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CN114156041B - A kind of magnetic core structure and magnetic component - Google Patents

A kind of magnetic core structure and magnetic component
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CN114156041B
CN114156041BCN202111485042.5ACN202111485042ACN114156041BCN 114156041 BCN114156041 BCN 114156041BCN 202111485042 ACN202111485042 ACN 202111485042ACN 114156041 BCN114156041 BCN 114156041B
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side part
winding
magnetic core
magnetic
cover plate
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CN114156041A (en
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戴重辉
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Hubei Jieandi Technology Group Co.,Ltd.
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Jieyandi Electronic Technology Shanghai Co ltd
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Abstract

Translated fromChinese

本发明涉及一种磁芯结构以及包含此磁芯结构的磁性元件。磁芯结构包括第一磁芯盖板、第二磁芯盖板,位于第一磁芯盖板与第二磁芯盖板之间的至少两个绕线柱和一个边柱,所述边柱包括第一侧边部、第二侧边部以及连接于第一侧边部与第二侧边部之间的第三侧边部;第一侧边部、第三侧边部以及第二侧边部均用于支撑第一磁芯盖板或第二磁芯盖板,且第一侧边部和第二侧边部分别从相对的两侧支撑第一磁芯盖板或第二磁芯盖板,使得组合后的磁芯结构更加稳固。所述磁性元件包括前述磁芯结构,所述至少两个绕线柱上设置有绕组,且相邻绕线柱上的磁通方向相反,使得磁芯盖板之间的磁通可以互相抵消,减小磁芯结构的体积和重量,减小磁芯的损耗。

The present invention relates to a magnetic core structure and a magnetic element including the magnetic core structure. The magnetic core structure includes a first magnetic core cover plate, a second magnetic core cover plate, at least two winding columns and one side column located between the first magnetic core cover plate and the second magnetic core cover plate. It includes a first side part, a second side part and a third side part connected between the first side part and the second side part; the first side part, the third side part and the second side part. The edge portions are used to support the first magnetic core cover plate or the second magnetic core cover plate, and the first side portion and the second side portion support the first magnetic core cover plate or the second magnetic core from opposite sides respectively. The cover plate makes the combined magnetic core structure more stable. The magnetic element includes the aforementioned magnetic core structure, the at least two winding columns are provided with windings, and the magnetic flux directions on adjacent winding columns are opposite, so that the magnetic fluxes between the magnetic core cover plates can cancel each other, Reduce the size and weight of the magnetic core structure and reduce the loss of the magnetic core.

Description

Translated fromChinese
一种磁芯结构及磁性元件A kind of magnetic core structure and magnetic component

技术领域Technical field

本发明涉及一种磁芯结构及磁性元件。The invention relates to a magnetic core structure and a magnetic element.

背景技术Background technique

随着大数据、云计算等技术的发展,使得电能的消耗也越来越大,这促使着开关电源技术的快速发展,使得开关电源产品需要具有高效率、高功率密度等特点。但就现有技术而言,磁性元件在整个电源系统中仍占据着较大比例的体积空间以及重量。为了减小磁性器件的体积,通常采取的手段是提升开关电源的工作频率。但是,工作频率的提升会使得与工作频率相关的损耗增加,如开关器件的开关损耗和驱动损耗增加、磁性元件的交流损耗增加等,还会降低开关电源的效率。另外,单纯地提高工作频率,磁性元件的体积存在极限值,此极限体积会限制磁性元件的进一步小型化。With the development of big data, cloud computing and other technologies, the consumption of electric energy is also increasing, which promotes the rapid development of switching power supply technology, making switching power supply products need to have high efficiency, high power density and other characteristics. However, as far as the existing technology is concerned, magnetic components still occupy a large proportion of the volume space and weight of the entire power system. In order to reduce the size of magnetic devices, the usual method is to increase the operating frequency of the switching power supply. However, the increase in operating frequency will increase losses related to operating frequency, such as increased switching losses and driving losses of switching devices, increased AC losses of magnetic components, etc., and will also reduce the efficiency of switching power supplies. In addition, simply increasing the operating frequency will lead to a limit in the volume of magnetic components, and this limit volume will limit further miniaturization of magnetic components.

现有技术中存在一种磁芯结构,包括第一磁盖、第二磁盖、两个绕线柱和一公用边柱。绕线柱和公用边柱设置于第一磁盖与第二磁盖之间,且至少两个绕线柱与公用边柱相对设置,公用边柱朝向绕线柱的侧面具有一凸出部,该凸出部朝向相邻两个绕线柱之间的空隙方向延伸。该技术方案中的磁性元件集成了电感和变压器的功能,容易实现功率扩展,而且有利于避免由于印制电路板层数的增加而导致的散热问题和成本问题等。但是,该技术方案存在以下缺陷:There is a magnetic core structure in the prior art, which includes a first magnetic cover, a second magnetic cover, two winding posts and a common side post. The winding post and the common side post are arranged between the first magnetic cover and the second magnetic cover, and at least two winding posts are arranged opposite to the common side post. The common side post has a protrusion on the side facing the winding post. The protruding portion extends toward the gap between two adjacent winding posts. The magnetic components in this technical solution integrate the functions of inductors and transformers, which can easily achieve power expansion and help avoid heat dissipation problems and cost problems caused by an increase in the number of printed circuit board layers. However, this technical solution has the following shortcomings:

(1)该技术方案给出的绕线方式,使得两个绕线柱的磁通方向是一致的,第一磁盖与第二磁盖中的磁通无抵消。在需要保证磁通密度小的设计场景下,第一磁盖、第二磁盖以及边柱需要具有一定的厚度,才能保证磁通密度小,这实际上不可避免地增加了磁芯结构的体积和重量。(1) The winding method provided by this technical solution makes the magnetic flux directions of the two winding columns consistent, and there is no cancellation of the magnetic fluxes in the first magnetic cover and the second magnetic cover. In a design scenario where the magnetic flux density needs to be low, the first magnetic cover, the second magnetic cover and the side posts need to have a certain thickness to ensure that the magnetic flux density is low, which actually inevitably increases the volume of the magnetic core structure. and weight.

(2)鉴于绕线柱上开设有气隙,因此,绕线柱本身对位于上部的磁盖没有支撑作用,第一磁盖与第二磁盖组合装配时,只能依靠边柱及突出部支撑位于上部的磁盖,但边柱及突出部只位于磁盖的一侧,且沿磁盖长度方向形成细且长的形状,并不能对位于上部的磁盖形成稳固的支撑,没有边柱及突出部的另一侧没有形成对上部磁盖的有效支撑,第一磁盖与第二磁盖组合后的结构不稳定。同时,在某些应用场景下,相邻绕线柱上的绕组需要串联或并联,该专利中的凸起会影响线路布线。(2) Since there is an air gap on the winding column, the winding column itself has no supporting effect on the upper magnetic cover. When the first magnetic cover and the second magnetic cover are combined and assembled, they can only rely on the side posts and protrusions. It supports the upper magnetic cover, but the side pillars and protrusions are only located on one side of the magnetic cover, and form a thin and long shape along the length of the magnetic cover. They cannot form a stable support for the upper magnetic cover. There are no side pillars. The other side of the protruding portion does not form an effective support for the upper magnetic cover, and the structure of the combination of the first magnetic cover and the second magnetic cover is unstable. At the same time, in some application scenarios, the windings on adjacent winding columns need to be connected in series or parallel, and the protrusions in this patent will affect the circuit routing.

发明内容Contents of the invention

为了解决现有技术中的上述技术缺陷,本发明提出一种磁芯结构以及包含此磁芯结构的磁性元件。In order to solve the above technical defects in the prior art, the present invention proposes a magnetic core structure and a magnetic element including the magnetic core structure.

