Construction method of underwater pipe pile type foundation and underwater pipe pile type foundationTechnical Field
The invention relates to the technical field of underwater pipe pile foundations, in particular to a construction method of an underwater pipe pile foundation and the underwater pipe pile foundation.
Background
With the development of offshore wind power to the deep open sea, in order to more effectively utilize offshore wind resources and improve the power generation efficiency, a large megawatt-level fan unit gradually enters research, development and application, but the whole load of the upper part of the fan can be obviously increased, the bearing capacity required by the bottom of the fan is increased, otherwise, the problem of side fall and the like can occur after the fan is installed, and the stable operation of the fan is influenced. The requirement for bearing capacity can be achieved by means of increasing the size of the offshore wind power pile foundation, but this will undoubtedly increase the production and transportation costs of the pile foundation considerably.
In order to reduce equipment cost, a post-grouting construction method is frequently adopted in a pile foundation construction method in the prior art, in the construction process, a tubular pile foundation is firstly driven into a soil body below a water body through vibration pile sinking equipment, then cement grout is injected into the bottom of the tubular pile foundation through the inner side of a tubular pile in a pressurizing mode, and concrete is extruded into the soil body, so that the strength of the soil body below the tubular pile foundation is enhanced, and the tubular pile foundation is prevented from sinking. However, in the post grouting construction process, because the density of the concrete body below the water body is higher, the diffusion volume of the concrete in the soil body is smaller, and the concrete body can filter the concrete in the process of pressurizing and injecting the concrete, so that the solid and the liquid in the concrete are separated, the strength of the concrete is greatly reduced, the bearing capacity of the pipe pile foundation is enhanced weakly, and the problems of pipe pile lateral inclination and the like still occur in the actual use process.
Disclosure of Invention
Therefore, the technical problem to be solved by the present invention is to overcome the defect that the underwater pipe pile foundation in the prior art adopts the post grouting construction method to enhance the bearing capacity of the built pipe pile foundation weakly, so as to provide a construction method of the underwater pipe pile foundation and the underwater pipe pile foundation.
In order to solve the technical problem, the invention provides a construction method of an underwater pipe pile type foundation, which comprises the following steps:
a construction interlayer is axially arranged on the side wall of the tubular pile body, a plurality of construction openings are axially arranged on one side of the construction interlayer, which is far away from the inner cavity of the tubular pile body, and the construction openings are covered by a plugging plate;
hoisting and sinking the tubular pile body at the pre-construction position to enable the tubular pile body to sink to a preset elevation;
arranging blasting devices at the plurality of construction ports along the construction interlayer respectively and detonating the blasting devices to blast the plugging plates and form soil body cavities in the soil body at the corresponding positions of the construction ports;
and injecting cement slurry into the soil body cavity through the construction opening along the construction interlayer, and finishing construction.
Optionally, before the step of injecting cement slurry into the soil cavity, the method further includes: and (4) injecting cement slurry into the soil body at the bottom of the tubular pile body through the construction interlayer to finish pile end grouting.
Optionally, the pile tip grouting step comprises: and putting the grouting pipe down to the bottom of the pipe pile body along the construction interlayer, isolating the construction interlayer at the grout outlet of the grouting pipe, and injecting cement slurry at a preset pressure through the grouting pipe.
Optionally, the step of injecting cement slurry into the soil cavity includes: and (3) arranging a grout outlet on the side wall of the grouting pipe, lowering the grouting pipe along the construction interlayer to the grout outlet and a certain construction opening, isolating two sides of the grout outlet in the axial direction of the grouting pipe in the construction interlayer, so that the grout outlet, the construction opening and the soil body cavity form an isolated closed space, and injecting cement slurry into the soil body cavity through the grouting pipe.
Optionally, the grout outlet is arranged on the side wall of the grouting pipe, and isolation air bags are arranged on two sides of the grout outlet along the axial direction of the grouting pipe; the step of isolating the two sides of the grout outlet in the axial direction of the grouting pipe in the construction interlayer comprises the following steps of: a pair of isolation airbags arranged on two sides of a grout outlet on the grouting pipe are inflated, so that the isolation airbags are expanded to completely fill the horizontal space at the position of the isolation airbag in the construction interlayer.
