Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a high-performance mobile robot joint module.
The invention solves the technical problems through the following technical means:
a high-performance mobile robot joint module comprises a joint shell, a motor, an output flange plate, a gear shaft arranged at the output end of the motor, a speed reducing mechanism and a primary overload protection, wherein the motor comprises a rotor and a stator, the speed reducing mechanism is connected with the gear shaft and the output flange plate, the speed reducing mechanism comprises a primary speed reducing gear and a secondary speed reducing gear, and one side of the primary speed reducing gear, which is close to the secondary speed reducing gear, is tightly attached to one side of the secondary speed reducing gear;
the primary overload protection comprises an annular wave groove and a limiting piece, and the limiting piece is arranged on one side, close to the secondary reduction gear, of the primary reduction gear; the annular wave groove is arranged on one side of the secondary reduction gear, which is close to the primary reduction gear; one end of the limiting piece limits the annular wave groove, and the other end of the limiting piece is elastically connected with the first-stage reduction gear;
when the limiting piece is not jacked up by the annular wave groove, the secondary reduction gear and the primary reduction gear rotate synchronously;
when the limiting piece is jacked up by the annular wave groove, the first-stage reduction gear and the second-stage reduction gear rotate relatively.
As an improvement of the technical scheme, the limiting part is provided with three groups, the limiting part comprises a pushing spring, a sliding cavity, a ball and a sliding sleeve, and the inner wall of one end of the sliding sleeve, which is close to the annular wave groove, is connected with the ball in a rolling manner; the sliding cavity is formed in one side, close to the secondary reduction gear, of the primary reduction gear, the sliding sleeve is connected with the sliding cavity in a sliding mode along the inner wall of the sliding cavity, and the sliding cavity is a cylindrical groove body with one open end; one end of the pushing spring is fixedly connected with the sliding sleeve, and the other end of the pushing spring is fixedly connected with the inner wall of one end of the sliding sleeve, which is far away from the secondary reduction gear; the ball clings to the concave part of the annular wave groove.
As an improvement of the above technical scheme, the reduction mechanism further comprises a toothed ring, a fixed rod and a reinforcing frame, wherein the primary reduction gear and the secondary reduction gear are sleeved on the outer wall of the fixed rod, the primary reduction gear is meshed with the gear shaft, and the secondary reduction gear is meshed with the inner wall of the toothed ring; the dead lever is provided with three groups, the one end that the motor was kept away from to the dead lever is pegged graft on output ring flange surface, and the other end has cup jointed the strengthening frame.
As an improvement of the technical scheme, a joint output mounting plate is fixedly arranged at one end of the shell, which is far away from the motor, and the inner wall of one side of the joint output mounting plate, which is close to the motor, is fixedly connected with the toothed ring; and an output flange plate is connected to the inner wall bearing of the joint output mounting plate.
As an improvement of the above technical scheme, the gear shaft comprises a connecting section, a gear section and a positioning section, the connecting section is inserted into the rotor, a fracture section is arranged between the connecting section and the gear section, a splicing unit is arranged at the inner section of the fracture section, the fracture section is fractured, the splicing unit is popped up, and the connecting section and the gear section are connected; the positioning section is connected with the output flange plate bearing.
As an improvement of the above technical scheme, the splicing unit comprises a connecting button, a three-jaw fixing head, a three-jaw ejecting head and an ejecting spring, wherein the connecting section and the gear section are both provided with square grooves, the three-jaw fixing head is inserted in the square groove of the connecting section, and the three-jaw ejecting head is slidably connected in the square groove of the gear section; the connecting button is rotationally connected with the three-jaw fixing head; a communicating groove is formed in the positioning section and communicated with the square groove, and the ejection spring is arranged in the communicating groove; the ejection spring pushes the three-jaw ejection head and the three-jaw fixing head to be inserted.
As an improvement of the technical scheme, the middle end of the outer wall of the fracture section is provided with an annular groove.
As an improvement of the technical scheme, a protecting sleeve is fixedly arranged on one side, close to the motor, of the output flange plate, a limiting ring is arranged at one end, far away from the output flange plate, of the protecting sleeve, and a reinforcing frame is rotatably connected to the inner wall of the limiting ring.
