Detailed Description
The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1, the vibrating robot comprises avibrating rod 1, amechanical arm 2, a smallhydraulic arm 3, a largehydraulic arm 4, adriving control room 5, apower box 7 and achassis 8, wherein the vibratingrod 1 is loaded on themechanical arm 2, themechanical arm 2 is connected with the largehydraulic arm 4 through the smallhydraulic arm 3, the largehydraulic arm 4 is hinged with thechassis 8, thedriving control room 5 is rotationally fixed on thechassis 8, thepower box 7 is fixed on thechassis 8, the vibrating robot further comprises an independentdriving crawler device 6, themechanical arm 2, the smallhydraulic arm 3 and the largehydraulic arm 4 are connected through a variable frequency servo hydraulic device, the smallhydraulic arm 3 and the largehydraulic arm 4 are lifted through the variable frequency servo hydraulic device, the independentdriving crawler device 6 is fixed on the lower end face of thechassis 8,
as shown in fig. 2 and 3, the independently drivencrawler belt device 6 includes an independent driving device 6.1, an adaptive independent suspension device 6.2, and an independently steered hydraulic motor 6.3, 6 of the independent driving devices 6.1 are connected to thechassis 8 through the adaptive independent suspension device 6.2, and the independently steered hydraulic motor 6.3 is connected to the independent driving device 6.1. The independent driving device 6.1 comprises a driving hydraulic motor 6.1.1, driving wheels 6.1.2, a driving crawler 6.1.3 and a crawler supporting plate 6.1.4, the driving hydraulic motor 6.1.1 and the driving wheels 6.1.2 are all 6 in number, the 6 driving hydraulic motors 6.1.1 are respectively connected with the 6 driving wheels 6.1.2, the 6 driving wheels 6.1.2 are all meshed with the inner surface of the driving crawler 6.1.3, the crawler supporting plate 6.1.4 is fixed on the inner surface of the driving crawler 6.1.3, the driving hydraulic motor 6.1.1 and the driving wheels 6.1.2 are both positioned on the crawler supporting plate 6.1.4, the independent steering hydraulic motor 6.3 is positioned on the inner surface of the driving crawler 6.1.3, and the independent steering hydraulic motor 6.3 is connected with the crawler supporting plate 6.1.4 through a rack.
Mechanical arm and vibrating system
Adopt typical hydraulic shovel structure, this system is bybig arm 4 of hydraulic pressure,hydraulic pressure forearm 3 carries out lifting control, four degree offreedom arms 2 carry out vibration position control, the excellent of vibrating is placed the piece and is vibrated the inserted position and seek, in addition the rotation ofcontrol room 5, the realization is to the accurate control of the excellent 1 of vibrating, simultaneously with hydraulic system replacement for the servo hydraulic system of frequency conversion, with each joint installation high accuracy angle sensor, and at the terminal inclination sensor of installing of the system of vibrating and laser vehicle apart from the module, the perception is vibrated the angle of excellent and is inserted the concrete degree of depth, in order to satisfy the accurate positioning needs of the excellent of vibrating. The technical innovation meets the standards that the positioning accuracy of the vibrating rod is not more than +/-10 cm in the horizontal direction, not more than +/-2 cm in the vertical direction and not more than 1 degree in angle deviation. The vibrating rod installation position, the unified installation bore guarantees that the vibrating rod of different diameters size can change wantonly according to work service environment, and this equipment has very high interchangeability, can carry out effectual change vibrating rod according to the interval size of steel reinforcement cage and place the piece.
The arm system of vibrating, through central control system's intelligent control, can realize:
firstly, a big arm, a small arm and a vibrating rod placing tool of the vibrating machine can independently act and can also be matched with each other to realize compound action; the action of the working device and the rotation of the rotary table can be carried out independently and can also carry out compound action so as to improve the vibrating rate of the vibrating machine; all actions of the vibrating tamper are reversible and stepless speed change is realized; the vibrating machine is safe and reliable in operation, and each executing element (a hydraulic cylinder, a hydraulic motor and the like) has good overload protection; the slewing mechanism and the walking device are reliably braked and limited in speed; the big arm is prevented from fast descending due to self weight and the whole machine is prevented from sliding down the slope in an overspeed way.