Optionally, the blasting device comprises a pair of isolation plates and a explosive box arranged between the pair of isolation plates; when the blasting devices are arranged at the plurality of construction openings, the explosive boxes are aligned with the construction openings, and the pair of partition plates are respectively arranged at the upper side and the lower side of the construction openings.
Optionally, the step of setting a construction interlayer includes: a plurality of construction interlayers are arranged at intervals along the circumferential direction of the tubular pile body.
The invention also provides an underwater pipe pile type foundation which is built by applying the construction method of the underwater pipe pile type foundation.
Optionally, the underwater pile foundation bottom extends into the body of the earth, comprising: a tubular pile body;
the soil body cavity, the shaping is in the soil body around the tubular pile body, the soil body cavity intussuseption is filled with the cement structure, the cement structure with this body coupling of tubular pile.
Optionally, the pile body further comprises a plurality of pile side grout pulses, the pile side grout pulses extend from the soil body cavity in a divergent mode towards the direction far away from the pile body, and the pile side grout pulses and the cement structure body are connected into a whole.
The technical scheme of the invention has the following advantages:
1. the invention provides a construction method of an underwater pipe pile type foundation, which comprises the following steps: a construction interlayer is axially arranged on the side wall of the tubular pile body, a plurality of construction openings are axially arranged on one side of the construction interlayer, which is far away from the inner cavity of the tubular pile body, and the construction openings are covered by a plugging plate; hoisting and sinking the tubular pile body at the pre-construction position to enable the tubular pile body to sink to a preset elevation; arranging blasting devices at the plurality of construction ports along the construction interlayer respectively and detonating the blasting devices to blast the plugging plates and form soil body cavities in the soil body at the corresponding positions of the construction ports; and injecting cement slurry into the soil body cavity through the construction opening along the construction interlayer, and finishing construction.
Through at first carrying out the explosion impact to the soil body of tubular pile body side week, the plug plate on the construction intermediate layer is smashed to the shock wave vibration that the explosion produced, the outside soil body becomes the soil body cavity because of the impact wave, the cavity periphery soil body receives the extrusion and becomes more closely knit, then carry out the mud jacking in the soil body cavity that the stake side interval formed through the mode of high-pressure slip casting in the soil body cavity that forms again, can effectively strengthen the horizontal resistance and the vertical bearing capacity of the soil body of stake side, promote the ability that the tubular pile body resisted the horizontal deflection under side direction load and moment of flexure effect, can greatly reduced the risk of pile foundation to one side slope under the impact such as rivers wave.
2. The construction method of the underwater pipe pile type foundation provided by the invention also comprises the following steps before the step of injecting cement slurry into the soil body cavity: and (4) injecting cement slurry into the soil body at the bottom of the tubular pile body through the construction interlayer to finish pile end grouting. By injecting cement slurry into the soil body at the bottom of the tubular pile body in advance, the pile end of the tubular pile body is formed into a pile end mud jacking stone body, the soil plug effect of the tubular pile is improved, the comprehensive improvement of the bearing capacity of the tubular pile is realized, the tubular pile is prevented from settling in the construction process, the dislocation between a construction opening and a soil body cavity is avoided, the construction precision is improved, and the horizontal resistance and the vertical bearing capacity of the soil body on the pile side are effectively enhanced.
3. The construction method of the underwater pipe pile type foundation provided by the invention is characterized in that a pair of isolation air bags arranged on two sides of a grout outlet on a grouting pipe are inflated to enable the isolation air bags to be expanded to completely fill the horizontal space at the position of the isolation air bags in a construction interlayer. The horizontal space at the height of the isolation air bag is completely filled through the isolation air bag, so that the grout outlet, the construction opening and the soil body cavity form an isolated closed space, then grout is injected into the soil body cavity through the grout injection pipe, the injection pressure is increased when grout is injected, and the penetration depth of the grout in the soil body and the compaction degree of the grout in the soil body cavity can be effectively improved through pressurizing and injecting the grout.
