Disclosure of Invention
The present disclosure provides an electrochemical reaction apparatus having a proton exchange membrane for performing an electrochemical reaction, capable of preventing a reduced product (e.g., tin dichloride) from migrating to an anode for oxidation.
In some aspects, the present disclosure provides an electrochemical reaction device comprising,
an anode assembly comprising a first electrode configured to be in contact with an oxide to be oxidized;
a cathode assembly including a second electrode configured to be in contact with the object to be reduced;
the proton exchange membrane is arranged between the cathode assembly and the anode assembly;
a power supply configured to apply a positive voltage between the anode assembly and the cathode assembly.
In some embodiments, the oxide comprises: h2O,H2Or a combination thereof.
In some embodiments, the species to be reduced includes: solutions containing metal cations (e.g. containing Sn)4+The solution of (a).
In some embodiments, the anode assembly further comprises an oxidation catalyst configured to be in contact with the oxide.
In some embodiments, the oxidation catalyst is selected from a Hydrogen Oxidation Reaction (HOR) catalyst, an Oxygen Evolution Reaction (OER) catalyst, or a combination thereof.
In some embodiments, the oxygen evolution reaction catalyst (OER) is a catalyst material capable of catalyzing an oxygen evolution reaction.
In some embodiments, the hydro-oxidation reaction (HOR) catalyst is a catalyst material capable of catalyzing a hydro-oxidation reaction.
In some embodiments, a hydro-oxidation reaction (HOR) catalyst comprises: a platinum group element.
In some embodiments, an Oxygen Evolution Reaction (OER) catalyst comprises: ruthenium, iridium, or combinations thereof.
In some embodiments, the first electrode comprises a porous electrode;
in some embodiments, the second electrode comprises a porous electrode.
In some embodiments, the material of the first electrode comprises titanium metal or titanium alloy;
in some embodiments, the material of the second electrode comprises a carbon material (e.g., carbon fiber).
In some embodiments, the second electrode comprises at least one of carbon fiber paper, carbon fiber cloth, carbon fiber felt, and the like.
In some embodiments, the first electrode is a gas diffusion electrode.
In some embodiments, the first electrode is at least one of a titanium mesh, titanium foam, titanium fiber felt, powder sintered porous titanium, and the like.
In some embodiments, the first electrode is loaded with a platinum carbon catalyst and the platinum loading is from 0.1 to 1mg/cm2Preferably 0.5mg/cm2。
In some embodiments, the ruthenium iridium catalyst is supported on the first electrode.
In some embodiments, the anode assembly further comprises a first plate, a surface of the first plate facing the first electrode is provided with flow channels for distributing the oxide to be distributed, and the first electrode is positioned between the first plate and the proton exchange membrane.
In some embodiments, the first plate is a bipolar plate.
In some embodiments, the cathode assembly further comprises a second plate, the surface of the second plate facing the second electrode is provided with flow channels for distributing the substance to be reduced, and the second electrode is positioned between the second plate and the proton exchange membrane.
In some embodiments, the second plate is a bipolar plate.
In some embodiments, the material of the first plate comprises: graphite, titanium or titanium alloy, zirconium or zirconium alloy, tantalum or tantalum alloy, hastelloy, or combinations thereof.
In some embodiments, the material of the second plate comprises: graphite, titanium or titanium alloy, zirconium or zirconium alloy, tantalum or tantalum alloy, hastelloy, or combinations thereof.
In some embodiments, the flow channel is selected from a linear flow channel, a serpentine flow channel, a zig-zag flow channel, a biomimetic vein-shaped flow channel, or a combination thereof.
In some embodiments, a proton exchange membrane comprises: a perfluorosulfonic acid proton exchange membrane, a sulfonated polyetheretherketone proton exchange membrane, a polybenzimidazole proton exchange membrane, or a combination thereof.
In some aspects, the present disclosure provides a method of performing an electrochemical reaction comprising
Providing an electrochemical reaction device as in any one of the above;
providing an anode assembly with a source of oxide;
providing the object to be reduced to the cathode assembly;
a positive voltage is applied between the anode assembly and the cathode assembly, so that the oxide to be reduced is oxidized and the substance to be reduced is reduced.