本发明的第一个方面是提供一种磁芯结构,包括第一磁芯盖板、第二磁芯盖板,位于第一磁芯盖板与第二磁芯盖板之间的至少两个绕线柱和一个边柱,绕线柱上设置有气隙,所述边柱包括第一侧边部、第二侧边部以及连接于第一侧边部与第二侧边部之间的第三侧边部,第一侧边部、第三侧边部以及第二侧边部依次相连接形成三面包围、一面开口的结构;所述至少两个绕线柱位于第一侧边部、第三侧边部以及第二侧边部依次连接形成三面包围的区域内;第一侧边部、第三侧边部以及第二侧边部均用于支撑第一磁芯盖板或第二磁芯盖板,且第一侧边部和第二侧边部分别从相对的两侧支撑第一磁芯盖板或第二磁芯盖板。A first aspect of the present invention is to provide a magnetic core structure, including a first magnetic core cover plate, a second magnetic core cover plate, and at least two magnetic core cover plates located between the first magnetic core cover plate and the second magnetic core cover plate. The winding column and a side column are provided with an air gap. The side column includes a first side part, a second side part and a side part connected between the first side part and the second side part. The third side part, the first side part, the third side part and the second side part are connected in sequence to form a structure surrounded by three sides and open on one side; the at least two winding posts are located at the first side part, the third side part and the second side part. The third side part and the second side part are connected in sequence to form an area surrounded by three sides; the first side part, the third side part and the second side part are all used to support the first core cover or the second side. The magnetic core cover plate is provided, and the first side portion and the second side portion respectively support the first magnetic core cover plate or the second magnetic core cover plate from opposite sides.

作为一种较佳的实施方式,至少一个绕线柱横截面长度尺寸较大的方向朝向边柱的开口设置。As a preferred embodiment, at least one winding column is arranged in a direction with a larger cross-sectional length toward the opening of the side column.

作为一种较佳的实施方式,绕线柱朝向边柱开口的端部不超出第一侧边部位于边柱开口处端部与第二侧边部位于边柱开口处端部之间的连线。As a preferred embodiment, the end of the winding post facing the opening of the side post does not exceed the connection between the end of the first side portion located at the opening of the side post and the end of the second side portion located at the opening of the side post. Wire.

作为一种较佳的实施方式,边柱内侧为连续的面,未设置凸出部。As a preferred embodiment, the inner side of the side pillar is a continuous surface without protruding parts.

作为一种较佳的实施方式,所述第一侧边部、第三侧边部以及第二侧边部各自在其长度方向沿直线延伸或弯曲延伸;第一侧边部与第三侧边部以弧形过渡连接,或者第一侧边部与第三侧边部呈一定角度连接;第二侧边部与第三侧边部以弧形过渡连接,或者第二侧边部与第三侧边部呈一定角度连接。As a preferred embodiment, the first side part, the third side part and the second side part each extend in a straight line or curved direction in its length direction; the first side part and the third side part The second side part and the third side part are connected by an arc-shaped transition, or the first side part and the third side part are connected at a certain angle; the second side part and the third side part are connected by an arc-shaped transition, or the second side part and the third side part are connected at a certain angle. The side parts are connected at an angle.

作为一种较佳的实施方式,所述第一侧边部、第三侧边部以及第二侧边部各自在其长度方向具有一定的弧度,第一侧边部与第三侧边部以弧形过渡连接,第二侧边部与第三侧边部以弧形过渡连接。As a preferred embodiment, each of the first side part, the third side part and the second side part has a certain curvature in its length direction, and the first side part and the third side part are Arc-shaped transition connection, the second side part and the third side part are connected with an arc-shaped transition.

作为一种较佳的实施方式,所述第一侧边部、第三侧边部以及第二侧边部在长度方向沿直线延伸,第一侧边部与第三侧边部以弧形过渡连接,第二侧边部与第三侧边部以弧形过渡连接,第一侧边部和第二侧边部在长度方向垂直与第三侧边部的长度方向。As a preferred embodiment, the first side part, the third side part and the second side part extend in a straight line in the length direction, and the first side part and the third side part transition in an arc shape. The second side part and the third side part are connected in an arc-shaped transition, and the length direction of the first side part and the second side part is perpendicular to the length direction of the third side part.

作为一种较佳的实施方式,第一侧边部和第二侧边部的长度相等或不相等。As a preferred embodiment, the lengths of the first side part and the second side part are equal or unequal.

作为一种较佳的实施方式,两个绕线柱以及一个边柱设置在第二磁芯盖板上,两个绕线柱靠近第一磁芯盖板的端部设置有气隙,所述第二磁芯盖板、两个绕线柱以及一个边柱组成一个E型磁芯,第一磁芯盖板组成一个I型磁芯,所述E型磁芯和I型磁芯组成EI型的磁芯结构。As a preferred embodiment, two winding posts and one side post are provided on the second magnetic core cover plate, and an air gap is provided at the end of the two winding posts close to the first magnetic core cover plate. The second core cover, two winding posts and a side post form an E-type core, the first core cover forms an I-type core, and the E-type core and the I-type core form an EI type magnetic core structure.

作为一种较佳的实施方式,位于第一磁芯盖板与第二磁芯盖板之间的两个绕线柱和一个边柱沿与磁芯盖板平行的平面分为两部分,两部分分别设置于第一磁芯盖板和第二磁芯盖板上;位于第一磁芯盖板上的两个绕线柱部分与位于第二磁芯盖板上的两个绕线柱部分之间设置有气隙;位于第一磁芯盖板上的两个绕线柱以及边柱组成一个E型磁芯,位于第二磁芯盖板上的两个绕线柱以及边柱组成另一个E型磁芯,所述两个E型磁芯组成一个EE型的磁芯结构。As a preferred embodiment, two winding posts and one side post located between the first core cover plate and the second core cover plate are divided into two parts along a plane parallel to the core cover plate. parts are respectively provided on the first magnetic core cover plate and the second magnetic core cover plate; the two winding column parts located on the first magnetic core cover plate and the two winding column parts located on the second magnetic core cover plate There is an air gap between them; the two winding posts and side posts on the first core cover form an E-shaped core, and the two winding posts and side posts on the second core cover form another An E-type magnetic core, and the two E-type magnetic cores form an EE-type magnetic core structure.

本发明的另一个方面是提供一种磁性元件,包括前述任一项实施方式中的磁芯结构,其中,所述至少两个绕线柱上设置有绕组,且相邻绕线柱上的磁通方向相反。Another aspect of the present invention is to provide a magnetic component, including the magnetic core structure in any of the preceding embodiments, wherein windings are provided on the at least two winding posts, and the magnetic cores on adjacent winding posts are The direction is opposite.

作为一种较佳的实施方式,所述绕组经由所述边柱的开口进线或出线。As a preferred embodiment, the winding enters or exits through the opening of the side pillar.

作为一种较佳的实施方式,流经相邻绕线柱上绕组的电流方向经设定以使得相邻绕线柱上的磁通方向相反。As a preferred embodiment, the direction of the current flowing through the windings on adjacent winding columns is set so that the directions of the magnetic fluxes on adjacent winding columns are opposite.

作为一种较佳的实施方式,相邻绕线柱上绕组的绕线方向经构造以使得相邻绕线柱上的磁通方向相反。As a preferred embodiment, the winding directions of the windings on adjacent winding columns are configured so that the directions of magnetic flux on adjacent winding columns are opposite.

作为一种较佳的实施方式,所述至少两个绕线柱上的绕组单独使用,串联使用,或者并联使用。As a preferred embodiment, the windings on the at least two winding columns are used individually, in series, or in parallel.

作为一种较佳的实施方式,至少其中一个绕线柱上设置有至少两个绕组。As a preferred embodiment, at least two windings are provided on at least one of the winding columns.

作为一种较佳的实施方式,所述至少两个绕线柱中,至少一个绕线柱上设置两个绕组,其中一个绕组作为原边绕组,另一个绕组作为副边绕组,以形成变压器;至少另一个绕线柱设置绕组后形成电感器。As a preferred embodiment, among the at least two winding columns, at least one winding column is provided with two windings, one of which serves as the primary winding and the other as the secondary winding to form a transformer; At least one other winding post is provided with a winding to form an inductor.

