outward;
S2，对应图像采集模块中对应的摄像头实时/定时/接受控制地对货架进行图像采集；S2, the corresponding camera in the image acquisition module performs image acquisition on the shelf in real time/timing/under control;
S3，处理和存储模块对采集的多个图像信息进行分析处理，获取识别标识中的货物信息和这些货物在陈列区块中的位置信息，并通过摄像头和陈列区块的对应关系解析得到各个陈列区块所包含的货物信息；S3, the processing and storage module analyzes and processes the collected image information, obtains the goods information in the identification mark and the position information of these goods in the display block, and analyzes the corresponding relationship between the camera and the display block to obtain each display the cargo information contained in the block;
S4，通讯模块将处理和存储模块处理的陈列区块包含的货物信息和对应的位置信息通讯传输至服务器，由服务器进行货物数据更新完成入库操作；S4, the communication module communicates and transmits the cargo information and the corresponding location information contained in the display block processed by the processing and storage module to the server, and the server updates the cargo data to complete the warehousing operation;
（2）货物查找管理，包括步骤：(2) cargo search management, including steps:
S1，在需要查找货物时，由管理终端发起查找请求，与服务器通信对接找寻货物对应信息；S1, when the goods need to be searched, the management terminal initiates a search request, and communicates with the server to find the corresponding information of the goods;
S2，匹配到对应货物信息，由通信模块与货物对应位置的智能货架通信，由显示指引模块进行指引显示实现货物快速查找；S2, the corresponding goods information is matched, the communication module communicates with the smart shelf at the corresponding position of the goods, and the display guidance module performs guidance and display to realize the fast search of goods;
（3）货物盘点管理，包括：(3) Cargo inventory management, including:
各智能货架的图像采集模块中对应的摄像头实时/定时/接受控制地对货架目标区域进行图像采集，处理和存储模块对采集的图像信息进行分析处理，获取识别标识中的货物信息及对应的位置信息，在服务器中进行信息更新从而实现盘点；The corresponding camera in the image acquisition module of each smart shelf collects the image of the target area of the shelf in real time/timing/under control, and the processing and storage module analyzes and processes the collected image information, and obtains the cargo information in the identification mark and the corresponding location. information, and update the information in the server to realize the inventory;
（4）货物出库管理，包括步骤：(4) Outbound management of goods, including steps:
S1，在需要货物出库时，由管理终端发起出库请求，先执行货物查找步骤找到待出库货物；S1, when goods need to be released from the warehouse, the management terminal initiates a warehouse-out request, and first performs the cargo search step to find the goods to be released from the warehouse;
S2，将出库货物从智能货架中取出，移送至出库终端执行出库操作，并将出库信息发送至服务器；S2, take out the outgoing goods from the smart shelf, transfer them to the outgoing terminal to perform outgoing operations, and send outgoing information to the server;
S3，服务器记录出库信息详情，对出库货物信息进行涤除，进行信息更新实现货物出库。S3, the server records the details of the outgoing information, cleans the outgoing goods information, and updates the information to realize the outgoing goods.
作为进一步的方案：还包括货物异常管理，在货物入库管理与货物盘点管理中，根据货物轮廓判定为在库货物但处理和存储模块未能正确识别的货物，由采集获取的图像获取该货物所在的位置信息，通过管理终端发出异常提示指令，提醒工作人员对该异常货物进行处理，并由显示指引模块实施指引显示。As a further solution: it also includes cargo exception management. In cargo warehousing management and cargo inventory management, the cargo that is determined to be in the warehouse according to the contour of the cargo but cannot be correctly identified by the processing and storage module is obtained from the image collected. The location information, through the management terminal, sends out an abnormal prompt instruction to remind the staff to deal with the abnormal goods, and the display guidance module implements the guidance display.
作为进一步的方案：还包括出库异常管理，在执行出库操作过程中，在货物在智能货架中取出时，对应的智能货架控制图像采集模块对出货货品进行重新盘点操作，以校验取货物品和通过出库终端操作的出库物品是否一致，若当货物信息不一致由处理和存储模块产生出库异常指令，发送至管理终端，终止该异常货物的出库操作。As a further solution: it also includes outbound exception management. During the outbound operation, when the goods are taken out from the smart shelf, the corresponding smart shelf control image acquisition module re-counts the shipped goods to verify the retrieval. Check whether the goods are consistent with the outbound goods operated by the outbound terminal. If the goods information is inconsistent, the processing and storage module will generate abnormal outbound instructions and send them to the management terminal to terminate the outbound operation of the abnormal goods.