In some embodiments, the oxide comprises: h2O,H2Or a combination thereof;
in some embodiments, the species to be reduced includes: metal cation (e.g. Sn)4+)。
In some embodiments, the following overall reaction occurs within the electrochemical reaction device:
to an oxide comprising H2The following reaction occurs at the first electrode: 2H2→2H++2e-
The substance to be reduced comprises SnCl4The following reaction occurs at the second electrode: SnCl4+2e-→SnCl2+2Cl-。
The following general reaction takes place in the electrochemical reaction apparatus4+H2→SnCl2+2HCl。
In some embodiments, the oxide comprises H2The anode assembly further comprises a hydrogen oxidation catalyst in contact with the oxide to be oxidized, and the first electrode is a gas diffusion electrode.
In some embodiments, the starting material is SnCl containing 0.5-2 mol/L4And 1-6 mol/L of HCl aqueous solution, wherein the second electrode is a porous electrode containing carbon fibers. Based on the scheme, the prepared tin dichloride has high purity and high current efficiency, does not have other byproducts, and is environment-friendly.
In some embodiments, the following reactions occur within the electrochemical reaction device:
to an oxide comprising H2O, the following reaction occurs at the first electrode: 2H2O→O2+4H++4e-;
The substance to be reduced comprises SnCl4The following reaction occurs at the second electrode: SnCl4+2e-→SnCl2+2Cl-;
The following overall reaction takes place in the electrochemical reaction apparatus, 2SnCl4+2H2O→2SnCl2+4HCl+O2。
In some embodiments, the oxide comprises H2O, the anode assembly further comprises a water oxidation catalyst in contact with the oxide to be oxidized, and the first electrode is a porous electrode containing metal titanium or titanium alloy;
the original substance is SnCl containing 0.5-2 mol/L4And 1-6 mol/L of HCl aqueous solution, wherein the second electrode is a porous electrode containing carbon fibers.
In some embodiments, the temperature at the first electrode and/or the second electrode is maintained between 25 ℃ and 80 ℃ (e.g., between 40 ℃ and 60 ℃).
In some embodiments, the current density at the first electrode and/or the second electrode is from 100 to 800mA/cm2。
In some embodiments, the method of performing the electrochemical reaction is reducing SnCl4The method of (1).
In some embodiments, the electrochemical reaction device components are sealed using gaskets or glue, and tightened using bolts and nuts.
In some embodiments, the electrochemical reaction device further comprises a heating temperature control device, a peristaltic pump to control the flow rate of the liquid, and a mass flow meter and back pressure valve to control the flow and pressure of the gas.
The invention has the beneficial effects that:
one or more technical schemes of the present disclosure have one or more of the following advantages:
1) some schemes use an electrochemical reaction device with a proton exchange membrane to prevent migration of reduced products (e.g., reduced metal ions, such as tin dichloride) to anodic oxidation.
2) Some schemes use carbon materials (e.g., carbon fiber paper) as the cathode, effectively suppressing hydrogen evolution reactions in acidic environments.
3) Some schemes use hydrogen or water as a reducing agent, so that the problems of secondary pollution caused by using aluminum as the reducing agent and introduction of impurity metal elements caused by using tin as the reducing agent in the traditional process are solved.
4) The tin dichloride prepared by some schemes has high purity, no other by-products and environmental protection.
5) Some schemes are carried out under the temperature and pressure which are easy to reach industrially, so that the cost of the electrochemical reaction device is reduced, the operation is convenient, and the safety is high;
6) in some schemes, hydrogen or water is introduced into the anode to be used as an oxide, and only 0.6V or 2.0V of voltage is applied to achieve 400mA/cm2The current efficiency of the reaction approaches 100%.
7) The tin tetrachloride reduction method provided by the disclosure has the advantages of high efficiency, energy conservation and environmental protection.
8) The tin tetrachloride reduction method provided by the disclosure is suitable for application in the production of phenylhydrazine compounds, and the method is helpful for reducing the overall production cost and has important industrial application value.
Description of the terms
It will be understood that, although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another element, component, region, layer or section. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the present disclosure.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" or "comprising," or "having," when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, regions, integers, steps, operations, elements, components, and/or groups thereof.
Furthermore, relative terms such as "lower" or "bottom" and "upper" or "top" may be used herein to describe one element's relationship to another element as illustrated in the figures. It will be understood that the relative terms are intended to encompass different orientations of the device in addition to the orientation depicted in the figures. For example, if the device in one figure is turned over, elements described as being on the "lower" side of other elements would then be oriented on "upper" sides of the other elements. Thus, the exemplary term "lower" can encompass both an orientation of "lower" and "upper," depending on the particular orientation of the figure. Similarly, if the device in one figure is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. Thus, the exemplary terms "under" or "beneath" can encompass both an orientation of above and below.
