Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a method, equipment and a medium for constructing a PBOM-based associated material, which can solve the problems in the background by applying associated information in the PBOM, realize the functions of cross-layer trial assembly, acquisition of a kit, joint debugging and the like, realize the material picking requirements of different levels, meet the requirements of production organization, bring online control, facilitate plan management and process tracing, provide a PBOM-based digital solution, realize online control, bring the whole production process into an informatization flow, are suitable for various production organization scenes and support the realization of lean production.
The purpose of the invention is realized by the following scheme:
a PBOM-based associated material construction method comprises the following steps:
s1, acquiring EBOM data;
s2, judging the production organization scene of the EBOM data;
and S3, performing secondary reconstruction on the EBOM data in the PBOM according to the production organization scene of the EBOM data to construct the associated material.
Further, the associated materials comprise virtual associated materials and entity associated materials.
Further, the production organization scenes comprise a scene based on cross-level trial assembly requirements, a scene based on package adoption and a scene based on joint debugging requirements.
Further, when the production organization scenario is a scenario based on cross-level trial assembly requirements, step S3 includes the sub-steps of:
s311, analyzing cross-level trial assembly requirements in a process general planning stage in the CAPP system, analyzing whether trial assembly is needed or not according to whether the cost of the trial assembly is less than the risk brought by no trial assembly or not for specific whole pieces/parts, wherein materials needed by the trial assembly are different in a parent node of the PBOM, and if yes, entering a step S312, and if not, ending the step;
s312, constructing related materials in a material reconstruction stage in the CAPP system, and constructing virtual related materials for materials required by trial assembly;
s313, constructing a process assembly in the material reconstruction stage in the CAPP system, constructing the process assembly under the whole piece/part, and combining the sub-grade materials and the related materials required by trial assembly;
and S314, compiling a trial assembly process in the process compiling stage in the CAPP system, and compiling a trial assembly process procedure card for the process assembly constructed in the step S313.
Further, when the production organization scenario is a scenario based on assembly requirements, step S3 includes the sub-steps of:
s321, analyzing the assembly requirement in the process overall planning stage in the CAPP system, analyzing whether the manufacturing parameters of the materials are uncertain in the manufacturing process and analyzing which materials are required to be assembled with the materials through the condition of definite assembly;
s322, constructing a virtual associated material in a material reconstruction stage in the CAPP system, and constructing the virtual associated material for the material which is uncertain in manufacturing parameters and needs to be assembled;
s323, constructing a process assembly in the material reconstruction stage in the CAPP system, and combining the virtual associated material with the material required by assembly;
and S324, compiling a assembling process in a process compiling stage in the CAPP system, and compiling an assembling process rule card for the constructed process assembly.
Further, when the production organization scenario is a scenario based on the package acceptance, step S3 includes the sub-steps of:
s331, analyzing whether the materials are completely packaged or not in a process overall planning stage in the CAPP system, analyzing all the materials required in the whole/part assembling process, and identifying the materials of which the EBOM is classified into a packaged part;
s332, constructing associated materials in a material reconstruction stage in the CAPP system, classifying the EBOM into the materials of the kit, and constructing entity associated materials;
s333, PBOM material recombination in the material reconstruction stage in the CAPP system, classifying the associated materials into whole pieces/parts in a PBOM structure tree, and constructing a process assembly according to the requirement.
Further, when the production organization scenario is a scenario based on joint debugging requirements, step S3 includes the sub-steps of:
s341, analyzing joint debugging requirements in a process general planning stage in the CAPP system, analyzing an adjusting piece needing joint debugging when the assembly of the current stage is not completed, and determining that the performance meets the requirements and then performing subsequent assembly;
s342, constructing related materials in a material reconstruction stage in the CAPP system, and constructing virtual related materials for materials needing to be matched in a joint debugging manner;
s343, constructing a process assembly at a material reconstruction stage in the CAPP system, constructing the process assembly at the upper stage of each whole piece, and combining all associated materials in joint debugging;
and S344, compiling a joint debugging process in a process compiling stage in the CAPP system, and compiling a joint debugging process rule card for the joint debugging process assembly.
A computer apparatus comprising a processor and a memory, the memory having stored therein a computer program which, when loaded by the processor, performs a floating material construction method as claimed in any one ofclaims 1 to 7.
A computer-readable storage medium, in which a computer program is stored, which computer program is loaded by a processor and executes a floating material construction method according to any one ofclaims 1 to 7.