4. The invention provides a construction method of an underwater pipe pile type foundation.A blasting device comprises a pair of isolation plates and a explosive box arranged between the pair of isolation plates; when the blasting devices are arranged at the plurality of construction openings, the explosive boxes are aligned with the construction openings, and the pair of partition plates are respectively arranged at the upper side and the lower side of the construction openings. When the explosion construction forms the soil body cavity, through installing the explosive box between two division boards, when the explosive box is detonated, the ascending explosion shock wave of upper and lower direction is by the division board separation, make the shock wave only can move towards the direction of shutoff board, explode the shutoff board and destroy the back and strike formation soil body cavity in the soil body of corresponding position department, through making explosion shock wave directional motion, the closely knit degree of the soil body around the soil body cavity that the reinforcing explosion impact formed, the bearing capacity of reinforcing pile foundation side week soil body to the pile foundation.
5. The underwater pipe pile type foundation provided by the invention extends into the soil body and comprises: a tubular pile body; and the soil body cavity is formed in the soil body around the tubular pile body, a cement structure body is filled in the soil body cavity, and the cement structure body is connected with the tubular pile body. Through set up the cement structure body of being connected with tubular pile body in the soil around the tubular pile body, through the bearing capacity of reinforcing tubular pile body week side, can effectively reduce the risk that the tubular pile body takes place the side of inclining and falls.
6. The underwater pipe pile type foundation further comprises a plurality of pile side grout veins which extend from the soil body cavity in a divergent mode towards the direction far away from the pipe pile body, and the pile side grout veins and the cement structure body are connected into a whole. The pile side grout vein is extended outwards from the cement structure, so that the resistance of the whole movement of the cement structure is increased, the cement structure is prevented from settling, the cement structure can be stably connected to the periphery of the pipe pile body, and the long-term stable operation of the underwater pipe pile type foundation is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Figure 1 is a top view of a pipe pile body provided in an embodiment of the invention.
Figure 2 is a schematic diagram of a pipe pile body provided in an embodiment of the present invention for sinking a pile at the seabed to a predetermined elevation.
Fig. 3 is a schematic diagram of the steps of arranging the squib device and detonating provided in the embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a squib device provided in an embodiment of the present invention.
Fig. 5 is a schematic view illustrating an operation state of an isolation airbag provided in an embodiment of the present invention.
Fig. 6 is a schematic diagram of a pile-side grouting construction step provided in an embodiment of the present invention.
Description of reference numerals: 1. channel steel; 2. a high-strength plastic panel; 3. a tubular pile body; 4. pile end grouting holes; 5. a blasting device; 6. a wire rope; 7. a soil body cavity; 8. a explosive box; 9. an explosion initiator; 10. a separator plate; 11. a mud jacking pump; 12. a stirring and slurry storing device; 13. pile side grout vein; 14. cement slurry; 15. a mud jacking pipe; 16. a pulp outlet; 17. a construction opening; 18. an isolation airbag; 19. grouting and stone-forming body at pile end; 20. and constructing an interlayer.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1
As shown in fig. 1 to fig. 6, the present embodiment provides a method for constructing an underwater pipe pile type foundation, which is suitable for constructing and building a pipe pile type foundation in water bodies such as rivers, lakes, seas, etc., and includes the following steps:
set up constructionintermediate layer 20 along the axial at 3 lateral walls of tubular pile body, set up four constructionintermediate layers 20 along 3 circumference intervals of tubular pile body. One side of theconstruction interlayer 20 departing from the inner cavity of thetubular pile body 3 is provided with a plurality ofconstruction openings 17 along the axial direction, and theconstruction openings 17 are covered by the high-strength plastic plate 2 serving as a plugging plate. In this embodiment, at first along length direction spaced apart hole asconstruction mouth 17 on the web with channel-section steel 1, fix high strengthplastic board 2 inboard at the rectangle hole through epoxy glue or bolted connection's mode, accomplish channel-section steel 1 and be connected the back with high strengthplastic board 2, with channel-section steel 1 welding at the steel-pipe pile outer wall. The two wing plates of thechannel steel 1 are welded on the outer side wall of the steel pipe pile, so that theconstruction interlayer 20 is formed between thechannel steel 1 and the steel pipe pile.