Intelligent vibration system
The intelligent vibration system is the key for guaranteeing vibration quality, the intelligent vibration firstly needs to quickly and accurately sense vibration parameters and concrete parameters, secondly needs to construct a quality analysis index and decision system so as to control the intelligent vibrator, and finally forms a vibration construction quality monitoring system, can acquire real-time vibration information, and provides a sensing method based on combined ranging of various sensors
Firstly, the vibration device is provided with a GPS positioning module, an angle sensor (or a gyroscope), a laser radar, an ultrasonic distance meter, a hydraulic sensor and other equipment, so that the parameters of vibration position, distance, depth, inclination angle and the like can be automatically acquired.
Secondly, a vibrating state current collecting device is installed on a power supply line of the vibrating rod, change data of working current are collected in real time, state data of the vibrating rod are obtained and judged in real time according to current changes, and the state data are sent to a timing device through a communication device, so that vibrating working time and the state of the vibrating rod are displayed in real time.
Unmanned system
The unmanned driving system integrates a laser radar, a GNSS positioning system, an inertial navigation system, a camera, a millimeter wave radar, an industrial personal computer and the like, can realize unmanned driving through an upper computer control system and a lower computer control system, and can freely switch between unmanned driving and manual driving schemes.
Features and advantages
Map creating and real-time positioning technology
By adopting the map creation and real-time positioning technology based on point cloud data, the problem of dependence on satellite signals and the performance of inertial devices in the positioning process is solved, and the positioning precision and reliability of the unmanned robot are improved.
For synchronous positioning and mapping:
positioning: the machine must know its location in the environment.
Establishing a graph: the machine must record the location of the feature in the environment.
SLAM: the machine establishes an environment map while positioning, and the basic principle is that positioning and positioning error reduction are achieved through multi-feature matching by a probability statistics method.
Information fusion technology of multiple sensors
By utilizing an effective multi-sensor information fusion technology, multi-sensor information such as laser arrival requirement, vision requirement, millimeter wave arrival requirement and the like is integrated, reliable sensing of environment information is realized, the accuracy of environment detection and identification of the unmanned vibrating robot in a complex environment is improved, and the safe operation of the unmanned vibrating robot is ensured.
The posture and the behavior intention of a person can be identified by detecting the human body shape and the human body characteristic points, the distance between the pedestrian and the machine is accurately estimated, and the safety of the person is not threatened in the operation of the machine.
Each obstacle on the travelling route can restore the three-dimensional boundary frame, the moving direction of the moving object is predicted, and the distance of the moving object is accurately estimated, so that the travelling direction of the unmanned machine is accurately planned, the environment position is constructed by the feedback information of the sixteen-line laser radar, and the self-positioning of the machine in the environment is realized.
Decision planning technology under uncertain environment
The multi-resolution thought is introduced into decision planning, and various uncertainties appearing in sensing and planning are resolved by using different resolutions, so that the capability of the unmanned vibrating robot for making reasonable decisions in an uncertain environment is effectively improved.
Machine retrofit and sensor introduction
The system integrates sensors such as a laser radar, a GNSS/I MU (global navigation satellite system/inertial measurement unit) module, a millimeter wave radar, vision and the like, realizes the connection with the sensors through a lower computer to sense the environment, control an execution mechanism of the machine and complete the real-time communication with an upper computer; the upper computer carries out filtering and analysis processing on data acquired by the lower computer, plans a traveling path and a control strategy of the machine, realizes a series of functions of starting and stopping, accelerating, steering, obstacle avoidance and the like of the machine, and achieves the effect of unmanned autonomous traveling. The power and the exhibition disc of the whole machine are matched according to the specification of the passenger vehicle, all information of a control system of the whole machine is transmitted or shared through a CAN (controller area network) bus, and programs of an upper computer and a lower computer adopt a modularized design, so that parameters are convenient to modify.