The beneficial effects of the invention include:
the invention provides a PBOM-based associated material construction method and an electronic equipment product thereof, by the method, associated materials are constructed at PBOM levels, functions of cross-level trial assembly, complete set acceptance, joint debugging and the like are realized, the material receiving requirements of different levels are realized, the requirements of production organization are met, online control is included, plan management and process tracing are facilitated, a PBOM-based digital solution is provided, and the realization of lean production is supported.
Detailed Description
All features disclosed in all embodiments in this specification, or all methods or process steps implicitly disclosed, may be combined and/or expanded, or substituted, in any way, except for mutually exclusive features and/or steps.
Interpretation of terms
The CAPP system: capp (computer Aided Process planning), a computer Aided Process design system, refers to a system that uses computer to perform functions such as numerical calculation, logical judgment and reasoning to make processes such as assembly and processing with the help of computer software and hardware technology and supporting environment. By means of the CAPP system, the problems of low efficiency, poor consistency, unstable quality, difficulty in optimization and the like of manual process design can be solved.
QMS system: QMS (quality Management System), quality Management system.
The PLM system: PLM (product Lifecycle management), product Lifecycle management system.
ERP system: erp (enterprise Resource planning), an enterprise Resource planning system, is an enterprise information management system mainly oriented to the manufacturing industry for integrated management of material resources, capital resources and information resources.
Example 1
As shown in fig. 1, a method for constructing a PBOM-based related material includes the steps of:
s1, acquiring EBOM data;
s2, judging the production organization scene of the EBOM data;
and S3, performing secondary reconstruction on the EBOM data in the PBOM according to the production organization scene of the EBOM data to construct the associated material.
The embodiment aims to solve the problem of how to receive materials used at multiple levels at the same time, and the embodiment method has the following advantages: 1) the method is suitable for various production organization scenes, and fully exerts the advantages of PBOM in EBOM secondary reconstruction; 2) a describable rule is formed and can be applied to automatic realization of process design software; 3) the related materials are reasonably used, so that the material receiving requirements of different levels can be realized, the production organization requirements are met, online control is included, and plan management and process tracing are facilitated.
In specific application, the PBOM is reconstructed through the associated materials aiming at 4 production organization scenes including a cross-layer trialassembly demand scene 1, anassembly demand scene 2, a completeset pickup scene 3 and a jointdebugging demand scene 4. Meanwhile, the related materials are divided into virtual related materials and entity related materials, and the suffixes of the codes are V (virtual) and R (entity) respectively. The invention can borrow the raw materials from the associated materials: returning the virtual associated materials after borrowing the raw materials, and circulating the virtual associated materials according to the PBOM structure tree of the raw materials; the entity associated materials are not returned after the original materials are borrowed, and are circulated along with the reconstructed PBOM structure tree.
Example 2
On the basis ofembodiment 1, when the production organization scenario is a scenario based on cross-level trial assembly requirements, step S3 includes the sub-steps of:
s311, in the process overall planning stage in the CAPP system, planning of overall procedures, product sub-level materials, tools, instruments, equipment, auxiliary materials, fields and the like is mainly carried out according to the characteristics of products, resource allocation, production cycle, cost and quality are comprehensively considered, and the optimal process flow is determined. Analyzing the cross-level trial assembly requirement, analyzing whether trial assembly is needed in the assembly process according to whether the cost of the trial assembly is less than the risk caused by no trial assembly or not and whether the materials required by the trial assembly are different at the parent node of the PBOM or not aiming at specific whole pieces/parts, and entering step S312 if needed or ending if not needed; in the step, cross-layer trial assembly requirement analysis is to analyze whether trial assembly is needed in the assembly process of a specific whole piece/component, and materials needed by the trial assembly are different in a parent node of the PBOM. The judgment standard for whether the trial assembly is needed is whether the cost of the trial assembly is less than the risk caused by no trial assembly.
And S312, in a material reconstruction stage in the CAPP system, the PBOM is reconstructed, the existing materials are packaged, disassembled and adjusted in position, and the materials missing from the original PBOM are supplemented so as to meet the material requirements of each procedure. Constructing related materials, and constructing virtual related materials for the materials required by trial assembly; in the step, the related material is constructed, namely, a virtual related material is constructed for the material required by trial assembly, and the code number of the related material is increased by a suffix V (virtual) compared with that of the original material.