The invention has the beneficial effects that:
1. after a mechanical arm of the robot starts the joint module in an abnormal state, after the torque between the first-stage reduction gear and the second-stage reduction gear exceeds a bearing limit, the component force of the acting force exerted by the concave surface of the annular wave groove on the limiting part in the vertical direction is larger than the thrust force exerted on the limiting part, so that the limiting part moves along the concave-convex surface of the annular wave groove, the first-stage reduction gear and the second-stage reduction gear rotate relatively, and the reduction mechanism does not drive the output flange plate to rotate any more; after the mechanical arm of the robot is clamped, the mechanical arm is forcibly started, so that the transmission structure in the speed reducing mechanism is prevented from being damaged; the arm of the robot can be conveniently clamped, the robot is controlled to finely adjust the posture of the robot, and the difficulty removal is realized;
2. through one-level overload protection for one-level reduction gear and second grade reduction gear must laminate each other, make the axial dimensions of whole joint module reduce, reduce the volume of whole joint module greatly, make the joint module small and exquisite light more.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Examples
As shown in fig. 1, fig. 2, fig. 3, fig. 5, and fig. 6, the high performance mobile robot joint module of the present embodiment includes ajoint housing 1, a motor 2, anoutput flange 3, agear shaft 4 disposed at an output end of the motor 2, aspeed reducing mechanism 5, and aprimary overload protection 6, wherein the motor 2 includes a rotor 21 and astator 22, thespeed reducing mechanism 5 connects thegear shaft 4 and theoutput flange 3, thespeed reducing mechanism 5 includes a primaryspeed reducing gear 51 and a secondaryspeed reducing gear 52, and a side of the primaryspeed reducing gear 51 adjacent to a side of the secondaryspeed reducing gear 52 is tightly attached to the side of the secondaryspeed reducing gear 52;
theprimary overload protection 6 comprises anannular wave groove 61 and a limiting piece, wherein the limiting piece is arranged on one side of theprimary reduction gear 51 close to thesecondary reduction gear 52; theannular wave groove 61 is arranged on one side of thesecondary reduction gear 52 close to theprimary reduction gear 51; one end of the limiting piece limits theannular wave groove 61, and the other end of the limiting piece is elastically connected with the first-stage reduction gear 51;
when the limiting piece is not jacked up by theannular wave groove 61, thesecondary reduction gear 52 and theprimary reduction gear 51 synchronously rotate;
when the restricting member is pushed up by theannular wave groove 61, theprimary reduction gear 51 and thesecondary reduction gear 52 rotate relatively.
After the joint module is normally started, the rotor 21 drives thespeed reducing mechanism 5 to move through thegear shaft 4, and after the torque between the first-stagespeed reducing gear 51 and the second-stagespeed reducing gear 52 does not exceed the limit, the limiting part is clamped by the concave surface of theannular wave groove 61, so that the first-stagespeed reducing gear 51 drives the second-stagespeed reducing gear 52 to rotate, thespeed reducing mechanism 5 can conveniently drive theoutput flange 3 to rotate, and theoutput flange 3 can obtain larger torque through thespeed reducing mechanism 5;
after the joint module is started when the mechanical arm of the robot is in an abnormal state, and the torque between the first-stage reduction gear 51 and the second-stage reduction gear 52 exceeds the bearing limit, the component force of the acting force exerted by the concave surface of theannular wave groove 61 on the limiting part in the vertical direction is larger than the elasticity borne by the limiting part, so that the limiting part reciprocates along the concave-convex surface of theannular wave groove 61, the first-stage reduction gear 51 does not drive the second-stage reduction gear 52 to rotate any more when rotating, and thereduction mechanism 5 does not drive theoutput flange 3 to rotate any more; after the mechanical arm of the robot is clamped, the mechanical arm is forcibly started, so that the transmission structure in thespeed reducing mechanism 5 is prevented from being damaged; the robot is convenient to clamp the arms of the robot, the robot is controlled to finely adjust the posture of the robot, and the difficulty removal is realized.
As shown in fig. 2, 3, 5 and 6, in some embodiments, the limiting member is provided with three sets, the limiting member comprises a pushingspring 62, a sliding cavity 63, aball 64 and a slidingsleeve 65, and the slidingsleeve 65 is connected with theball 64 in a rolling way at one end of the inner wall of the slidingsleeve 65 close to theannular wave groove 61; the sliding cavity 63 is formed in one side, close to thesecondary reduction gear 52, of theprimary reduction gear 51, the slidingsleeve 65 is connected in a sliding mode along the inner wall of the sliding cavity 63, and the sliding cavity 63 is a cylindrical groove body with one end open; one end of the pushingspring 62 is fixedly connected with the slidingsleeve 65, and the other end is fixedly connected with the inner wall of one end of the slidingsleeve 65 far away from thesecondary reduction gear 52; theballs 64 are tightly attached to the depressions of theannular wave grooves 61.
When the torque does not exceed the limit, the slidingsleeve 65 is conveniently pushed by the pushingspring 62, so that theball 64 abuts against the concave surface of the annularwavy groove 61, and theprimary reduction gear 51 is convenient to synchronously rotate close to thesecondary reduction gear 52; after the torque exceeds the limit, the concave surface of theannular wave groove 61 applies acting force on the limiting piece, and the component force in the vertical direction pushes the pushingspring 62 to contract, so that the first-stage reduction gear 51 is convenient to approach the second-stage reduction gear 52 to rotate relatively;
the wear of the slidingsleeve 65 is reduced by the rolling of theballs 64 along the annularwavy groove 61.