本发明与现有技术相比,其显著优点和有益效果在于:Compared with the existing technology, the significant advantages and beneficial effects of the present invention are:

1、边柱包含位于两侧的第一侧边部和第二侧边部,以及连接于第一侧边部与第二侧边部之间的第三侧边部,第一侧边部、第三侧边部以及第二侧边部依次相连接,形成一个三面包围,一面开口的结构;两个绕线柱设置在边柱内侧,即两个绕线柱位于第一侧边部、第三侧边部以及第二侧边部依次连接形成的三面包围的区域内。除了第三侧边部其支撑作用外,第一侧边部和第二侧边部分别从相对的左右两侧支撑第一磁芯盖板或第二磁芯盖板,使得组合后的磁芯结构更加稳固。1. The side pillar includes a first side part and a second side part located on both sides, and a third side part connected between the first side part and the second side part. The first side part, The third side part and the second side part are connected in sequence to form a structure surrounded by three sides and open on one side; two winding posts are arranged inside the side posts, that is, the two winding posts are located at the first side part and the second side part. The three side portions and the second side portion are connected in sequence to form an area surrounded by three sides. In addition to the supporting role of the third side portion, the first side portion and the second side portion support the first core cover or the second core cover from opposite left and right sides respectively, so that the combined core The structure is more stable.

2、通过设置流经相邻绕线柱上绕组的电流方向以使得相邻绕线柱上的磁通方向相反,或者设置相邻绕线柱上绕组的绕线方向以使得相邻绕线柱上的磁通方向相反。从而可以使得磁芯盖板之间的磁通可以互相抵消。在实现磁通密度小的应用场景下,可以减小磁芯结构的体积和重量,减小磁芯的损耗。2. By setting the direction of the current flowing through the windings on adjacent winding columns so that the directions of the magnetic flux on the adjacent winding columns are opposite, or by setting the winding direction of the windings on adjacent winding columns so that the adjacent winding columns The direction of the magnetic flux is opposite. This allows the magnetic fluxes between the core cover plates to cancel each other out. In the application scenario of achieving low magnetic flux density, the volume and weight of the magnetic core structure can be reduced, and the loss of the magnetic core can be reduced.

本发明的其他特征和优点将在随后的说明书中阐述,并且,部分的从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

附图说明Description of the drawings

附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be construed as limitations of the invention. Throughout the drawings, the same reference characters represent the same components.

图1是根据本发明一示例性实施方式示出的磁芯结构示意图。FIG. 1 is a schematic structural diagram of a magnetic core according to an exemplary embodiment of the present invention.

图2是根据本发明另一示例性实施方式示出的磁芯结构示意图。FIG. 2 is a schematic structural diagram of a magnetic core according to another exemplary embodiment of the present invention.

图3是根据本发明另一示例性实施方式示出的磁芯结构示意图。FIG. 3 is a schematic structural diagram of a magnetic core according to another exemplary embodiment of the present invention.

图4是根据本发明另一示例性实施方式示出的磁芯结构示意图。FIG. 4 is a schematic structural diagram of a magnetic core according to another exemplary embodiment of the present invention.

图5是根据本发明一示例性实施方式示出的磁性元件结构示意图。FIG. 5 is a schematic structural diagram of a magnetic element according to an exemplary embodiment of the present invention.

图6是根据本发明另一示例性实施方式示出的磁性元件结构示意图。FIG. 6 is a schematic structural diagram of a magnetic element according to another exemplary embodiment of the present invention.

图7是根据本发明另一示例性实施方式示出的磁性元件结构示意图。FIG. 7 is a schematic structural diagram of a magnetic element according to another exemplary embodiment of the present invention.

图8是根据本发明另一示例性实施方式示出的磁性元件结构示意图。FIG. 8 is a schematic structural diagram of a magnetic element according to another exemplary embodiment of the present invention.

图9是根据本发明另一示例性实施方式示出的磁性元件结构示意图。FIG. 9 is a schematic structural diagram of a magnetic element according to another exemplary embodiment of the present invention.

图10是根据本发明另一示例性实施方式示出的磁性元件结构示意图。FIG. 10 is a schematic structural diagram of a magnetic element according to another exemplary embodiment of the present invention.

图11是根据本发明另一示例性实施方式示出的磁性元件结构示意图。FIG. 11 is a schematic structural diagram of a magnetic element according to another exemplary embodiment of the present invention.

具体实施方式Detailed ways

容易理解,依据本发明的技术方案,在不变更本发明的实质精神的情况下,本领域的一般技术人员可以想象出本发明的多种实施方式。因此,以下具体实施方式和附图仅是对本发明的技术方案的示例性说明,而不应当视为本发明的全部或者视为对本发明技术方案的限制或限定。相反,提供这些实施例的目的是为了使本领域的技术人员更透彻地理解本发明。下面结合附图来具体描述本发明的优选实施例,其中,附图构成本申请一部分,并与本发明的实施例一起用于阐释本发明的创新构思。It is easy to understand that according to the technical solutions of the present invention, those of ordinary skill in the art can imagine various implementations of the present invention without changing the essential spirit of the present invention. Therefore, the following specific embodiments and drawings are only illustrative descriptions of the technical solutions of the present invention, and should not be regarded as the entirety of the present invention or as limitations or limitations to the technical solutions of the present invention. Rather, these embodiments are provided so that those skilled in the art will understand the present invention more thoroughly. The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, wherein the drawings constitute a part of this application and are used together with the embodiments of the present invention to illustrate the innovative concepts of the present invention.

图1为本发明所述磁芯结构一个具体实施例的示意图。如图1所示,本实施例所述磁芯结构包括位于上部的第一磁芯盖板A,位于下部的第二磁芯盖板B,两个绕线柱D、E和一个“匚”型边柱C。Figure 1 is a schematic diagram of a specific embodiment of the magnetic core structure of the present invention. As shown in Figure 1, the magnetic core structure in this embodiment includes a first magnetic core cover plate A located at the upper part, a second magnetic core cover plate B located at the lower part, two winding posts D, E and a "博" Type side pillar C.

两个绕线柱D、E和“匚”型边柱C设置在第一磁芯盖板A与第二磁芯盖板B之间。两个绕线柱D、E设置有气隙。其中,“匚”型边柱C包含位于两侧的第一侧边部C1和第二侧边部C2,以及连接于第一侧边部C1与第二侧边部C2之间的第三侧边部C3,第一侧边部C1、第三侧边部C3以及第二侧边部C2依次相连接,形成一个三面包围,一面开口的结构。两个绕线柱D、E设置在“匚”型边柱C内侧,即两个绕线柱D、E位于第一侧边部C1、第三侧边部C3以及第二侧边部C2依次连接形成的三面包围的区域内。The two winding posts D and E and the "博"-shaped side post C are arranged between the first magnetic core cover plate A and the second magnetic core cover plate B. The two winding posts D and E are provided with air gaps. Among them, the "博"-shaped side pillar C includes a first side part C1 and a second side part C2 located on both sides, and a third side connected between the first side part C1 and the second side part C2. The side C3, the first side C1, the third side C3 and the second side C2 are connected in sequence, forming a structure surrounded on three sides and open on one side. Two winding posts D and E are arranged inside the "博"-shaped side post C, that is, the two winding posts D and E are located in the first side part C1, the third side part C3 and the second side part C2 in sequence. Within an area surrounded by three sides.