And S313, in a material reconstruction stage in the CAPP system, the PBOM is reconstructed, the existing materials are packaged, disassembled and adjusted in position, and the materials missing from the original PBOM are supplemented so as to meet the material requirements of each procedure. Constructing a process assembly, constructing the process assembly under the whole piece/part, and combining the sub-grade materials and the related materials required by trial assembly;
and S314, a process programming stage in the CAPP system, wherein the process programming stage is to carry out detailed process-level and work-step-level process design and to program a process rule card for guiding field production operation. And step S313, compiling a trial assembly process, namely compiling a trial assembly process procedure card for the process assembly constructed in the step S313. In this step, the PBOM structure changes before and after the associated material is built as shown in fig. 6.
In the embodiment, trial assembly is often required in the assembly process, and the problems of interference, dislocation, hole site missing processing and the like are found in advance. The trial assembly is divided into same-level trial assembly and cross-level trial assembly, wherein the same-level trial assembly means that materials required by the trial assembly have the same father node in a PBOM structural tree, and the cross-level trial assembly means that the materials required by the trial assembly are different in the father node of the PBOM. The trial assembly is usually only suitable for parts at the same level, however, the EBOM is usually constructed according to the function level, so that the situation of cross-level trial assembly is often generated. How to realize the trial assembly among the cross-level parts is always a pain point of an enterprise. By constructing the associated materials, the requirement of cross-layer trial assembly is met, and the method has the following advantages: (1) the mapping of the materials is realized by constructing the associated materials, the cross-level trial assembly is converted into the same-level trial assembly, and the cross-level trial assembly is realized by adopting a same-level trial assembly PBOM reconstruction method. (2) And independent orders can be formed by cross-layer trial assembly, and the functions of task assignment, financial accounting, material acceptance and warehousing and the like are realized.
Example 3
On the basis ofembodiment 1, when the production organization scenario is a scenario based on assembly requirements, step S3 includes the sub-steps of:
s321, a process overall planning stage in the CAPP system, wherein the process overall planning stage is mainly used for planning overall processes, product sub-level materials, tools, instruments, equipment, auxiliary materials, fields and the like according to product characteristics, comprehensively considering resource allocation, a production cycle, cost and quality and determining an optimal process flow. Analyzing the assembly requirement, analyzing whether the manufacturing parameters of the materials are uncertain in the manufacturing process, and analyzing the condition of which the materials are required to be assembled with the materials by the condition of definite assembly;
and S322, in a material reconstruction stage in the CAPP system, the PBOM is reconstructed, the existing materials are packaged, disassembled and adjusted in position, and the materials missing from the original PBOM are supplemented to meet the material requirements of each procedure. Constructing virtual associated materials, namely constructing the virtual associated materials for the materials which are uncertain in manufacturing parameters and need to be assembled; in this step, the associated material code number is increased by a suffix V (virtual) to the original material.
And S323, in a material reconstruction stage in the CAPP system, the PBOM is reconstructed, the existing materials are packaged, disassembled and adjusted in position, and the materials missing from the original PBOM are supplemented to meet the material requirements of each procedure. Constructing a process assembly, and combining the virtual associated material with the material required by assembly;
and S324, a process compiling stage in the CAPP system, wherein the process compiling stage is to carry out detailed process-level and work-step-level process design and compile a process rule card for guiding field production operation. And compiling a assembling process, namely compiling a process specification card for the constructed process assembly. In this step, the PBOM structure changes before and after the associated material is built as shown in fig. 7.
In this embodiment, some parts cannot be manufactured independently in the production process, and the manufacturing parameters must be determined by other parts. For example, the cable in the pure manual mode must determine the length of the lower wire, the binding position, etc. according to the actual routing path. The assembly requirement is hard to be embodied in the EBOM, and the assembly is realized by constructing the associated materials, so that the method has the following advantages: (1) the assembly can form an independent order, and is distinguished from the assembly process of the parts, so that the problems of process disorder, material circulation disorder and the like caused by the formation of multilayer task nesting are avoided. (2) After the initial manufacture is finished and the manufacturing parameters are recorded, the assembly node of the PBOM can be cancelled, and the PBOM maintenance is convenient.
Example 4
On the basis ofembodiment 1, when the production organization scenario is a scenario based on the use of a kit, step S3 includes the sub-steps of:
and S331, planning general procedures, product sub-grade materials, tools, instruments, equipment, auxiliary materials, fields and the like according to the characteristics of the products in a process general planning stage in the CAPP system, and determining an optimal process flow by comprehensively considering resource allocation, production cycle, cost and quality. Analyzing whether the materials are completely sleeved, analyzing all the materials required in the whole piece/part assembling process, and identifying the materials of which the EBOM is put into a complete piece;
s332, in a material reconstruction stage in the CAPP system, the PBOM is reconstructed, the existing materials are packaged, disassembled and adjusted in position, and the materials missing from the original PBOM are supplemented to meet the material requirements of each procedure. Constructing associated materials, namely, classifying the EBOM into the materials of the complete set, and constructing entity associated materials; in this step, the associated material code is increased by a suffix R (entity) to the original material.