Thetubular pile body 3 with the installedconstruction interlayer 20 is transported to a construction machine position through a transport ship, thetubular pile body 3 is lifted, the pile is sunk through the self weight of thetubular pile body 3, and then a pile driving hammer is installed to drive the pile to a preset elevation.
Hoisting a plurality ofblasting devices 5 into aconstruction interlayer 20 by usingsteel wire ropes 6, wherein eachblasting device 5 comprises a pair of steel isolation plates 10 and ablasting box 8 arranged between the pair of isolation plates 10; when theblasting devices 5 are arranged at a plurality ofconstruction openings 17, the height of theexplosive box 8 is consistent with that of theconstruction openings 17, and the pair of isolation plates 10 are respectively arranged at the upper side and the lower side of theconstruction openings 17. And after the device is ready, starting theexplosion starter 9 to release the energy of all theexplosive boxes 8 in thesingle channel steel 1 so as to explode the plugging plate and form asoil body cavity 7 in the soil body at the position corresponding to theconstruction opening 17. And then taking out the residues after the pile side soilbody blasting device 5 is blasted and storing the residues. Explosion and dashdevice 5 and pass through the hoist and mount ofwire rope 6, andwire rope 6 internally arranged has the lead wire, and a plurality ofexplosive boxes 8 are connected gradually to lead wire one end, andexplosion starter 9 is connected to the other end. When theexplosion starter 9 is opened, theexplosive box 8 is detonated to generate explosion shock waves, the high-strength plastic plate 2 is flushed, and thesoil body cavity 7 is formed outside. A pair of partition walls 10 is provided to provide a reliable limited space for the blast impact energy to be transmitted mainly to the high strengthplastic panel 2.
Beforecement slurry 14 is injected into thesoil body cavity 7, thecement slurry 14 is injected into the soil body at the bottom of thetubular pile body 3 through theconstruction interlayer 20, and pile end grouting is completed. And (3) lowering thegrouting pipe 15 to the bottom of thetubular pile body 3 along theconstruction interlayer 20, isolating theconstruction interlayer 20 at thegrout outlet 16 of thegrouting pipe 15, and injecting thecement slurry 14 at a preset pressure through thegrouting pipe 15. Specifically, a pileend grouting hole 4 for communicating theconstruction interlayer 20 with the inner cavity of thetubular pile body 3 is formed in one end side wall, close to the bottom, of thetubular pile body 3. Thegrout outlet 16 is arranged on the side wall of thegrouting pipe 15, and isolatingair bags 18 are arranged on two sides of thegrout outlet 16 along the axial direction of thegrouting pipe 15. The elevation marks are arranged on the outer surface of thegrouting pipe 15, thegrouting pipe 15 is firstly lowered to the pile end, thegrout outlet 16 on thegrouting pipe 15 is aligned with the pile endgrouting hole 4, and thegrout outlet 16 faces the pile endgrouting hole 4. And starting the inflating device to inflate the isolatingairbags 18 to expand the isolatingairbags 18 on the upper side and the lower side of thegrout outlet 16, after the upper isolatingairbags 18 and the lower isolatingairbags 18 are sealed to form a sealed space for thegrout outlet 16 of thegrouting pipe 15, starting thegrouting pump 11 to adjust the pressure gauge to a set grouting strength, and injecting thecement slurry 14 into the soil core inside the pile end through thegrouting pipe 15 to form a pile endgrouting stone body 19 to finish pile end grouting. Slurry is injected into the soil core inside the pile end of thetubular pile body 3 through the pile end slurrypressing hole 4 by theslurry outlet 16 of theslurry pressing pipe 15 through high pressure to form a pile end slurry pressingstone body 19, so that the strength of the soil core is enhanced, and the bearing capacity of the pile end is improved.