当第一磁芯盖板A与第二磁芯盖板B装配后,第一侧边部C1、第三侧边部C3以及第二侧边部C2均对第一磁芯盖板A或第二磁芯盖板B起到支撑作用,两个绕线柱D、E设置有气隙,对第一磁芯盖板A或第二磁芯盖板B不起支撑作用。其中,由于第一侧边部C1、第三侧边部C3以及第二侧边部C2依次相连接,形成一个三面包围、一面开口的结构,因此,第一侧边部C1和第二侧边部C2的端部分别从相对的左右两侧延伸至边柱C开口处,第一侧边部C1和第二侧边部C2分别从相对的左右两侧支撑第一磁芯盖板A或第二磁芯盖板,使得组合后的磁芯结构更加稳固。When the first core cover A and the second core cover B are assembled, the first side portion C1, the third side portion C3, and the second side portion C2 are all aligned with the first core cover A or the second side portion C2. The second core cover B plays a supporting role, and the two winding posts D and E are provided with an air gap and do not support the first core cover A or the second core cover B. Among them, since the first side part C1, the third side part C3 and the second side part C2 are connected in sequence to form a structure surrounded by three sides and open on one side, therefore, the first side part C1 and the second side part are The ends of the portion C2 extend from the opposite left and right sides to the opening of the side column C respectively. The first side portion C1 and the second side portion C2 respectively support the first magnetic core cover A or the third core cover A from the opposite left and right sides. The two magnetic core covers make the combined magnetic core structure more stable.

作为本实施例的一个优选方式,绕线柱横截面长度尺寸较大的方向朝向边柱的开口设置。具体地,两个绕线柱D、E横截面在横向和纵向上均有相互垂直的长度,其中,长度尺寸较大的方向,朝向边柱的开口。如图1所示,两个绕线柱D、E横截面为跑道形,两个绕线柱D、E平行于第一侧边部C1和第二侧边部C2的长度尺寸大于垂直于第三侧边部C3的宽度尺寸。如此设置,可以增加第一侧边部C1(或第二侧边部C2)与第三侧边部C3的尺寸比例,不会使得磁芯结构沿第三侧边部C3较长、沿第一侧边部C1和第二侧边部C2较短,防止磁芯结构整体呈现为狭长结构。相对于狭长架构,如果第一侧边部C1和第二侧边部C2的长度越长,即增加了两侧支撑部的长度,可以进一步增加支撑稳固度。如果第一侧边部C1和第二侧边部C2长度非常短,而第三侧边部C3较长,则主要支撑力仍然在第三侧边部C3上,没有形成有效的两侧支撑的技术效果。通常情况下,第一侧边部C1和第二侧边部C2的长度会根据绕线柱D、E横截面的长度进行适应性设置。As a preferred way of this embodiment, the direction in which the cross-sectional length of the winding column is larger is toward the opening of the side column. Specifically, the cross-sections of the two winding columns D and E have mutually perpendicular lengths in both the transverse and longitudinal directions, wherein the larger length direction is toward the opening of the side column. As shown in Figure 1, the cross-sections of the two winding columns D and E are racetrack-shaped. The lengths of the two winding columns D and E parallel to the first side part C1 and the second side part C2 are larger than those perpendicular to the first side part C1 and the second side part C2. The width dimensions of the three side edges C3. With this arrangement, the size ratio of the first side portion C1 (or the second side portion C2) to the third side portion C3 can be increased without making the core structure longer along the third side portion C3 and longer along the first side portion C3. The side portion C1 and the second side portion C2 are shorter to prevent the entire magnetic core structure from becoming a long and narrow structure. Compared with the long and narrow structure, if the length of the first side part C1 and the second side part C2 is longer, that is, the length of the support parts on both sides is increased, and the support stability can be further increased. If the lengths of the first side part C1 and the second side part C2 are very short, and the third side part C3 is longer, the main supporting force is still on the third side part C3, and no effective two-side support is formed. technical effects. Normally, the lengths of the first side portion C1 and the second side portion C2 are adaptively set according to the lengths of the cross-sections of the winding posts D and E.

作为本实施例的另一个优选方式,所述至少两个绕线柱D、E朝向边柱C开口的端部不超出第一侧边部C1位于边柱开口处端部与第二侧边部C2位于边柱开口处端部之间的连线。即第一侧边部C1和第二侧边部C2朝向边柱开口方向的端部一直向边柱开口方向延伸,并超出两个绕线柱D、E朝向边柱C开口的端部。如此,两个绕线柱D、E完全位于第一侧边部C1、第三侧边部C3以及第二侧边部C2依次连接形成的三面包围的区域内,磁芯结构的整体重心完全位于第一侧边部C1和第二侧边部C2之间。第一侧边部C1和第二侧边部C2分别从相对的左右两侧支撑第一磁芯盖板A或第二磁芯盖板,使得组合后的磁芯结构更加稳固。As another preferred way of this embodiment, the ends of the at least two winding posts D and E that open toward the side post C do not exceed the first side portion C1 between the end of the side post opening and the second side portion. C2 is located on the line between the ends of the side post openings. That is, the end portions of the first side portion C1 and the second side portion C2 that face the direction of the opening of the side pillar extend all the way toward the direction of the opening of the side pillar, and exceed the ends of the two winding posts D and E that face the opening of the side pillar C. In this way, the two winding columns D and E are completely located in the area surrounded by three sides formed by the first side part C1, the third side part C3 and the second side part C2 being connected in sequence, and the overall center of gravity of the magnetic core structure is completely located in between the first side part C1 and the second side part C2. The first side portion C1 and the second side portion C2 respectively support the first core cover A or the second core cover from opposite left and right sides, making the combined core structure more stable.

作为本实施例的另一个优选方式,边柱内侧为连续的面,未设置凸出部。即第一侧边部C1、第三侧边部C3以及第二侧边部C2依次连接后,其内侧为连续的面,这样不会影响绕组走线。如果边柱内侧有凸起,则在绕组走线时需要避让该凸起,走线不便。As another preferred way of this embodiment, the inner side of the side pillar is a continuous surface without protruding parts. That is, after the first side part C1, the third side part C3 and the second side part C2 are connected in sequence, the inner side thereof is a continuous surface, which will not affect the winding wiring. If there is a bulge on the inside of the side pillar, you need to avoid the bulge when routing the windings, which will make routing inconvenient.

作为本实施例的另一个优选方式,所述第一侧边部C1、第三侧边部C3以及第二侧边部C2在长度方向沿直线延伸或弯曲延伸。所述第一侧边部C1、第三侧边部C3以及第二侧边部C2在长度方向可以为直条形结构,也可以为弯曲延伸的结构,还可以为弧形结构。As another preferred embodiment of this embodiment, the first side portion C1, the third side portion C3, and the second side portion C2 extend in a straight line or in a curve in the length direction. The first side portion C1, the third side portion C3, and the second side portion C2 may have a straight strip structure, a curved and extended structure, or an arc-shaped structure in the length direction.

作为本实施例一种可选的实施方式,绕线柱D、E的横截面形状可为方形、圆形、椭圆形或跑道形中的一种或几种,图1所示绕线柱D、E的横截面形状均为跑道形,也可根据实际需求任意组合,如绕线柱D的截面形状为跑道形,绕线柱E的截面形状为圆形。绕线柱D、E的横截面积大小可根据实际需求设置,绕线柱D的截面积与绕线柱E的截面积可以相等,也可以不相等。如果绕线柱D横截面为方形或圆形,而绕线柱E的横截面为椭圆形或跑道形,则绕线柱E横截面尺寸较大的长度方向朝向边柱的开口设置。As an optional implementation of this embodiment, the cross-sectional shape of the winding posts D and E can be one or more of square, circular, oval or racetrack shape. The winding post D is shown in Figure 1 The cross-sectional shapes of E and E are all racetrack-shaped, and can be combined in any combination according to actual needs. For example, the cross-sectional shape of winding column D is racetrack-shaped, and the cross-sectional shape of winding column E is circular. The cross-sectional areas of the winding posts D and E can be set according to actual needs. The cross-sectional area of the winding post D and the cross-sectional area of the winding post E may or may not be equal. If the cross section of the winding column D is square or circular, and the cross section of the winding column E is oval or racetrack-shaped, then the length direction of the larger cross section of the winding column E is disposed toward the opening of the side column.