As used herein, "about," "substantially," or "approximately" shall generally mean within 20%, preferably within 10% and more preferably within 5% of a given value or range. Numerical quantities given herein are approximate, meaning that the terms "about", "substantially" or "approximately" can be inferred without expressly stated.
The term "proton exchange membrane" refers to a membrane that is typically made of an ionomer and designed to conduct protons. The proton exchange membrane is selectively permeable to hydrogen ions. The proton exchange membrane may be selected from Nafion115 membrane, Nafion117 membrane, Nafion212 membrane, Nafion211 membrane, or membranes manufactured by Dupont in the united states and having proton conducting capability.
The term "Gas Diffusion Electrode" is understood to mean an Electrode on which three aggregate states, namely a solid state, a liquid state and a gaseous state, come into contact with one another.
Detailed Description
Reference will now be made in detail to specific embodiments of the invention. While the invention will be described in conjunction with these specific embodiments, it will be understood that it is not intended to limit the invention to these specific embodiments. On the contrary, these embodiments are intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be practiced without some or all of these specific details. In other instances, well known process operations have not been described in detail in order not to unnecessarily obscure the present invention.
As used in this specification and the appended claims, the singular forms "a", "an", and "the" include plural referents unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
The reagents, methods and apparatus employed in the present invention are conventional food grade reagents, methods and apparatus in the art, unless otherwise specified. Unless otherwise indicated, the test conditions used in the examples of the present invention are those conventional in the art. The reagents used in the examples of the present invention were all commercially available unless otherwise specified.
Example 1:
fig. 1 shows a schematic view of an electrochemical reaction apparatus of example 1. The electrochemical reaction apparatus includes:
theanode assembly 100, theanode assembly 100 includes afirst electrode 101 and afirst plate 102, a surface of thefirst plate 102 facing thefirst electrode 101 is provided with afirst flow channel 104 for distributing an oxide to be formed, a firstflow channel inlet 151 and a firstflow channel outlet 152, and thefirst electrode 101 is configured to be in contact with the oxide to be formed;
thecathode assembly 200, thecathode assembly 200 includes asecond electrode 201 and a secondpolar plate 202, the surface of the secondpolar plate 202 facing the second electrode is provided with asecond flow channel 106 for distributing the substance to be reduced, a secondflow channel inlet 251 and a secondflow channel outlet 252, thesecond electrode 201 is configured to contact with the substance to be reduced;
aproton exchange membrane 300, theproton exchange membrane 300 being disposed between thecathode assembly 100 and theanode assembly 200; thefirst electrode 101 is positioned between the firstpolar plate 102 and theproton exchange membrane 300; thesecond electrode 201 is positioned between thesecond plate 202 and theproton exchange membrane 300; protons pass through theproton exchange membrane 300 from theanode assembly 100 side into thecathode assembly 200 side in the direction of the arrows;
apower supply 400, thepower supply 400 being configured to apply a positive voltage between theanode assembly 100 and thecathode assembly 200.
In this example, thefirst electrode 101 is a 2 × 2cm gas diffusion electrode (carbon fiber paper with a hydrophobic microporous carbon layer), a Hydrogen Oxidation Reaction (HOR) catalyst (platinum carbon catalyst) is disposed on thefirst electrode 101, thesecond electrode 201 is a 2 × 2cm carbon fiber paper, and theproton exchange membrane 300 is a Nafion212 membrane.
In this embodiment, the oxide is H2. H is introduced to theanode assembly 100 through the firstflow channel inlet 1512The hydrogen flowing through thefirst flow channel 104 contacts thefirst electrode 101 and is catalytically oxidized by the voltage, and the insufficiently reacted exhaust gas is discharged through the firstflow channel outlet 152. The hydrogen flow rate was 15mL/min and the aeration pressure was 0.2 bar.
In this example, the substance to be reduced is SnCl4. The solution to be reduced is SnCl containing 1mol/L4And 4mol/L HCl in water. The solution to be reduced is introduced into thecathode assembly 200 through the secondflow channel inlet 251, the solution to be reduced flowing through the second flow channel 204 contacts thesecond electrode 201 and is reduced under the action of the voltage, and the reduced solution is discharged through the secondflow channel outlet 252. The flow rate of the solution to be reduced was 50 mL/min.