Six-wheel independent drive chassis system
The obstacle crossing (crossing over a 60cm step) can be realized through a complex combined pavement consisting of a soft pavement (such as a soft concrete pouring layer), a wading pavement, a slope pavement, a narrow pavement and the like. In order to pass through the off-road property of the robot, the robot is ensured not to sink when passing through a soft road surface, and in addition to the adoption of the crawler wheels, the robot is required to have balanced traction force of each driving wheel under various complicated road surface conditions. In order to ensure the driving safety of the vibrating robot, the robot is required not to tip over when passing through a slope road surface, the robot is ensured to have enough traction force when passing through a smooth road surface, and the robot is required to have better smoothness when passing through an uneven road surface.
(1) Independent drive system and control
6 wheels are independently driven by 6 hydraulic motors respectively, and the 6 hydraulic motors are divided into two groups, the three motors on the left side are one group, the three motors on the right side are one group, power is provided by the constant power variable plunger pumps controlled by 2 electro-hydraulic proportions respectively, and the shunt is utilized for shunting. In order to ensure the stability of the vehicle in straight line running, the traction balance of 6 motors needs to be ensured; meanwhile, the flow of the driving wheels on the same side is automatically distributed on the basis of ensuring balanced traction by utilizing a liquid resistance control technology. When one or more motors idle due to the fact that the road surface is too slippery or a pit is trapped, the power of the one or more motors needs to be cut off and is automatically distributed to other driving wheels, so that each driving motor needs to be independently controlled, the running state of the driving motor (including parameters such as the rotating speed of the motor and the pressure of an oil inlet and an oil outlet) is monitored in real time, and a control system carries out corresponding adjustment according to the parameters.
(2) Adaptive control active suspension system and control
When the off-road vehicle driven by 6X6 model and 8X8 model multiple shafts runs on the surface with extraordinary ruggedness, the vertical load of a certain driving wheel is reduced greatly due to the structure of an independent suspension, and even the off-road vehicle leaves the surface and is suspended, so that the driving wheel loses the adhesion with the surface and the trafficability of the driving wheel is influenced. The independent suspension and the balanced suspension allow larger relative displacement between the wheel and the frame, so that the driving wheel is always kept in contact with the ground, and better adhesion performance is ensured. Meanwhile, the independent suspension can remarkably improve the minimum ground clearance of the vehicle, so that the trafficability of the vehicle is improved.
The technology adopts 6 crawler wheels, active suspension is realized by 6 hydraulic cylinders respectively, a displacement sensor and a pressure sensor are installed on each hydraulic cylinder, and a control system monitors the state of each hydraulic cylinder at any time so as to ensure that the robot has good trafficability under different road conditions. When the robot runs on a flat road, all the 6 hydraulic cylinders retract, and the passive suspension is realized by a hydraulic system, so that the ground clearance of the robot is minimum, the gravity center of the robot is reduced, and the safety of the robot during high-speed running is improved; when the crawler wheels pass through an uneven road surface, the control system detects the state of each crawler wheel, and if the front surface of each crawler wheel is provided with a pit, the oil cylinder is controlled to extend outwards until the crawler wheels are reliably contacted with the ground; if the obstacle with the bulge in the front is detected, the control oil cylinder is sequentially retracted, and the crawler wheels are reliably contacted with the ground in the process. If one track wheel exceeds the adjusting range of the oil cylinder due to the fact that the pit is too deep, the control system needs to cut off the power of the track wheel and distribute the power to other driving wheels.
(3) Independent steering system and control
The driving wheels 6.1.2 can realize steering through the independent steering hydraulic motors 6.3, and each driving crawler 6.1.3 can realize independent steering.
The using method comprises the following steps: when the driving crawler belt 6.1.3 turns, the independent turning hydraulic motor 6.3 is started to drive the gear to rotate, the gear is meshed with the rack on the crawler belt supporting plate 6.1.4 to drive the driving crawler belt 6.1.3 to rotate in the horizontal direction, and then the turning of the driving crawler belt 6.1.3 is realized.
The adoption of the independent drivingcrawler belt device 6 can realize that:
step of turning over 60cm high
The multi-wheel independent driving and self-adaptive active suspension system adopted by the vibrating robot can easily cross a step obstacle with the height of 60 cm.