为本实施例一种可选的实施方式,第一侧边部C1和第二侧边部C2的长度可根据实际需求设置,第一侧边部C1及第二侧边部C2的长度可以相等,也可以不相等。同时根据实际需求,第一侧边部C1及第二侧边部C2在边柱C开口方向的端面可以设置为超出或不超出绕线柱D、E在开口方向的端面。As an optional implementation of this embodiment, the lengths of the first side portion C1 and the second side portion C2 can be set according to actual needs, and the lengths of the first side portion C1 and the second side portion C2 can be equal. , or they may not be equal. At the same time, according to actual needs, the end surfaces of the first side part C1 and the second side part C2 in the opening direction of the side column C can be set to exceed or not exceed the end surfaces of the winding columns D and E in the opening direction.

为本实施例一种可选的实施方式,构成边柱C的第一侧边部C1、第二侧边部C2以及第三侧边部C3的截面形状可根据实际需求设置为长方形或其他形状。第一侧边部C1、第二侧边部C2以及连接部C3的截面积可根据实际需求设置,三者截面积可以相等或不相等。As an optional implementation of this embodiment, the cross-sectional shapes of the first side portion C1, the second side portion C2, and the third side portion C3 constituting the side pillar C can be set to a rectangle or other shapes according to actual needs. . The cross-sectional areas of the first side portion C1, the second side portion C2 and the connecting portion C3 can be set according to actual needs, and the three cross-sectional areas can be equal or unequal.

为本实施例一种可选的实施方式,第一侧边部C1与第三侧边部C3的连接处,以及第二侧边部C2与第三侧边部C3的连接处可以为弧形、直角形、钝角型或以上几种方式任意组合连接。例如,第一侧边部C1与第三侧边部C3之间成弧形连接,或者第一侧边部C1与第三侧边部C3之间呈直角或钝角连接。在图1所示实施例中,第一侧边部C1和第二侧边部C2与第三侧边部C3的连接处,内侧为弧形,外侧为直角。可以理解,在图1所示实施例中可以采取其他方式过渡连接。As an optional implementation of this embodiment, the connection between the first side part C1 and the third side part C3, and the connection between the second side part C2 and the third side part C3 may be arc-shaped. , right angle type, obtuse angle type or any combination of the above methods. For example, the first side part C1 and the third side part C3 are connected in an arc shape, or the first side part C1 and the third side part C3 are connected in a right angle or an obtuse angle. In the embodiment shown in FIG. 1 , the connection between the first side part C1 , the second side part C2 and the third side part C3 has an arc shape on the inside and a right angle on the outside. It can be understood that other ways of transition connection can be adopted in the embodiment shown in FIG. 1 .

如图1所示实施例中,所述第一侧边部C1、第三侧边部C3以及第二侧边部C2在长度方向沿直线延伸,第一侧边部C1与第三侧边部C3以弧形过渡连接,第二侧边部C2与第三侧边部C3以弧形过渡连接,第一侧边部C1和第二侧边部C2在长度方向垂直与第三侧边部C3的长度方向。As shown in the embodiment shown in Figure 1, the first side portion C1, the third side portion C3 and the second side portion C2 extend along a straight line in the length direction. The first side portion C1 and the third side portion C3 is connected in an arc-shaped transition. The second side part C2 and the third side part C3 are connected in an arc-shaped transition. The first side part C1 and the second side part C2 are perpendicular to the third side part C3 in the length direction. length direction.

本发明所述磁芯结构的两个绕线柱D、E均开设有气隙,两绕线柱D、E的气隙长度可根据实际需求设置,D柱与E柱上的气隙长度可以相等或不相等,“匚”型边柱C不开设气隙。The two winding columns D and E of the magnetic core structure of the present invention are both provided with air gaps. The lengths of the air gaps of the two winding columns D and E can be set according to actual needs. The lengths of the air gaps on the D and E pillars can be Equal or unequal, "博" type side pillar C does not have an air gap.

本发明所述磁芯结构绕线柱D、E可根据实际需求设置为变压器磁柱和电感磁柱的任意组合;当磁芯结构作为电感器磁芯时,可将绕线柱D、E均设置为电感磁柱;当磁芯结构作为变压器磁芯时,可将绕线柱D、E都设置为变压器磁柱;当磁芯结构作为电感器与变压器组合磁芯时,可将绕线柱D设置为电感磁柱,将绕线柱E设置为变压器磁柱。The winding columns D and E of the magnetic core structure of the present invention can be set as any combination of transformer magnetic columns and inductor magnetic columns according to actual needs; when the magnetic core structure is used as an inductor magnetic core, the winding columns D and E can be both Set as an inductor magnetic column; when the magnetic core structure is used as a transformer core, the winding columns D and E can be set as transformer magnetic columns; when the magnetic core structure is used as an inductor and transformer combined magnetic core, the winding columns can be set Set D as the inductor magnetic column, and set the winding column E as the transformer magnetic column.

绕线柱D、E上的绕组可以根据实际需求进行串联、并联、独立使用或以上方法的任意组合。如作为电感器时,绕线柱D上的绕组与绕线柱E上的绕组可以进行串联组成为一个较大感量的电感器;也可以将绕线柱D上的绕组与绕线柱E上的绕组并联组成一个大电流的电感器;还可以将绕线柱D上的绕组与绕线柱E上的绕组单独使用,组成两个独立的电感器。The windings on the winding columns D and E can be connected in series, parallel, independently or any combination of the above methods according to actual needs. For example, when used as an inductor, the winding on the winding column D and the winding on the winding column E can be connected in series to form an inductor with a larger inductance; the winding on the winding column D and the winding column E can also be connected in series. The windings on the winding column are connected in parallel to form a large current inductor; the winding on the winding column D and the winding on the winding column E can also be used separately to form two independent inductors.

图1所示磁芯结构中,第二磁芯盖板B、两个绕线柱D、E以及一个“匚”型边柱E组成一个异型的“E”型磁芯,第一磁芯盖板A组成一个“I”型磁芯,“E”型磁芯和“I”型磁芯可以组成一个“EI”型的磁芯结构。In the core structure shown in Figure 1, the second core cover B, two winding posts D and E, and an "匚"-shaped side post E form a special-shaped "E"-shaped core. The first core cover Plate A forms an "I"-shaped magnetic core, and the "E"-shaped magnetic core and the "I"-shaped magnetic core can form an "EI"-shaped magnetic core structure.

如图2所示,磁芯结构的另一种实施例可为“EE”型的磁芯结构。该磁芯结构包括第一磁芯盖板A、第二磁芯盖板B以及两个绕线柱D、E和一个“匚”型边柱C。绕线柱D、E和边柱C沿与磁芯盖板平行的平面分为两部分,两部分分别设置于第一磁芯盖板A和第二磁芯盖板B上,以此分别组成一个“E”型磁芯,两个“E”型磁芯可以组成一个“EE”型的磁芯结构。分别设置于第一磁芯盖板A上的绕线柱D、E与设置在第二磁芯盖板B上的绕线柱D、E之间位置有气隙,位于第一磁芯盖板A上的绕线柱D、E与设置在第二磁芯盖板B上的绕线柱D、E不接触。As shown in FIG. 2 , another embodiment of the magnetic core structure may be an “EE” type magnetic core structure. The magnetic core structure includes a first magnetic core cover plate A, a second magnetic core cover plate B, two winding columns D and E, and a "博"-shaped side column C. The winding posts D, E and side posts C are divided into two parts along the plane parallel to the core cover. The two parts are respectively arranged on the first core cover A and the second core cover B to form a separate structure. One "E" type magnetic core, two "E" type magnetic cores can form an "EE" type magnetic core structure. There is an air gap between the winding posts D and E respectively provided on the first core cover A and the winding posts D and E provided on the second core cover B, located on the first core cover. The winding posts D and E on A are not in contact with the winding posts D and E provided on the second magnetic core cover plate B.