The following reaction occurs at the first electrode: 2H2→2H++2e-
The following reaction occurs at the second electrode: SnCl4+2e-→SnCl2+2Cl-。
The following general reaction takes place in the electrochemical reaction apparatus4+H2→SnCl2+2HCl。
Next, electrochemical reactions 1.1 to 1.2 were carried out by using the electrochemical reaction apparatus of example 1.
Electrochemical reaction 1.1
The temperature of the electrochemical reaction device is kept at room temperature. The electrolysis was carried out for 30 minutes at voltages of 0.2 to 1.0V (interval 0.1V), and the current density was plotted as a function of voltage, taking the stable current density at each voltage. And then, sequentially raising the temperature of the electrochemical reaction device to 40 ℃, 60 ℃ and 80 ℃, and testing the relation of current density with voltage change at different temperatures. FIG. 2 is a graph showing the current densities (mA/cm) of the electrochemical reaction apparatus at different temperatures obtained in example 12) Graph of the variation with voltage (tank voltage, V). See table below for specific data.
TABLE 1
And (3) taking the solution electrolyzed at different voltages at 80 ℃ in the electrochemical reaction 1.1, determining the concentration of the tin dichloride in the solution by adopting a potassium dichromate chemical titration method, and calculating the generation rate and the current efficiency of the tin dichloride. FIG. 3 shows the rate of formation of tin dichloride (mmol cm) at 80 ℃ obtained in the electrochemical reaction 1.1-2h-1) And the current efficiency (%) as a function of voltage (tank voltage, V). See table below for specific data.
TABLE 2
| Voltage of | 0.4 | 0.45 | 0.5 | 0.55 | 0.6 | 0.65 | 0.7 | 0.75 |
| Current efficiency | 100 | 100 | 99.5 | 99 | 98.8 | 98.4 | 98.2 | 98 |
| SnCl2Generating rates | 2.34 | 3.91 | 5.16 | 6.46 | 7.91 | 9.44 | 10.35 | 9.99 |
Electrochemical reaction 1.2
Controlling the temperature at the first and second electrodes to 80 deg.C, and applying 400mA/cm between the first and second electrodes2The reaction was terminated at constant current and voltage up to 1V. FIG. 4 shows the results of example 1 at 80 ℃ and 400mA/cm2Stability at current density test chart showing the voltage (cell voltage, V) and current efficiency (%) as a function of time.
TABLE 3
| Time/h | 0 | 2 | 4 | 6 | 8 | 10 |
| Voltage of | 0.58 | 0.58 | 0.58 | 0.58 | 0.6 | 0.62 |
| Current efficiency | / | 99.5 | 98.7 | 98.6 | 98.2 | 97.8 |
Current efficiency (nxe × F)/Q
n: formation of SnCl4Number of moles (determined by chemical titration)
e: transferring electronic number (e 2)
F: faraday constant (F as 96485)
Q: consumption of electricity (Q ═ I × t)
Example 2:
fig. 1 shows a schematic view of an electrochemical reaction apparatus of example 2. The electrochemical reaction apparatus includes:
theanode assembly 100, theanode assembly 100 includes afirst electrode 101 and afirst plate 102, a surface of thefirst plate 102 facing thefirst electrode 101 is provided with afirst flow channel 104 for distributing an oxide to be formed, a firstflow channel inlet 151 and a firstflow channel outlet 152, and thefirst electrode 101 is configured to be in contact with the oxide to be formed;
thecathode assembly 200, thecathode assembly 200 includes asecond electrode 201 and a secondpolar plate 202, the surface of the secondpolar plate 202 facing the second electrode is provided with asecond flow channel 106 for distributing the substance to be reduced, a secondflow channel inlet 251 and a secondflow channel outlet 252, thesecond electrode 201 is configured to contact with the substance to be reduced;
aproton exchange membrane 300, theproton exchange membrane 300 being disposed between thecathode assembly 100 and theanode assembly 200; thefirst electrode 101 is positioned between the firstpolar plate 102 and theproton exchange membrane 300; thesecond electrode 201 is positioned between thesecond plate 202 and theproton exchange membrane 300; protons pass through theproton exchange membrane 300 from theanode assembly 100 side to thecathode assembly 200 side in the direction of the arrows.
Apower supply 400, thepower supply 400 being configured to apply a positive voltage between theanode assembly 100 and thecathode assembly 200.
In this embodiment, thefirst electrode 101 is a 2 × 2cm powder sintered porous titanium electrode, thefirst electrode 101 is provided with an Oxygen Evolution Reaction (OER) catalyst (ruthenium iridium alloy), thesecond electrode 201 is 2 × 2cm carbon fiber paper, and theproton exchange membrane 300 is a Nafion212 membrane.