作为进一步的方案：所述负载传感器进行实时/定时采集放置于其上的货品重量，当负载传感器重量发生变化时触发对应的图像采集模块对该陈列区块对应的货架板进行货物入库/盘点操作，并在服务器中进行信息更新，处理模块通过采集负载传感器数据，同时判断陈列区块是否重量超载；所述红外感应模块实时采集智能货架外侧过道移动目标的动作信号，并于处理与存储模块中设定红外感应模块电平变化信息，当移动目标动作触发红外感应模块产生电平变化，则执行货物盘点管理步骤进行重新盘点。As a further solution: the load sensor performs real-time/timed collection of the weight of the goods placed on it, and when the weight of the load sensor changes, the corresponding image acquisition module is triggered to carry out goods storage/counting on the shelf board corresponding to the display block operation, and update the information in the server, the processing module judges whether the display block is overloaded by collecting the data of the load sensor; the infrared sensing module collects the motion signal of the moving target in the outer aisle of the smart shelf in real time, and stores it in the processing and storage module. Set the level change information of the infrared sensing module in the middle. When the moving target action triggers the level change of the infrared sensing module, the cargo inventory management step is performed to re-inventory.
作为进一步的方案：所述仓储系统的服务器内货物信息与外部云服务器、外部终端通讯连接，传输内部信息及获取外部信息。As a further solution: the cargo information in the server of the warehousing system is connected to the external cloud server and the external terminal through communication to transmit internal information and obtain external information.
与现有技术相比，本发明的有益效果是：Compared with the prior art, the beneficial effects of the present invention are:
（1）本发明设计了结构简单的智能货架，通过在智能货架一侧端部上设置可模块化设置的图像采集模块、处理和存储模块、通讯模块、电源模块、显示指引模块和红外感应模块，实现通过图像采集模块采集货物图像，处理和存储模块分析处理获取的图像信息从而实现由智能货架自身对货物进行识别和管理，并且模块化的各模块可在现有的货架上进行便捷加装，提高了现有货架的智能化改进效率，为智能化仓储系统提供了良好的基础；(1) The present invention designs a smart shelf with a simple structure. By arranging a modularized image acquisition module, processing and storage module, communication module, power supply module, display guide module and infrared sensing module on one end of the smart shelf , Realize the image acquisition of the goods through the image acquisition module, and the processing and storage module to analyze and process the acquired image information to realize the identification and management of the goods by the intelligent shelf itself, and the modular modules can be conveniently installed on the existing shelves. , improve the efficiency of intelligent improvement of existing shelves, and provide a good foundation for intelligent storage system;
（2）本发明基于智能货架组合服务器、管理终端形成的仓储系统，汇集各智能货架的处理和存储模块的信息数据，处理分析整体仓储内的货物数据。并配置管理方法处理货物入库、查找、盘点、出库等操作，适用于使用较低成本实现对仓储环境的智能化管理，具有大幅降低人力提升管理效率，且防止货品出现错取和盗取的优点，具有广泛推广的价值。(2) The present invention is based on a warehousing system formed by an intelligent shelf combination server and a management terminal, which collects the information data of the processing and storage modules of each intelligent shelf, and processes and analyzes the cargo data in the overall warehousing. And configure management methods to handle operations such as goods warehousing, search, inventory, and warehouse delivery, which are suitable for intelligent management of warehousing environment at low cost, which can greatly reduce manpower, improve management efficiency, and prevent wrong picking and theft of goods. The advantages of it have the value of widespread promotion.
附图说明Description of drawings
图1为本发明的智能货架实施例1的结构示意图。FIG. 1 is a schematic structural diagram of
图2为本发明的智能货架实施例2的结构示意图。FIG. 2 is a schematic structural diagram of
图3为本发明的智能货架实施例3的结构示意图。FIG. 3 is a schematic structural diagram of Embodiment 3 of the smart shelf of the present invention.