② passing through uneven road surface
When the robot runs on a rough road surface, factors influencing the trafficability of the robot mainly include the overall dimension, the tire diameter, the driving form and the like of the whole vehicle. The approach angle, departure angle and minimum ground clearance in the robot dimensions have the greatest influence on the trafficability of the robot, which must be large enough otherwise the vehicle is inserted underground during travel or because the approach angle is too small; or the rear bridge is lifted due to the undersize departure angle; or the robot is firmly caught due to the fact that the minimum ground clearance is too small; or the robot is set up because the transverse and longitudinal pass radii are too large. These phenomena all cause the robot to "ground".
Conventional transaxle vehicles typically employ multiple axles; the longitudinal or transverse passing radius can be reduced by shortening the wheel track or the wheel base and the like; adopting a large-diameter tire; front overhang and rear overhang are reduced; the positions of components such as an oil tank, a silencer and an oil pan of an engine are improved, and the trafficability of the robot is improved by adopting a wheel edge speed bridge with a large ground clearance. After the technology is adopted, the 6 crawler wheels are independently driven by the 6 hydraulic motors respectively, and because a traditional drive axle is cancelled, a drive axle intermediate differential mechanism 'large bulge' which directly influences the ground clearance does not exist, the ground clearance can be greatly improved, and the geometric obstacle crossing capability is improved. The driving forces of the 6 crawler wheels are mutually independent, and the crawler wheels have reliable independent driving capability under any condition, so that the attachment passing capability is strong, and the cross-country capability and the traction capability are improved. The hydraulic transmission ratio is easier to distribute and control power than mechanical transmission, and the robot can control the power very easily, so that the conversion of two-wheel drive, four-wheel drive and six-wheel drive can be realized conveniently. Under the condition of off-road running, the soil has certain elasticity, and the ground also has certain unevenness, so that the vertical vibration of the robot and the torsional vibration of the transmission system parts can be caused. Such vibrations not only make it difficult for the operator to tolerate, fatigue damage to the parts of the running gear and drive train, but also severely affect the passing performance of the machine if the vehicle speed is high. After the technology is adopted, the active suspension is realized by adopting the hydraulic oil cylinder, so that the smoothness of the robot in the running process can be greatly improved.
Ability to pass through soft road surface
When the robot passes through a soft road surface, the track wheels sink to a greater depth than when the robot travels on a hard road surface, so that the resistance of the road surface to the track is large. In order to make the track sink to a small depth when running on a soft road, it is necessary to reduce the pressure of the track against the ground. Increasing the ground-contact area of the track is one of the most desirable solutions to the above-mentioned problems. By adopting a multi-wheel independent driving mode and a self-adaptive active suspension system, the weight of the whole robot can be uniformly distributed on each crawler wheel, and the ground pressure of the robot is reduced. Meanwhile, all the crawler wheels can provide traction force, so that the original driven wheel is changed into the conventional driving wheel, and therefore, the friction force between the driven wheel and the road surface does not exist, and the running resistance of the robot is greatly reduced. If some crawler wheels of the robot are slipped or overhead for some reasons, the hydraulic system can conveniently cut off the power of the crawler wheels and distribute the power to other crawler wheels which are in firm contact with the ground and have high adhesion force, and the driving is continued.
Capability of passing through gradient road surface
Because the six-wheel independent active suspension system is adopted, when the robot runs on a road surface with large gradient or a side slope, the inclination sensor arranged on the main frame can adjust the displacement of each oil cylinder through the electric control system, so that the gravity center of the robot is kept in a certain range, the robot has larger climbing capacity, and the robot cannot roll over when running on a larger side slope.
The foregoing description is only exemplary of the preferred embodiments of the application and is provided for the purpose of illustrating the general principles of the technology and the like. Meanwhile, the scope of the invention according to the present application is not limited to the technical solutions in which the above-described technical features are combined in a specific manner, and also covers other technical solutions in which the above-described technical features or their equivalent are combined arbitrarily without departing from the inventive concept described above. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.