本发明所述磁芯结构的绕线柱数量不限于两个,可根据实际需求来设置更多的绕线柱,通过增加磁芯结构中绕线柱的数量,可以实现电源多路输出以及功率提升。例如,图3为磁芯结构中绕线柱数量为三个的一个具体实施例的立体图。图3所示磁芯结构与图1所示实施例的不同之处在于,图3所示结构具有三个绕线柱D、E、F。三个绕线柱D、E、F可根据实际需求设置为变压器磁柱或电感磁柱的任意组合,组成电感器或变压器或电感器与变压器的组合。图4为磁芯结构中绕线柱数量为四个的一个具体实施例的立体图。图4所示磁芯结构与图1所示实施例的不同之处在于,图4所示结构具有四个绕线柱D、E、F、G。四个绕线柱D、E、F、G可根据实际需求设置为变压器磁柱和电感磁柱的任意组合,组成电感器或变压器或电感器与变压器的组合。The number of winding posts of the magnetic core structure of the present invention is not limited to two. More winding posts can be provided according to actual needs. By increasing the number of winding posts in the magnetic core structure, multiple outputs and power of the power supply can be achieved. promote. For example, FIG. 3 is a perspective view of a specific embodiment in which the number of winding posts in the magnetic core structure is three. The difference between the magnetic core structure shown in Figure 3 and the embodiment shown in Figure 1 is that the structure shown in Figure 3 has three winding posts D, E, and F. The three winding columns D, E, and F can be set as any combination of transformer magnetic columns or inductor magnetic columns according to actual needs to form an inductor, a transformer, or a combination of an inductor and a transformer. Figure 4 is a perspective view of a specific embodiment in which the number of winding posts in the magnetic core structure is four. The difference between the magnetic core structure shown in Figure 4 and the embodiment shown in Figure 1 is that the structure shown in Figure 4 has four winding posts D, E, F, and G. The four winding columns D, E, F, and G can be set to any combination of transformer magnetic columns and inductor magnetic columns according to actual needs to form an inductor or a transformer or a combination of an inductor and a transformer.

图3和图4所示磁芯结构的其他结构或变换与图1所示实施例的磁芯结构相同,在此不再赘述。Other structures or transformations of the magnetic core structure shown in Figures 3 and 4 are the same as the magnetic core structure of the embodiment shown in Figure 1 and will not be described again here.

图5为本发明所述磁性元件一个具体实施例的立体图,此磁性元件包含有磁芯结构以及绕制在绕线柱上的绕组。FIG. 5 is a perspective view of a specific embodiment of the magnetic element of the present invention. The magnetic element includes a magnetic core structure and windings wound on a winding column.

图5所示磁性元件实施例中的磁芯结构为上述“EE”型的磁芯结构,包括位于上部的第一磁芯盖板A、位于下部的第二磁芯盖板B、两个绕线柱D、E以及边柱C;绕线柱D、E以及边柱C沿与磁芯盖板平行的平面分为上下两部分,绕线柱D、E以及边柱C的下部分设置在位于下部的第二磁芯盖板B上,绕线柱D、E以及边柱C的上部分设置在位于上部的第一磁芯盖板A上,以此分别组成一个“E”型磁芯,两个“E”型磁芯可以组成一个“EE”型的磁芯结构。The magnetic core structure in the embodiment of the magnetic component shown in Figure 5 is the above-mentioned "EE" type magnetic core structure, including a first magnetic core cover A located at the upper part, a second magnetic core cover plate B located at the lower part, and two windings. Wire posts D, E and side post C; winding posts D, E and side post C are divided into upper and lower parts along the plane parallel to the core cover. The lower parts of winding posts D, E and side post C are set on On the second magnetic core cover B located at the lower part, the upper parts of the winding posts D, E and side posts C are arranged on the first magnetic core cover A located at the upper part, thereby forming an "E"-shaped magnetic core respectively. , two "E" type cores can form an "EE" type core structure.

在图5所示实施例中,W1与W2分别为围绕绕线柱D和E的绕组,绕组W1和W2可以为PCB、漆包线、三层绝缘线、铜条或其他形式的绕组。In the embodiment shown in Figure 5, W1 and W2 are windings surrounding the winding columns D and E respectively. The windings W1 and W2 can be PCB, enameled wire, three-layer insulated wire, copper strip or other forms of winding.

在图5所示实施例中,绕线柱D与绕组W1构成一个电感器,绕线柱E与绕组W2则构成了另一个电感器。根据实际需求,绕组W1与W2可以单独使用,也可将W1与W2进行串联或并联使用。绕组W1中的电流在绕线柱D上产生的磁通为Φ1,磁通Φ1具有第一方向,绕组W2中的电流在绕线柱E上产生的磁通为Φ2,磁通Φ2具有第二方向,上述的第一方向与第二方向为相反方向,从而可以减小第一磁芯盖板A和第二磁芯盖板B中的磁通,降低第一磁芯盖板A和第二磁芯盖板B的厚度。如图5所示,流过绕组W1的电流I1的方向为顺时钟,在绕线柱D中产生的磁通Φ1的方向为向下,流过绕组W2的电流I2的方向为逆时钟,在绕线柱E中产生的磁通Φ2的方向为向上,磁通Φ1的方向与磁通Φ2的方向相反。简言之,可以通过设置流经相邻绕线柱上绕组的电流方向以使得相邻绕线柱上的磁通方向相反。或者设置相邻绕线柱上绕组的绕线方向以使得相邻绕线柱上的磁通方向相反。In the embodiment shown in FIG. 5 , the winding post D and the winding W1 form one inductor, and the winding post E and the winding W2 form another inductor. According to actual needs, windings W1 and W2 can be used alone, or W1 and W2 can be used in series or parallel. The magnetic flux generated by the current in the winding W1 on the winding column D is Φ1, and the magnetic flux Φ1 has the first direction. The magnetic flux generated by the current in the winding W2 on the winding column E is Φ2, and the magnetic flux Φ2 has the second direction. direction, the above-mentioned first direction and the second direction are opposite directions, thereby reducing the magnetic flux in the first core cover plate A and the second core cover plate B, and reducing the magnetic flux in the first core cover plate A and the second core cover plate B. Thickness of core cover plate B. As shown in Figure 5, the direction of the current I1 flowing through the winding W1 is clockwise, the direction of the magnetic flux Φ1 generated in the winding column D is downward, and the direction of the current I2 flowing through the winding W2 is counterclockwise. The direction of the magnetic flux Φ2 generated in the winding column E is upward, and the direction of the magnetic flux Φ1 is opposite to the direction of the magnetic flux Φ2. In short, the direction of the current flowing through the windings on adjacent winding columns can be set so that the directions of the magnetic flux on adjacent winding columns are opposite. Or set the winding directions of the windings on adjacent winding columns so that the directions of magnetic flux on adjacent winding columns are opposite.

所述绕组W1和绕组W2经由所述边柱的开口进线、出线。The winding W1 and the winding W2 enter and exit through the opening of the side pillar.

相比于两个分立的电感器,图5所示实施例将两个电感器集成为一个磁性元件,且由于绕线柱D中的磁通Φ1的方向与绕线柱E中的磁通Φ2的方向相反,可以减小磁芯盖板A、磁芯盖板B以及边柱C中的磁通,从而即使在具有保证磁通密度小的设计场景下,也可以降低磁性元件的尺寸以及减小磁芯的损耗,有利于磁性元件的小型化和高效率化。Compared with two separate inductors, the embodiment shown in Figure 5 integrates two inductors into one magnetic component, and because the direction of the magnetic flux Φ1 in the winding column D is consistent with the direction of the magnetic flux Φ2 in the winding column E In the opposite direction, the magnetic flux in core cover A, core cover B and side column C can be reduced, so that even in a design scenario with a guaranteed low magnetic flux density, the size of the magnetic components and the reduction of The loss of small magnetic core is conducive to the miniaturization and high efficiency of magnetic components.