图4为本发明的基于智能货架组成的仓储系统实施例4的布局示意图。FIG. 4 is a schematic layout diagram of
在图1～图4中：智能货架1、管理终端2、服务器3、出库终端4、监控摄像头5、货架本体10、货架板11、货架控制器12、固定式摄像头13、灯串板14、陈列区块15、云台相机16、灯串方形框17、显示屏18。In FIGS. 1 to 4 :
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例一Example 1
参阅图1，本实施例中设计了一种智能货架，其主体为具有支撑框架的货架本体10，其中货架本体包括支撑框架和按需设置的多层货架板，由货架板形成陈列区块用于分层陈列货物，货架本体上还连接设有电源模块、图像采集模块、处理和存储模块、通讯模块，其中图像采集模块设置于货架本体一侧端面，用于采集货架本体外部的图像信息；其中处理和存储模块与通信模块一体集成，并与图像采集模块电性相连，处理和存储模块用于接收图像采集模块采集的图像并进行分析处理，获取图像中对象的深度信息，通讯模块用于与外部服务器对接通信传输货架上的货物信息和控制指令。因图像采集模块采集的是外部的图像信息，故需两智能货架成对搭配使用，将两个货架本体间隔对称设置，各个智能货架上的图像采集模块以对向侧的货架本体作为图像摄制目标，采集对向的货架本体端面区域的图像信息，将对应图像信息传输到处理和存储模块，由处理和存储模块进行图像的分析处理。其中现有技术中的图像识别技术非常成熟，并具有多种识别方式来对货物进行图像识别。本实施例采用在货物上预先设置具有货物信息的标识贴纸，通过图像采集模块定时/实时采集对向侧智能货架的图像，并通过处理和存储模块对图像中出现的标识贴纸进行处理识别，获取标识贴纸内包含的有效货物信息和其对应的位置信息，因该方式整体计算量较少，因此处理效率较高。Referring to FIG. 1 , in this embodiment, a smart shelf is designed, the main body of which is a
具体的，本实施例的智能货架，其图像采集模块设置为固定式摄像头13，在货架本体处于中部的货架板一侧端边以对向侧的智能货架作为目标进行图像摄制采集。而处理和存储模块与通讯模块集成了货架控制器12，货架控制器12内预先配置了图像处理程序，在获取固定式摄像头13采集的图像信息后进行图像处理，以获取对向侧智能货架上货物的具体信息和位置信息。其中采用固定式摄像头是基于常规货架规格及生产成本考虑的优选，当货架规格尺寸较大时，也可设置多个固定式的摄像头进行组合，以能摄制到对侧货架目标区域的图像信息而均布设置，而对应的多个相匹配的智能货架也可以采用共用一货架控制器的方式来进行分析处理。Specifically, in the smart shelf of this embodiment, the image acquisition module is set as a fixed
此外，智能货架上还设置显示指引模块，用于对待查找货物的位置进行指引显示，其中显示指引模块与货架控制器电性相连，在本实施例中设置为多个均匀间隔设置的LED灯珠，各LED灯珠对接形成灯串板14，并在货架控制器上设置灯串控制模块。在通讯模块与外部服务器通讯对接，获取货物查找指令时，根据该货物在陈列区块的位置，由灯串控制模块对灯串板14上的对应LED灯珠进行控制，通过灯珠常亮或闪烁提示位置信息。其中本实施例的智能货架实现按规格对应定制生产，并将内部的各模块的连接线路进行预设集线、隐藏线槽设置处理，整体更美观。In addition, a display guide module is also set on the smart shelf to guide and display the position of the goods to be searched. The display guide module is electrically connected to the shelf controller. In this embodiment, it is set as a plurality of LED lamp beads arranged at even intervals. , each LED lamp bead is connected to form a
实施例二
参阅图2，在现有的小型化的仓储环境如快递驿站中，因仓储空间狭小和格局差异，部分货架因摆设位置所限无法成对匹配，针对该情况本实施例进行了对应设计，相较于实施例一，本实施例的货架本体上的图像采集模块用于采集本体货架上的图像，其中图像采集模块设置于货架本体一侧端面，用于采集货架本体内部的图像信息；具体的，图像采集模块设置为云台相机16，云台相机包括可多轴动作的云台部和用于图像采集的相机部，而云台相机的云台部连接于货架本体的货架板一侧端面，在多轴动作过程中带动设置于其上部的相机部旋转翻动增大摄制视角范围，相机部的摄像头主体对应摄制内部图像，实现对自身货架本体进行图像采集的功能，并由对应的处理和存储模块对采集的图像进行分析处理，实现图像识别。Referring to Figure 2, in an existing miniaturized storage environment such as a courier station, due to the narrow storage space and the difference in layout, some shelves cannot be matched in pairs due to the limitation of their placement positions. In response to this situation, this embodiment has carried out a corresponding design. Compared with the first embodiment, the image acquisition module on the shelf body of this embodiment is used to collect images on the main body shelf, wherein the image acquisition module is arranged on one side of the shelf body and is used to collect image information inside the shelf body; , the image acquisition module is set as a