In this example, the oxide is water (H)2O). Water is introduced into theanode assembly 100 through the firstflow channel inlet 151, the water flowing through thefirst flow channel 104 contacts thefirst electrode 101 and is catalytically oxidized by the voltage, and gaseous products and insufficiently reacted water are discharged through the firstflow channel outlet 152. The flow rate through the water was 50 mL/min.
In this example, the material to be reduced was tin tetrachloride. The solution to be reduced is SnCl containing 1mol/L4And 4mol/L HCl in water. The solution to be reduced is introduced into thecathode assembly 200 through the secondflow channel inlet 251, the solution to be reduced flowing through the second flow channel 204 contacts thesecond electrode 201 and is reduced under the action of the voltage, and the reduced solution is discharged through the secondflow channel outlet 252. The flow rate of the solution to be reduced was 50 mL/min.
The following reaction occurs at the first electrode: 2H2O→O2+4H++4e-
The following reaction occurs at the second electrode: SnCl4+2e-→SnCl2+2Cl-
The following overall reaction takes place in the electrochemical reaction apparatus, 2SnCl4+2H2O→2SnCl2+4HCl+O2。
Next, electrochemical reactions 2.1 to 2.2 were carried out by using the electrochemical reaction apparatus of example 2.
Electrochemical reaction 2.1
The temperature of the electrochemical reaction device is kept at room temperature. The electrolysis was carried out for 30 minutes at a voltage of 1.2 to 2.1V (0.1V interval), and the current density was plotted as a function of voltage, taking the stable current density at each voltage. And then, sequentially raising the temperature of the electrochemical reaction device to 40 ℃, 60 ℃ and 80 ℃, and testing the relation of current density with voltage change at different temperatures. FIG. 5 is a graph showing the current densities (mA/cm) of the electrochemical reaction apparatus at different temperatures obtained in example 22) Graph of the variation with voltage (tank voltage, V). See table below for specific data.
TABLE 4
And (3) obtaining the solution electrolyzed at different voltages at 80 ℃ in the electrochemical reaction 2.1, determining the concentration of the tin dichloride in the solution by adopting a potassium dichromate chemical titration method, and calculating the generation rate and the current efficiency of the tin dichloride. FIG. 6 is the tin dichloride generation rate (mmol cm) at 80 ℃ obtained in example 2-2h-1) And the current efficiency (%) as a function of voltage (tank voltage, V). See table below for specific data.
TABLE 5
| Voltage of | 1.6 | 1.7 | 1.8 | 1.9 | 2 | 2.1 |
| Current efficiency | 99.7 | 99.8 | 99 | 98.6 | 97.2 | 77.5 |
| SnCl2Generating rates | 1.15 | 2.26 | 4.00 | 6.30 | 9.05 | 9.21 |
Electrochemical reaction 2.2
Controlling the temperature at the first and second electrodes to 80 deg.C, and applying 400mA/cm between the first andsecond electrodes 02The reaction was terminated at constant current and the voltage increased to 2.5V. FIG. 7 shows the results of example 2 at 80 ℃ and 400mA/cm2Stability test chart under current density. The graph shows the voltage (tank voltage, V) and current efficiency (%) as a function of time.
TABLE 6
| Time/h | 0 | 2 | 4 | 6 | 8 | 10 |
| Voltage of | 1.99 | 2.01 | 2.02 | 2.04 | 2.05 | 2.07 |
| Current efficiency | / | 98.8 | 98.0 | 97.6 | 97.4 | 97 |
Current efficiency (nxe × F)/Q
n: formation of SnCl4Number of moles (determined by chemical titration)
e: transferring electronic number (e 2)
F: faraday constant (F as 96485)
Q: consumption of electricity (Q ═ I × t)
According to the experimental results of the implementation 1-2, the electrochemical reaction device disclosed by the invention is utilized, hydrogen or water is introduced into the anode to be used as an oxide to be reduced, the solution containing stannic chloride is introduced into the cathode to be used as a substance to be reduced, and the voltage of 400mA/cm can be achieved only by applying 0.6V or 2.0V2The current efficiency of the reaction approaches 100%. The proton exchange membrane of the electrochemical reaction apparatus effectively prevents the reduced product (e.g., tin dichloride) from migrating to the anode for oxidation. The second electrode of the carbon material effectively suppresses the hydrogen evolution reaction in an acidic environment.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.