And S333, in a material reconstruction stage in the CAPP system, the PBOM is reconstructed, the existing materials are packaged, disassembled and adjusted in position, and the materials missing from the original PBOM are supplemented so as to meet the material requirements of each procedure. And (4) PBOM material recombination, namely, classifying the associated materials into whole pieces/parts in a PBOM structure tree, and constructing a process assembly according to needs to realize fine production. In this step, the PBOM structure changes before and after the associated material is built as shown in fig. 8.
In this embodiment, the kit is a common application mode of the EBOM, and the centralized production is realized by combining the materials of the same type in the EBOM, so that the production efficiency is improved. The whole parts filled with materials in the kit are different, the traditional manufacturing mode is to separately draw out the kit according to the process requirements, the defects are that the kit is separated from the whole order, the time for completing the kit can only be managed and controlled offline, and a lot of inconvenience is brought. The method realizes the application of the complete set by constructing the associated materials and has the following advantages: (1) the online control of the application of the kit is realized, and a basis is provided for standardized and data production. (2) The associated materials and the materials in the complete set have associated information, so that the planning monitoring and the production process tracing are facilitated.
Example 5
On the basis ofembodiment 1, when the production organization scenario is a scenario based on joint debugging requirements, step S3 includes the sub-steps of:
and S341, in a process overall planning stage in the CAPP system, planning general procedures, product sub-level materials, tools, instruments, equipment, auxiliary materials, fields and the like according to the characteristics of products, comprehensively considering resource allocation, a production cycle, cost and quality, and determining an optimal process flow. Analyzing joint debugging requirements, analyzing an adjusting piece needing joint debugging when the assembly of the current stage is not finished, and determining that the performance of the adjusting piece meets the requirements and then carrying out subsequent assembly;
and S342, a material reconstruction stage in the CAPP system, wherein the stage is used for reconstructing the PBOM, packaging, splitting and adjusting the position of the existing material, and supplementing the material missing from the original PBOM so as to meet the material requirements of each procedure. Constructing related materials, and constructing virtual related materials for the materials needing to be matched in a complete manner in joint debugging; in this step, the associated material code number is increased by a suffix V (virtual) to the original material.
And S343, a material reconstruction stage in the CAPP system, wherein the stage is used for reconstructing the PBOM, packaging, splitting and adjusting the position of the existing material, and supplementing the material missing from the original PBOM so as to meet the material requirements of each procedure. Constructing a process assembly, namely constructing the process assembly at the upper stage of each whole piece, and combining all the associated materials of joint debugging;
and S344, a process programming stage in the CAPP system, wherein the process programming stage is to carry out detailed process-level and work-step-level process design and to program a process rule card for guiding field production operation. And compiling a joint debugging process, and compiling a joint debugging process rule card for the joint debugging process assembly. In this step, the PBOM structure changes before and after the associated material is built as shown in fig. 9.
In this embodiment, a plurality of integral parts are often required to be adjusted in a system during the production process, and after the performance is confirmed to meet the requirements, the subsequent assembly of each integral part is performed. In the traditional manufacturing mode, only the related materials of all the whole parts can be orderly sleeved under the line, and the materials are returned to all the whole parts after being adjusted in a joint mode to be continuously assembled, so that inconvenience is brought. The system joint debugging requirement is realized through the associated materials, and the method has the following advantages: (1) the online management and control of material access required by joint debugging are realized, and a basis is provided for standardized and data production. (2) The joint debugging time can be flexibly adjusted according to needs, the joint debugging materials can be flexibly adjusted, and the advantages of PBOM secondary reconstruction are fully utilized.
Example 6
The present embodiment provides a computer device, which includes a processor and a memory, where the memory stores a computer program, and when the computer program is loaded by the processor, the computer program executes the floating material construction method according to any one ofembodiments 1 to 5.
Example 7
The present embodiment provides a computer-readable storage medium, in which a computer program is stored, and the computer program is loaded by a processor and executes the floating material construction method according to any one ofembodiments 1 to 5.
Example 8
In this embodiment, the associated materials based on the PBOM are constructed according to different production organization scenarios, and a product data management information system is formed, where the system executes the following steps:
when the cross-level-based trial assembly requirement is faced, referring to fig. 2 and fig. 6, taking a certain module product as an example, the construction steps include:
step 1, cross-layer trial assembly requirement analysis: XX8.01 (box) and XX8.03 (side panel) have cross-layer trial assembly requirements, so as to find design defects in advance.