另外因快递驿站具有货物集散的功能，会留存较多的快递包裹，在货架上摆置则需要叠加堆放，而叠加的包裹货物则还具有不同的竖向位置定位，故对于货物的位置信息的识别则包含对陈列区块内横向位置信息和竖向位置信息的获取，因此本实施例的显示指引模块设置为多个以货架储物框边轮廓匹配设置的呈长方形的灯串方形框17，该灯串方形框均匀间隔设置LED灯珠，四个框边中的上框边、下框边和左框边、右框边对称设置，通过LED灯珠的间隔分隔设定不同的横向与竖向坐标位置信息。由云台相机16对自身货架上进行图像摄制时，同时获取货物在该陈列区块的横向位置信息和竖向位置信息。如有多个货品需要查找指引，则可设定多种灯珠颜色进行对应闪烁，或通过设置多种闪烁频率的方式进行位置指引。In addition, because the express station has the function of goods collection and distribution, it will retain more express packages, which need to be stacked and stacked on the shelves, and the stacked package goods also have different vertical positions. The identification includes the acquisition of the horizontal position information and the vertical position information in the display block. Therefore, the display guide module of this embodiment is set to a plurality of rectangular light string square frames 17 arranged to match the outline of the shelf storage frame. The square frame of the light string is provided with LED lamp beads evenly spaced, the upper frame edge, the lower frame edge and the left frame edge and the right frame edge of the four frame sides are symmetrically arranged, and different horizontal and vertical directions are set by the interval separation of the LED lamp beads. To coordinate position information. When the
另外，考虑到现有的仓储空间已经是仓储功能，且这些仓储空间具有大量常规的多层货架，如对旧的货架直接进行替换，则会产生大量资源浪费，而本发明的智能货架也可在旧货架基础上通过改造获得，故也可提供了一种模块化智能安装板，其包括安装板本体，安装板本体外侧表面上设有若干安装槽口，安装槽口内设配对的接线插口，安装板本体内部集成线路，并设置电源接头与外部电源连接。其中安装槽口按需设置为匹配图像采集模块、显示指引模块、处理和存储模块、通讯模块中的一种或多种，其中图像采集模块设置为对应的摄像头，显示指引模块可设置为显示屏单元、语音播报单元、多个LED灯珠单元中的一种或任意组合。另外安装板本体后端对应原旧货架的结构设置连接构件，连接构件则可设置为夹板、紧固件、粘贴板等连接结构，用于将安装板本体连接设置于旧货架上端，而一个旧的货架可以按需连接设置若干块本实施例的模块化智能安装板，实现对其自身的智能化改造。In addition, considering that the existing storage space is already a storage function, and these storage spaces have a large number of conventional multi-layer shelves, if the old shelves are directly replaced, a large amount of resources will be wasted, and the smart shelf of the present invention can also be used. It is obtained through transformation on the basis of the old shelf, so a modular intelligent installation board can also be provided. , install the integrated circuit inside the body of the board, and set the power supply connector to connect with the external power supply. The installation slot is set to match one or more of the image acquisition module, the display guidance module, the processing and storage module, and the communication module as needed, wherein the image acquisition module is set to the corresponding camera, and the display guidance module can be set to the display screen One or any combination of unit, voice broadcast unit, and multiple LED lamp bead units. In addition, the rear end of the mounting plate body is provided with a connecting member corresponding to the structure of the old shelf, and the connecting member can be set as a connecting structure such as a splint, a fastener, a sticking board, etc., which is used to connect the mounting plate body to the upper end of the old shelf, and an old one. The shelves can be connected and set up with several modular intelligent installation boards of this embodiment as needed, so as to realize the intelligent transformation of themselves.