图6为本发明所述磁性元件另一具体实施例的立体图,该实施例中绕组W1与绕组W2为串联关系,绕组W1电流流出端连接到绕组W2的电流流入端。与图5所示实施例同理,绕组W1中的电流I1在绕线柱D上产生的磁通Φ1方向为向下,绕组W2中的电流I1在绕线柱E上产生的磁通Φ2的方向为向上,磁通Φ1的方向与磁通Φ2的方向相反。将绕组W1与绕组W2串联可以组成一个较大电感量的电感器,相比单个相同参数的电感器,也可降低磁性元件的尺寸和损耗。Figure 6 is a perspective view of another specific embodiment of the magnetic element of the present invention. In this embodiment, the winding W1 and the winding W2 are connected in series, and the current outflow end of the winding W1 is connected to the current inflow end of the winding W2. In the same way as the embodiment shown in Figure 5, the direction of the magnetic flux Φ1 generated by the current I1 in the winding W1 on the winding column D is downward, and the direction of the magnetic flux Φ2 generated by the current I1 in the winding W2 on the winding column E is downward. The direction is upward, and the direction of magnetic flux Φ1 is opposite to the direction of magnetic flux Φ2. Connecting windings W1 and W2 in series can form an inductor with a larger inductance. Compared with a single inductor with the same parameters, the size and loss of the magnetic components can also be reduced.

图7为将绕组W1与绕组W2进行并联的一具体实施例的立体图,其原理与图5相同,不再赘述。FIG. 7 is a perspective view of a specific embodiment in which the winding W1 and the winding W2 are connected in parallel. The principle is the same as that of FIG. 5 and will not be described again.

本发明具体的实施方式中,每个绕线柱上绕组的数量不限于一个,可根据实际需求来设置多个绕组,多个绕组可分为原边绕组和副边绕组,原、副边绕组与磁芯结构可构成变压器,从而可将变压器与电感器或变压器与变压器集成为一个磁性元件。In the specific embodiment of the present invention, the number of windings on each winding column is not limited to one. Multiple windings can be provided according to actual needs. The multiple windings can be divided into primary windings and secondary windings. The primary and secondary windings A transformer can be formed with a magnetic core structure, so that a transformer and an inductor or a transformer and a transformer can be integrated into one magnetic component.

图8为将变压器与电感器集成到一个磁性元件中的一个具体实施例的立体图。绕线柱D上的绕组为两个,包括绕组W1和绕组W3,绕线柱D与绕组W1、绕组W3可以构成一个变压器,其中绕组W1为原边绕组,W3绕组为副边绕组。电流I1为流过变压器原边绕组W1的励磁电流,电流I2为流过绕组W2的电流,与上述实施例相同,电流I1与I2在绕线柱上产生的磁通Φ1与Φ2方向相反。Figure 8 is a perspective view of a specific embodiment of integrating a transformer and an inductor into a magnetic component. There are two windings on the winding column D, including the winding W1 and the winding W3. The winding column D, the winding W1 and the winding W3 can form a transformer, in which the winding W1 is the primary winding and the W3 winding is the secondary winding. The current I1 is the excitation current flowing through the primary winding W1 of the transformer, and the current I2 is the current flowing through the winding W2. Same as the above embodiment, the magnetic fluxes Φ1 and Φ2 generated by the currents I1 and I2 on the winding column are in opposite directions.

虽然图5、图6、图7与图8所提出的具体实施例中仅展现了两个绕线柱的情况,但本发明的实施方式并不只限于两个绕线柱,可根据实际需求设置更多的绕线柱,合理设置围绕每个绕线柱的绕组的电流流入端、串联或并联方式以及电流方向,使得相邻绕线柱通过的磁通方向互为相反,即可实现降低磁性元件尺寸和减小磁芯损耗,且可以将N个电感器与M个变压器集成为一个磁性元件(N,M≥0)。Although the specific embodiments proposed in Figures 5, 6, 7 and 8 only show the situation of two winding posts, the implementation of the present invention is not limited to two winding posts and can be set according to actual needs. More winding posts, reasonable setting of the current inflow end, series or parallel connection mode and current direction of the winding around each winding post, so that the directions of magnetic flux passing through adjacent winding posts are opposite to each other, thus reducing the magnetism Component size and core loss are reduced, and N inductors and M transformers can be integrated into one magnetic component (N, M≥0).

图9~图11为包含三个绕线柱时磁性元件的一具体实施例的立体图。图9所示磁性元件为三个电感器集成,图10所示磁性元件为一个变压器与两个电感器集成,图11为一个变压器与一个电感器集成,其中两个绕线柱的绕组串联组成为一个电感器。图9~11的原理与本发明上述磁性器件原理相同,不再赘述。9 to 11 are perspective views of a specific embodiment of a magnetic component including three winding posts. The magnetic component shown in Figure 9 is integrated with three inductors. The magnetic component shown in Figure 10 is integrated with a transformer and two inductors. Figure 11 is a transformer integrated with an inductor, in which the windings of two winding posts are connected in series. for an inductor. The principles of Figures 9 to 11 are the same as those of the above-mentioned magnetic device of the present invention, and will not be described again.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto.

任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。Any changes or substitutions that can be easily imagined by those skilled in the art within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

应当理解,为了精简本发明并帮助本领域的技术人员理解本发明的各个方面,在上面对本发明的示例性实施例的描述中,本发明的各个特征有时在单个实施例中进行描述,或者参照单个图进行描述。但是,不应将本发明解释成示例性实施例中包括的特征均为本专利权利要求的必要技术特征。It should be understood that, in the above description of exemplary embodiments of the invention, in order to simplify the invention and assist those skilled in the art in understanding the various aspects of the invention, various features of the invention are sometimes described in a single embodiment, or with reference to Describe a single figure. However, the present invention should not be construed to mean that the features included in the exemplary embodiments are all essential technical features of the patent claims.

本领域技术人员可以理解,实现上述实施例方法的全部或部分流程,可以通过计算机程序来指令相关的硬件来完成,所述的程序可存储于计算机可读存储介质中。其中,所述计算机可读存储介质为磁盘、光盘、只读存储记忆体或随机存储记忆体等。Those skilled in the art can understand that all or part of the process of implementing the method of the above embodiments can be completed by instructing relevant hardware through a computer program, and the program can be stored in a computer-readable storage medium. Wherein, the computer-readable storage medium is a magnetic disk, an optical disk, a read-only memory or a random access memory, etc.

应当理解,可以对本发明的一个实施例的设备中包括的模块、单元、组件等进行自适应性地改变以把它们设置在与该实施例不同的设备中。可以把实施例的设备包括的不同模块、单元或组件组合成一个模块、单元或组件,也可以把它们分成多个子模块、子单元或子组件。It should be understood that the modules, units, components, etc. included in the device of one embodiment of the present invention can be adaptively changed so that they are arranged in a device different from this embodiment. Different modules, units or components included in the devices of the embodiments may be combined into one module, unit or component, or they may be divided into multiple sub-modules, sub-units or sub-components.