Step 2, constructing related materials: and constructing a virtual associated material XX8.01V (box virtual associated material) for XX8.01 (box), and constructing a virtual associated material XX8.03V (side plate virtual associated material) for XX8.03 (side plate). When cross-layer trial assembly is carried out, raw materials XX8.01 (a box body) and XX8.03 (a side plate) are used, and the raw materials are put in a warehouse and returned after the trial assembly is finished.
Step 3, constructing a process assembly: a process assembly was built under a full piece XX3.01 (variable frequency module), including XX8.01V (box virtual associated materials) and XX8.03V (side panel virtual associated materials).
Step 4, programming of a trial assembly process: and compiling a trial assembly process rule card for the process assembly.
When the method is based on the assembly requirement, referring to fig. 3 and 7, taking a certain module product as an example, the construction steps comprise:
step 1, assembling requirement analysis: XX4.01 (cable) can not be directly started due to lack of manufacturing parameters such as offline length, binding position and the like, and needs to be determined after being assembled according to the actual installation size of the box body.
Step 2, constructing related materials: and constructing a virtual associated material XX8.01V (box virtual associated material) for XX8.01 (box), and constructing a virtual associated material XX-001V (cable raw material virtual associated material) for XX-001 (cable raw material). During assembly, raw materials XX8.01 (a box body) and XX-001 (cable raw materials) are used, and the raw materials are put in a warehouse and restored after the assembly is finished and manufacturing parameters are determined.
Step 3, constructing a process assembly: a process assembly was built under a full piece XX3.01 (variable frequency module), including XX8.01V (box virtual associate) and XX-001V (cable log virtual associate).
Step 4, assembling process compilation: and compiling and assembling the process specification card for the process assembly.
When the method is based on the suite field, referring to fig. 4 and 8, taking a certain rack product as an example, the construction steps comprise:
step 1, material complete analysis: the materials required for XX2.01 (rack) assembly include XX4.01 (cable) and XX4.02 (cable) in XX4 (cable kit) in addition to the sub-grade materials.
Step 2, constructing related materials: building physical association materials XX4.01R (cable physical association materials) and XX4.02R (cable physical association materials) for XX4.01 (cable) and XX4.02 (cable) in the kit. When the XX2.01 (rack) is assembled, raw materials XX4.01 (cable) and XX4.02 (cable) are adopted, are not returned, and are put in storage together with the XX2.01 (rack) after assembly.
Step 3, PBOM recombination: physical association materials XX4.01R (cable physical association materials) and XX4.02R (cable physical association materials) were classified under XX2.01 (rack).
When the demand based on joint debugging is met, referring to fig. 5 and 9, taking a certain rack product as an example, the construction steps include:
step 1, joint debugging requirement analysis: XX3.01 (module), XX3.02 (module) and XX3.03 (module) need to be matched in a joint debugging way before packaging, so that the whole electrical performance meets the design requirement.
Step 2, constructing related materials: for XX3.01 (module), XX3.02 (module) and XX3.03 (module), virtual associated materials XX3.01V (module unpackaged virtual and real associated materials), XX3.02V (module unpackaged virtual and real associated materials) and XX3.03V (module unpackaged virtual and real associated materials) are respectively constructed, corresponding to the technical state of each module when it is unpackaged. During joint debugging, unpackaged raw materials XX3.01 (module), XX3.02 (module) and XX3.03 (module) are borrowed and put in storage to plan the raw materials after joint debugging.
Step 3, constructing a process assembly: a process assembly was built under a full piece XX2.01 (rack) consisting of XX3.01V (module unpackaged state virtual-real related material), XX3.02V (module unpackaged state virtual-real related material), XX3.03V (module unpackaged state virtual-real related material).
Step 4, joint debugging process compilation: and compiling a joint debugging process rule card for the process assembly.
The parts not involved in the present invention are the same as or can be implemented using the prior art.
The above-described embodiment is only one embodiment of the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be easily made based on the application and principle of the present invention disclosed in the present application, and the present invention is not limited to the method described in the above-described embodiment of the present invention, so that the above-described embodiment is only preferred, and not restrictive.
Other embodiments than the above examples may be devised by those skilled in the art based on the foregoing disclosure, or by adapting and using knowledge or techniques of the relevant art, and features of various embodiments may be interchanged or substituted and such modifications and variations that may be made by those skilled in the art without departing from the spirit and scope of the present invention are intended to be within the scope of the following claims.