智能货架采用以旧的货架为框架基础，将图像采集模块、处理和存储模块、通讯模块及显示指引模块进行模块化处理，整体可按需选取拆装于安装板本体上端，集成实现智能货架的功能效果。The smart shelf is based on the old shelf, and the image acquisition module, processing and storage module, communication module and display guide module are modularized. functional effect.
实施例三Embodiment 3
参阅图3，本实施例中设计了一种智能货架，相较于实施例一，本实施例的货架本体10基于现有的快递自提柜结构基础，上端呈分格设置布局，对应设置多个储物格形成陈列区块用于货物的陈列放置，货架本体10上还连接设有电源模块、图像采集模块、处理和存储模块、通讯模块，其中图像采集模块设置于货架本体一侧端面，其中因储物格设置具有分隔板，该分隔板的设置会对货物形成一定视线阻挡，故本实施例中对应每个储物格设置一个固定式摄像头13来采集对应区域的图像信息；而本实施例的显示指引模块设置为显示屏18，该显示屏包括液晶触控屏和后端相连的货架控制器，由显示屏18显示指引提示取件货物位置信息。Referring to FIG. 3 , a smart shelf is designed in this embodiment. Compared with
另外本实施例的陈列区块15上端也设有负载传感器，其中负载传感器与处理和存储模块电性相连，负载传感器用于采集对应陈列区块上端货物的重量参数的变化，在重量超标的情况下，对应货架控制器产生警示信号，另外负载传感器还可作为感应货物取放的触发开关，对应由货架控制器控制图像处理模块进行定点图像采集。另外本实施例的固定式摄像头上端对应设置红外感应模块，该红外感应模块与处理和存储模块电性相连，被配置为感应人体动作形成感应控制信息，配合负载传感器来感应人体入库和出库操作，并生成对应感应控制信息。具体为红外感应模块设置PIR红外热释电感应开关探头，实时采集智能货架外侧过道移动的人体动作信号，并于处理与存储模块中设定红外感应模块电平变化信息，当移动目标动作触发红外感应模块产生电平变化，则执行货物盘点管理步骤进行重新盘点。In addition, the upper end of the
实施例四
参阅图4，基于实施例一、二、三提供的智能货架设计基础，发明人设计了一种基于智能货架组成的仓储系统，包括若干不同规格智能货架1以及服务器3、管理终端2，其中智能货架中间间隔适当的距离形成仓储过道，而对于采用实施例一的图像采集方式的智能货架则需要成对对称设置以组合使用；其中，服务器3包括：电源模块，为服务器进行供电服务；中央处理器，所述中央处理器汇集各智能货架的处理模块的信息数据，处理分析整体仓储内货物数据及对应的货物信息，对外部请求提供身份认证服务和命令/数据接口；存储模块，所述存储模块动态存储和记录各图像采集模块信息（含摄像头编号、位置、状态、出厂属性、对应拍摄的陈列区块编号等）、各陈列区块的信息（含陈列区块编号、位置、状态、出厂属性、对应置放的货物信息、货物重量等）、历史操作日志，同时存储对应的历史货物入库、出库和盘点信息；通信模块，通讯模块提供对外通讯接口；管理终端2，包括处理器模块、显示模块和通信模块，所述通信模块与处理模块、服务器实现通讯连接，用于对接服务器进行数据查询和录入、图像采集模块设置和控制、陈列区块属性设置和控制等服务。其中图像采集模块中摄像头和陈列区块的对应关系，可以通过管理终端与服务器通讯直接设定，也可由摄像头采集和识别图像信息中的陈列区块编号从而建立对应关系。所述管理终端上还设有出库终端4，其对接服务器并进行货物出库确认。另外该仓储系统还设置若干仓储监控摄像头5，被配置于分布设置于仓储空间，对仓储空间进行监控图像采集。Referring to FIG. 4 , based on the smart shelf design basis provided by the first, second, and third embodiments, the inventor designed a storage system based on smart shelves, including several smart shelves 1 of different specifications, a server 3, and a management terminal 2, in which the intelligent The storage aisles are formed by an appropriate distance between the shelves, and the intelligent shelves adopting the image acquisition method of the first embodiment need to be symmetrically arranged in pairs for combined use; wherein, the server 3 includes: a power module, which provides power supply services for the server; central processing The central processing unit collects the information data of the processing modules of each smart shelf, processes and analyzes the cargo data in the overall warehouse and the corresponding cargo information, and provides identity authentication services and command/data interfaces for external requests; The module dynamically stores and records the information of each image acquisition module (including the camera number, location, status, factory attributes, and the number of the correspondingly captured display block, etc.), and the information of each display block (including the display block number, position, status, factory attributes, corresponding information of the goods placed, weight of goods, etc.), historical operation logs, and store the corresponding historical goods warehousing, warehousing and inventory information; communication module, the communication module provides an external communication interface; management terminal 2, including the processor Module, display module and communication module, the communication module realizes communication connection with the processing module and the server, and is used for docking the server to perform data query and input, image acquisition module setting and control, display block attribute setting and control and other services. The corresponding relationship between the camera and the display block in the image acquisition module can be set directly through the communication between the management terminal and the server, or the camera can collect and identify the display block number in the image information to establish the corresponding relationship. The management terminal is also provided with a