Claims (14)

Translated fromChinese
1.一种磁芯结构,包括第一磁芯盖板、第二磁芯盖板,位于第一磁芯盖板与第二磁芯盖板之间的至少两个绕线柱和一个边柱,绕线柱上设置有气隙,其特征在于,1. A magnetic core structure, including a first magnetic core cover plate, a second magnetic core cover plate, at least two winding columns and one side column located between the first magnetic core cover plate and the second magnetic core cover plate. , an air gap is provided on the winding column, which is characterized by:所述边柱包括第一侧边部、第二侧边部以及连接于第一侧边部与第二侧边部之间的第三侧边部,第一侧边部、第三侧边部以及第二侧边部依次相连接形成三面包围、一面开口的结构;The side pillar includes a first side part, a second side part and a third side part connected between the first side part and the second side part. The first side part and the third side part and the second side parts are connected in sequence to form a structure surrounded on three sides and open on one side;所述至少两个绕线柱位于第一侧边部、第三侧边部以及第二侧边部依次连接形成三面包围的区域内;The at least two winding posts are located in an area surrounded by three sides formed by connecting the first side part, the third side part and the second side part in sequence;第一侧边部、第三侧边部以及第二侧边部均用于支撑第一磁芯盖板或第二磁芯盖板,且第一侧边部和第二侧边部分别从相对的两侧支撑第一磁芯盖板或第二磁芯盖板;其中,The first side part, the third side part and the second side part are all used to support the first magnetic core cover plate or the second magnetic core cover plate, and the first side part and the second side part are respectively opened from the opposite side. Both sides of support the first magnetic core cover plate or the second magnetic core cover plate; wherein,所述第一侧边部、第三侧边部以及第二侧边部各自在其长度方向沿直线延伸或弯曲延伸;第一侧边部与第三侧边部以弧形过渡连接,或者第一侧边部与第三侧边部呈一定角度连接;第二侧边部与第三侧边部以弧形过渡连接,或者第二侧边部与第三侧边部呈一定角度连接;或者The first side part, the third side part and the second side part each extend along a straight line or curvedly in its length direction; the first side part and the third side part are connected in an arc-shaped transition, or the third side part is connected in an arc-shaped transition. One side part and the third side part are connected at a certain angle; the second side part and the third side part are connected in an arc-shaped transition, or the second side part and the third side part are connected at a certain angle; or所述第一侧边部、第三侧边部以及第二侧边部各自在其长度方向具有一定的弧度,第一侧边部与第三侧边部以弧形过渡连接,第二侧边部与第三侧边部以弧形过渡连接;或者The first side part, the third side part and the second side part each have a certain arc in its length direction, the first side part and the third side part are connected in an arc-shaped transition, and the second side part The top part and the third side part are connected by an arc-shaped transition; or所述第一侧边部、第三侧边部以及第二侧边部在长度方向沿直线延伸,第一侧边部与第三侧边部以弧形过渡连接,第二侧边部与第三侧边部以弧形过渡连接,第一侧边部和第二侧边部在长度方向垂直与第三侧边部的长度方向。The first side part, the third side part and the second side part extend along a straight line in the length direction, the first side part and the third side part are connected in an arc-shaped transition, and the second side part and the third side part are connected in a straight line. The three side parts are connected in an arc-shaped transition, and the length direction of the first side part and the second side part is perpendicular to the length direction of the third side part.2.如权利要求1所述的磁芯结构,其特征在于,至少一个绕线柱横截面长度尺寸较大的方向朝向边柱的开口设置。2. The magnetic core structure according to claim 1, characterized in that the direction with a larger cross-sectional length of at least one winding post is disposed toward the opening of the side post.3.如权利要求2所述的磁芯结构,其特征在于,绕线柱朝向边柱开口的端部不超出第一侧边部位于边柱开口处端部与第二侧边部位于边柱开口处端部之间的连线。3. The magnetic core structure of claim 2, wherein the end of the winding post facing the side post opening does not exceed the first side portion located at the side post opening and the second side portion located at the side post opening. The line connecting the ends of the opening.4.如权利要求1所述的磁芯结构,其特征在于,边柱内侧为连续的面,未设置凸出部。4. The magnetic core structure as claimed in claim 1, wherein the inner side of the side pillar is a continuous surface without protruding parts.5.如权利要求1所述的磁芯结构,其特征在于,第一侧边部和第二侧边部的长度相等或不相等。5. The magnetic core structure of claim 1, wherein the first side portion and the second side portion have equal or unequal lengths.6.如权利要求1-5所述的任意一磁芯结构,其特征在于,两个绕线柱以及一个边柱设置在第二磁芯盖板上,两个绕线柱靠近第一磁芯盖板的端部设置有气隙,所述第二磁芯盖板、两个绕线柱以及一个边柱组成一个E型磁芯,第一磁芯盖板组成一个I型磁芯,所述E型磁芯和I型磁芯组成EI型的磁芯结构。6. Any magnetic core structure according to claims 1-5, characterized in that two winding posts and one side post are arranged on the second magnetic core cover plate, and the two winding posts are close to the first magnetic core. An air gap is provided at the end of the cover plate, the second magnetic core cover plate, two winding posts and a side post form an E-shaped magnetic core, and the first magnetic core cover plate forms an I-shaped magnetic core. E-type core and I-type core form the EI-type core structure.7.如权利要求1-5所述的任意一磁芯结构,其特征在于,位于第一磁芯盖板与第二磁芯盖板之间的两个绕线柱和一个边柱沿与磁芯盖板平行的平面分为两部分,两部分分别设置于第一磁芯盖板和第二磁芯盖板上;位于第一磁芯盖板上的两个绕线柱部分与位于第二磁芯盖板上的两个绕线柱部分之间设置有气隙;位于第一磁芯盖板上的两个绕线柱以及边柱组成一个E型磁芯,位于第二磁芯盖板上的两个绕线柱以及边柱组成另一个E型磁芯,所述两个E型磁芯组成一个EE型的磁芯结构。7. The magnetic core structure according to any one of claims 1 to 5, characterized in that two winding posts and one side post located between the first core cover plate and the second core cover plate are in contact with the magnetic core structure. The parallel plane of the core cover is divided into two parts, and the two parts are respectively arranged on the first magnetic core cover and the second magnetic core cover; the two winding column parts located on the first magnetic core cover and the second An air gap is provided between the two winding post parts on the core cover plate; the two winding posts and side posts on the first core cover plate form an E-shaped core, which is located on the second core cover plate. The two winding posts and side posts form another E-type magnetic core, and the two E-type magnetic cores form an EE-type magnetic core structure.8.一种磁性元件,其特征在于,包括权利要求1-5中任一项所述的磁芯结构,其中,所述至少两个绕线柱上设置有绕组,且相邻绕线柱上的磁通方向相反。8. A magnetic component, characterized by comprising the magnetic core structure according to any one of claims 1 to 5, wherein windings are provided on the at least two winding posts, and windings are provided on adjacent winding posts. The direction of the magnetic flux is opposite.9.如权利要求8所述的磁性元件,其特征在于,所述绕组经由所述边柱的开口进线或出线。9. The magnetic component according to claim 8, wherein the winding enters or exits through the opening of the side post.10.如权利要求9所述的磁性元件,其特征在于,流经相邻绕线柱上绕组的电流方向经设定以使得相邻绕线柱上的磁通方向相反。10. The magnetic component of claim 9, wherein the direction of current flowing through the windings on adjacent winding posts is set so that the directions of the magnetic fluxes on adjacent winding posts are opposite.11.如权利要求9所述的磁性元件,其特征在于,相邻绕线柱上绕组的绕线方向经构造以使得相邻绕线柱上的磁通方向相反。11. The magnetic component of claim 9, wherein the winding directions of the windings on adjacent columns are configured such that the directions of magnetic flux on adjacent columns are opposite.12.如权利要求9所述的磁性元件,其特征在于,所述至少两个绕线柱上的绕组单独使用,串联使用,或者并联使用。12. The magnetic component of claim 9, wherein the windings on the at least two winding posts are used individually, in series, or in parallel.13.如权利要求9所述的磁性元件,其特征在于,至少其中一个绕线柱上设置有至少两个绕组。13. The magnetic component of claim 9, wherein at least one of the winding posts is provided with at least two windings.14.如权利要求9所述的磁性元件,其特征在于,所述至少两个绕线柱中,14. The magnetic component according to claim 9, wherein among the at least two winding posts,至少一个绕线柱上设置两个绕组,其中一个绕组作为原边绕组,另一个绕组作为副边绕组,以形成变压器;Two windings are provided on at least one winding column, one of which serves as the primary winding and the other as the secondary winding to form a transformer;至少另一个绕线柱设置绕组后形成电感器。At least one other winding post is provided with a winding to form an inductor.
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