Releasing air in theisolation air bags 18, lifting thegrouting pipe 15 to agrout outlet 16 of thebottom channel steel 1 at the pile side, starting the inflating device again, after the upperisolation air bag 18 and the lowerisolation air bag 18 are inflated, enabling theisolation air bags 18 to be expanded to completely fill the horizontal space at the positions of theisolation air bags 18 in theconstruction interlayer 20, enabling thegrout outlet 16, theconstruction port 17 and thesoil body cavity 7 to form isolated closed spaces, starting high-pressure grouting, enabling grout to be flushed into thesoil body cavity 7 and diffused to the surrounding soil body, and stopping grouting when the grouting speed is sharply reduced. And repeating the step of lifting thegrouting pipe 15 to enable thegrout outlet 16 to sequentially correspond to thesoil body cavities 7 at different heights until grouting construction of all pile sides is finished. The grouting construction process in the plurality ofconstruction interlayers 20 can be carried out simultaneously or independently, and the specific construction mode can be determined according to the construction site condition. When grouting is performed,cement slurry 14 in the stirring and storingdevice 12 is injected into aslurry outlet 16 of thegrouting pipe 15 through the slurry suction pipe and the grouting conveying pipe by the pressure generated by thegrouting pump 11.Annular isolation airbags 18 are arranged above and below agrout outlet 16 of thegrouting pipe 15, and theisolation airbags 18 are inflated before grouting to form a closed space, so thatcement slurry 14 can smoothly enter asoil body cavity 7 formed by explosion impact under the action of high pressure, and simultaneously enter soil bodies on the periphery of thesoil body cavity 7 in a penetrating, compacting or splitting mode to form irregular pileside grout veins 13 which develop longitudinally and transversely.
The invention has proposed the lifting technology of bearing capacity of back mud jacking suitable for offshore wind power steel pipe pile explosion impact, through increasing and exploding thedevice 5, the impact wave that the explosion produces shakes the shutoff plastic slab on thebroken channel steel 1, the outside soil body is formed into thesoil body cavity 7 because of the impact wave, the peripheral soil body of cavity is squeezed and become more closely knit, reduce the pore ratio of the soil body, carry on the mud jacking in thesoil body cavity 7 that the side interval of pile forms through the way of high-pressure slip casting, can promote the horizontal resistance and vertical bearing capacity of the side soil body of pile integrally; in addition, the grouting holes arranged near the pile ends can reinforce the soil core inside thetubular pile body 3, so that the soil plug effect of the steel pipe pile is further improved, and the comprehensive improvement of the bearing capacity of thetubular pile body 3 is realized.
As an alternative embodiment, when the wall thickness of thetubular pile body 3 satisfies the design strength, the construction interlayer may be directly molded in the side wall of thetubular pile body 3 when thetubular pile body 3 is molded.
As an alternative embodiment, when the inner diameter of thetubular pile body 3 meets the construction requirement, the construction interlayer may be formed by welding thechannel steel 1 on the inner side wall of thetubular pile body 3, and theconstruction opening 17 is reserved on the side wall when thetubular pile body 3 is formed or theconstruction opening 17 is formed by cutting at the corresponding position after the construction of the construction interlayer is completed.
Example 2
The embodiment provides an underwater pipe pile type foundation which is built by applying the construction method of the underwater pipe pile type foundation inembodiment 1.
Underwater pipe pile formula basis bottom extends to in the soil body, includes: tubular pile body and soil body cavity. The soil body cavity, the shaping is in the soil body around the tubular pile body, the soil body cavity intussuseption is filled with the cement structure, the cement structure with this body coupling of tubular pile. The pile side slurry pulse extension pipe is characterized by further comprising a plurality of pile side slurry pulses, wherein the pile side slurry pulses extend from the soil body cavity towards the direction far away from the tubular pile body in a divergent mode, and the pile side slurry pulses are connected with the cement structure into a whole. The side grout vein is installed by extending the cement structure body outwards, so that the resistance of the whole movement of the cement structure body is increased, the cement structure body is prevented from settling, the cement structure body can be stably connected to the periphery of the tubular pile body, and the long-term stable operation of the underwater tubular pile type foundation is ensured. The inner cavity at the bottom of the tubular pile body is also provided with a pile end grouting stone-forming body to enhance the soil plug effect. Through setting up soil body cavity, cement structure, stake side pulse thick liquid and stake end mud jacking calculus body, realize that tubular pile body level and vertical bearing capacity are synthesized and are promoted, can greatly reduced tubular pile body take place the risk that the slope side fell in the use.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.