具体的，本实施例中仓储系统应用于物流终端的快递驿站，也即在快递驿站的门店店面基础上进行仓储系统的构建，故服务器与管理终端可以一体设置为具有存储器与处理器的计算机，出库终端设置为快递出库查验设备，并与计算机通讯对接，其中智能货架对应门店店面空间进行合理布局放置，并在门店店面天花板端部设置用于监控的摄像探头，而本实施例采用的智能货架的显示指引模块设置为实施例二中的灯串方形框，可对应显示货物的竖向和横向坐标位置。Specifically, in this embodiment, the warehousing system is applied to the express delivery station of the logistics terminal, that is, the warehousing system is constructed on the basis of the storefront of the express delivery station, so the server and the management terminal can be integrated as a computer with a memory and a processor, The outbound terminal is set as a courier outbound inspection device, and communicates with the computer. The smart shelves are placed in a reasonable layout corresponding to the storefront space of the store, and a camera probe for monitoring is set at the end of the storefront ceiling of the store. The display guide module of the smart shelf is set as the light string square frame in the second embodiment, which can correspond to the vertical and horizontal coordinate positions of the displayed goods.
此外基于该仓储系统，对应配置了一种基于该智能货架组成的仓储系统的管理方法，其应用于上述技术方案中的基于智能货架组成的仓储系统，预先在计算机的服务器中配置货架位置信息，并在货物表面设置带有物品信息的识别标识。具体的，货架位置信息包括智能货架编号信息、陈列区块编号信息、仓储位置信息，其中仓储位置信息设置为对应灯串方形框各个LED间隔位置设置形成的XY轴坐标，将每个陈列区块的位置进行坐标定位分隔。而识别标识设置为二维码、条形码、快递面单等易于识别信息的信息块，供图像识别时快速获取内部的信息，物品信息设置为内部货物品类、收货人信息、物流流程信息等，其中具体的管理方法包括:In addition, based on the warehousing system, a management method of a warehousing system based on the smart shelf is correspondingly configured, which is applied to the warehousing system based on the smart shelf in the above technical solution, and the shelf position information is pre-configured in the server of the computer, And set the identification mark with the item information on the surface of the goods. Specifically, the shelf location information includes intelligent shelf number information, display block number information, and storage location information, wherein the storage location information is set as the XY-axis coordinates formed by the setting of each LED interval position corresponding to the square frame of the light string. The position is separated by coordinate positioning. The identification mark is set as an information block that is easy to identify information such as QR code, barcode, express face sheet, etc., for quickly obtaining internal information during image recognition, and the item information is set as internal cargo category, consignee information, logistics process information, etc. The specific management methods include:
（1）货物入库管理，包括步骤：(1) Goods warehousing management, including steps:
S1，将入库货物整齐摆放于货架本体空闲的货架板陈列区块，将识别标识外向设置；S1, place the inbound goods neatly in the free shelf board display block of the shelf body, and set the identification signs outward;
S2，对应图像采集模块中对应的摄像头实时/定时/接受控制地对货架进行图像采集；S2, the corresponding camera in the image acquisition module performs image acquisition on the shelf in real time/timing/under control;
S3，处理和存储模块对采集的图像信息进行分析处理，获取图像中的识别标识中的物品信息和仓储位置信息，具体为：首先获取图像信息中的识别标识，确定识别标识的数量，并将各识别标识进行分区细化识别，处理获得识别标识对应货物的物品信息。同时根据标识在图像中的位置解析得到对应货物在陈列区块中的仓储位置；S3, the processing and storage module analyzes and processes the collected image information, and obtains the item information and storage location information in the identification marks in the image, specifically: first obtain the identification marks in the image information, determine the number of identification marks, and store the identification marks in the image information. Each identification mark is subdivided and identified, and the item information of the goods corresponding to the identification mark is obtained by processing. At the same time, according to the position of the logo in the image, the storage position of the corresponding goods in the display block is obtained;