As shown in fig. 3 and 5, in some embodiments, thespeed reducing mechanism 5 further includes atoothed ring 53, a fixingrod 54 and a reinforcingframe 55, the first-stagespeed reducing gear 51 and the second-stagespeed reducing gear 52 are both sleeved on the outer wall of the fixingrod 54, the first-stagespeed reducing gear 51 is engaged with thegear shaft 4, and the second-stagespeed reducing gear 52 is engaged with the inner wall of thetoothed ring 53; the fixingrods 54 are provided with three groups, one end of each fixingrod 54 far away from the motor 2 is inserted on the surface of theoutput flange 3, and the other end of each fixing rod is sleeved with a reinforcingframe 55.
The first-stage reduction gear 51 and the second-stage reduction gear 52 which are mutually attached are rotationally connected with the outer wall of the fixingrod 54, so that the axial size of the whole joint module is reduced, the volume of the whole joint module is greatly reduced, and the joint module is smaller and lighter; meanwhile, the reinforcingframe 55 is sleeved at one end of the three groups of fixingrods 54, so that the fixingrods 54 and theoutput flange 3 are connected more stably, and the fixingrods 54 are prevented from being inclined and deformed.
As shown in fig. 2 and fig. 3, in some embodiments, a jointoutput mounting plate 7 is fixedly arranged at one end of thehousing 1 away from the motor 2, and an inner wall of one side of the jointoutput mounting plate 7 close to the motor 2 is fixedly connected with thetoothed ring 53; the inner wall bearing of the jointoutput mounting plate 7 is connected with anoutput flange 3.
The position of thetoothed ring 53 is conveniently limited through the jointoutput mounting plate 7, one end of theshell 1 close to theoutput flange plate 3 is conveniently sealed, and meanwhile, the whole joint module is conveniently mounted.
As shown in fig. 1 and 2, in some embodiments, thegear shaft 4 includes aconnection section 41, agear section 42 and apositioning section 43, theconnection section 41 is inserted into the rotor 21, afracture section 44 is disposed between theconnection section 41 and thegear section 42, an inner section of thefracture section 44 is provided with asplicing unit 45, thefracture section 44 is fractured, and thesplicing unit 45 connects theconnection section 41 and thegear section 42; thepositioning section 43 is in bearing connection with theoutput flange 3.
By arranging thefracture section 44, after the gear set in thespeed reducing mechanism 5 is clamped, thefracture section 44 is automatically broken under the action of external force, and thegear section 42 and the primaryspeed reducing gear 51 are prevented from being damaged after the gears are clamped; meanwhile, thepositioning section 43 is connected with theoutput flange plate 3, so that thegear shaft 4 is conveniently positioned.
As shown in fig. 2 and 4, in some embodiments, thecontinuous connection unit 45 includes aconnection button 451, a three-jaw fixing head 452, a three-jaw ejecting head 453 and an ejectingspring 454, theconnection button 451 is in threaded connection with the inner wall of theconnection section 41, theconnection section 41 and thegear section 42 are both provided with a square groove, the three-jaw fixing head 452 is inserted into the square groove of theconnection section 41, and the three-jaw ejecting head 453 is slidably connected into the square groove of thegear section 42; the connectingbutton 451 is rotationally connected with the three-jaw fixing head 452; a communicating groove is formed in thepositioning section 43 and is communicated with the square groove, and theejection spring 454 is arranged in the communicating groove; the ejectingspring 454 pushes the three-jaw ejecting head 453 and the three-jaw fixing head 452 to be inserted.
After thefracture section 44 is fractured, the three-jaw ejection head 453 is pushed by theejection spring 454, the three-jaw ejection head 453 is pushed out from the square groove, and meanwhile, the motor 2 drives the three-jaw fixing head 452 to rotate, so that the three-jaw ejection head 453 is inserted into the three-jaw fixing head 452 which rotates for a certain angle, and continuous transmission is facilitated.
As shown in fig. 3 and 4, in some embodiments, the middle end of the outer wall of thebreaking section 44 is provided with an annular groove; after thegear shaft 4 is overloaded through the annular groove, thefracture section 44 is fractured from the annular groove, thefracture section 44 is prevented from being deformed when being fractured, and the influence on theejection head 453 of the three-jaw is avoided to pop out.
As shown in fig. 2 and 3, in some embodiments, a protecting sleeve 8 is fixedly disposed on a side of theoutput flange 3 close to the motor 2, a limiting ring is disposed on an end of the protecting sleeve 8 far from theoutput flange 3, and a reinforcingframe 55 is rotatably connected to an inner wall of the limiting ring.
Carry on spacingly through lag 8 toreinforcement 55, prevent that the movement track ofreinforcement 55 from taking place the skew, prevent thatdead lever 54 from taking place the deformation crooked.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.