S4，通讯模块将处理和存储模块处理的物品信息及其所在陈列区块及具体的仓储位置通讯传输至服务器进行更新完成入库操作；S4, the communication module transmits the information of the item processed by the processing and storage module, its display block and the specific storage location to the server for updating to complete the storage operation;
（2）货物查找管理，包括步骤：(2) cargo search management, including steps:
S1，在需要查找货物时，由管理终端以该货物信息内容发起查找请求，与服务器通信对接找寻该货物信息对应的货架位置信息；S1, when the goods need to be searched, the management terminal initiates a search request with the content of the goods information, and communicates with the server to find the shelf position information corresponding to the goods information;
S2，匹配到对应的货架位置信息，由通信模块与对应的智能货架通信，由显示指引模块进行对应陈列区块内仓储位置的指引显示，指引实现货物位置定位和查找；S2, matching the corresponding shelf position information, the communication module communicates with the corresponding smart shelf, and the display guidance module performs the guidance display of the storage position in the corresponding display block, and the guidance realizes the location and search of the goods position;
（3）货物盘点管理，包括：(3) Cargo inventory management, including:
各智能货架的图像采集模块中对应的摄像头实时/定时/接受控制地对货架进行目标区域图像采集，处理和存储模块对采集的图像信息进行分析处理，获取识别标识中的物品信息及其所在陈列区块及具体的仓储位置，在服务器中进行信息更新从而实现盘点；The corresponding camera in the image acquisition module of each smart shelf collects the image of the target area of the shelf in real time/timing/under control, and the processing and storage module analyzes and processes the collected image information, and obtains the item information in the identification mark and its display. Blocks and specific storage locations are updated in the server to achieve inventory;
（4）货物出库管理，包括步骤：(4) Outbound management of goods, including steps:
S1，在需要货物出库时，由管理终端发起出库请求，先执行货物查找管理的步骤找到待出库货物；S1, when goods need to be released from the warehouse, the management terminal initiates a warehouse-out request, and first performs the steps of goods search management to find the goods to be released from the warehouse;
S2，将出库货物从智能货架中取出，移送至出库终端执行出库操作，并将出库信息发送至服务器；S2, take out the outgoing goods from the smart shelf, transfer them to the outgoing terminal to perform outgoing operations, and send outgoing information to the server;
S3，务器记录出库信息详情，对出库货物信息进行涤除，进行信息更新实现货物出库；S3, the server records the details of the outbound information, cleans the outbound goods information, and updates the information to realize the goods outbound;
（5）在货物入库管理与货物盘点管理中，对于处理模块未能有效识别货物信息的货物，通过采集获取的图像获取该货物所在的货架位置信息，由管理终端发出异常提示指令，提醒工作人员对该异常货物进行处理，并由显示指引模块实施指引显示；(5) In the management of goods warehousing and goods inventory management, for the goods whose processing module fails to effectively identify the goods information, the information of the shelf position where the goods are located is obtained through the collected images, and the management terminal sends out abnormal prompt instructions to remind the work. The personnel process the abnormal goods, and the display guidance module implements the guidance and display;
（6）出库异常管理，当检测到出库操作后，对向的智能货架控制图像采集模块对出货货品进行重新盘点操作，以校验实际取货物品和通过出库终端操作的出库物品是否一致，如货物信息不一致产生出库异常指令，发送至管理终端，终止该异常货物的出库操作。(6) Outbound exception management. When the outbound operation is detected, the opposite intelligent shelf control image acquisition module re-counts the shipped goods to verify the actual picked-up goods and the outbound operation through the outbound terminal. Whether the items are consistent, if the goods information is inconsistent, an abnormal outbound instruction will be sent to the management terminal, and the outbound operation of the abnormal goods will be terminated.
进一步的：其中各个陈列区块上设有负载传感器，该负载传感器进行实时/定时采集放置于其上的货品重量，当负载传感器重量发生变化时触发对应的图像采集模块对该陈列区块进行货物入库/盘点操作，并在服务器中进行信息更新，处理和存储模块通过采集负载传感器数据，同时判断陈列区块是否重量超载，以及时发送过载信号。Further: each display block is provided with a load sensor, the load sensor collects the weight of the goods placed on it in real time/time, and when the weight of the load sensor changes, the corresponding image acquisition module is triggered to carry out the goods on the display block. Warehousing/inventory operations, and update information in the server, the processing and storage module collects the load sensor data, at the same time judges whether the display block is overloaded, and sends the overload signal in time.
进一步的：所述仓储系统的服务器内货物信息与外部云服务器、外部终端通讯连接，传输内部信息及获取外部信息。Further: the cargo information in the server of the storage system is connected to the external cloud server and the external terminal through communication to transmit internal information and obtain external information.
进一步的：在货物出库管理中，货主的手机终端发出取货指令，传送到计算机，再由计算机实施查找取货步骤，最后在出库终端执行出库操作，验证信息是否一致实现出库操作。Further: in the management of goods outbound, the owner's mobile terminal sends out a pick-up instruction, transmits it to the computer, and then the computer performs the search and pick-up steps, and finally performs the outbound operation at the outbound terminal to verify whether the information is consistent to realize the outbound operation. .
具体到快递驿站的管理方法：快递包裹在寄出时在其包裹端面粘贴识别标识（即具有二维码的快递面单），由物流公司进行物流运输中转，整理分类至对应快递驿站站点，物流公司定期一次将对应驿站站点的包裹卸下，包裹货物入库管理为：驿站管理人员将包裹货物置于驿站内智能货架的空缺位置，并将贴有识别标识的端面正面向外设置，在完成码置后，主动控制计算机执行货物入库管理程序，计算机汇集各个智能货架处理和存储模块的图像处理信息，生成新入库货物信息，由驿站管理人员与物流公司进行确认，完成货物的交接。在完成入库操作后，服务器定时将货物入库信息通讯传输给货物货主的手机终端，提醒货主及时取货。The management method specific to the express station: when the express package is sent out, the identification mark (that is, the express face sheet with the two-dimensional code) will be pasted on the end of the package, and the logistics company will carry out the logistics transportation and transfer, and sort and classify it to the corresponding express station. The company unloads the parcels corresponding to the station regularly once, and the management of the parcels into the warehouse is as follows: the station managers place the parcels in the vacant positions of the smart shelves in the station, and set the end face with the identification mark facing outwards. After the code is set, the computer is actively controlled to execute the goods storage management program. The computer collects the image processing information of each intelligent shelf processing and storage module to generate new storage goods information, which is confirmed by the station management personnel and the logistics company to complete the delivery of goods. After the warehousing operation is completed, the server periodically transmits the warehousing information communication of the goods to the mobile terminal of the cargo owner, reminding the cargo owner to pick up the goods in time.
在货主收到货物到货信息至快递驿站取货，通过手机终端操作执行取货指令，由计算机接收并实施货物出库管理的步骤，由驿站管理人员或自身将包裹货物提取至出库终端执行出库操作，验证信息是否一致实现出库操作。When the owner receives the information of the arrival of the goods, he goes to the express station to pick up the goods, executes the order of picking up the goods through the operation of the mobile phone terminal, and the computer receives and implements the steps of managing the goods out of the warehouse. Outbound operation, verify whether the information is consistent to realize the outbound operation.
其中货物盘点管理，在于各智能货架中包裹货物随取件变动及管理人员对货物进行位置变动，可由管理人员控制计算机进行盘点管理操作，实现驿站内货物的信息更新从而实现盘点。Among them, the management of goods inventory is that the packaged goods in each smart shelf change with the pick-up and the position of the goods is changed by the management personnel. The management personnel can control the computer to carry out the inventory management operation, and realize the information update of the goods in the station to realize the inventory.
本发明的仓储系统及其管理方法，除了本实施例中应用于快递驿站的仓储管理外，实际可依据用户需求对应匹配各型仓库、库房、物品室等进行适配性改进应用，实际应用时以轻微调整的方式即可实现。The warehousing system and the management method of the present invention, in addition to the warehousing management applied to the express station in the present embodiment, can actually be adapted to various types of warehouses, warehouses, goods rooms, etc. according to the needs of users for adaptability improvement and application. This can be achieved with slight adjustments.
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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