Disclosure of Invention
The first aim of the invention is to provide a preparation method of special fabric with flame-retardant and antibacterial functions, which can prepare special fabric meeting the comfort of applicable production clothing, and has better flame-retardant and antibacterial performances.
The second aim of the invention is to provide a special fabric with flame-retardant and antibacterial functions, which has better flame-retardant and antibacterial performances on the basis of meeting the comfort applicable to the production of clothes.
The third object of the invention is to provide an application of special fabric with flame-retardant and antibacterial functions, which can be used for producing training clothes, comprehensive protective clothing, and anti-load clothes and anti-soaking clothes.
The embodiment of the invention is realized by the following technical scheme:
a preparation method of special fabric with flame-retardant and antibacterial functions comprises the following steps:
s1: blending cotton fibers and the compound fibers to obtain blended yarns, and weaving the blended yarns into blended fabrics;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: firstly padding the dyed blended fabric with an antibacterial agent, and then padding the dyed blended fabric with a first flame retardant after drying to obtain a flame-retardant blended fabric;
s4: and (3) finishing the second flame retardant on the flame-retardant blended fabric by layer-by-layer self-assembly to prepare the special fabric.
Further, the compound fiber in the step S1 includes one or more of vinylon fiber, polypropylene fiber and chloridion fiber.
Further, in the step S1, the cotton fibers and the compound fibers are drawn according to the weight ratio of (1-3), the blended yarn is prepared through the procedures of roving, spinning and double twisting, and then the blended yarn is woven into the blended fabric through tatting.
Further, the antibacterial agent in the step S3 comprises the following components in parts by weight: 10-15 parts of water-soluble chitin, 15-22 parts of guanidine nitrate and 70-80 parts of water.
Further, the first flame retardant in the step S3 includes the following components in parts by weight: 30-45 parts of sodium pyrophosphate, 10-15 parts of zinc oxide and 80-90 parts of 70-80% acetic acid aqueous solution.
Further, the specific processing method in step S3 is as follows: adding (20-30) dyed blended fabric into an antibacterial agent or a first flame retardant according to a bath ratio of 1, oscillating for 20-35 min at 45-50 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 65-75%; drying at 80-85 ℃ for 5-8 min, and baking to obtain the flame-retardant blended fabric; padding the dyed blended fabric with an antibacterial agent and a first flame retardant for 1-5 times.
Further, the second flame retardant in the step S4 comprises 8-15 wt% of chitosan and 6-12 wt% of sodium hexametaphosphate.
Further, the specific processing method in step S4 is as follows: adding the flame-retardant blended fabric into 8-15 wt% chitosan solution according to a bath ratio of 1 (10-15), dipping for 20-30 min, taking out, washing for 2-3 times by water, drying, adding into 6-12 wt% sodium hexametaphosphate solution according to a bath ratio of 1 (10-12), dipping for 8-12 min, taking out, washing for 2-3 times by water, and drying; repeating the above treatment for 5-10 times to obtain the special fabric.
A special fabric with flame-retardant and antibacterial functions is prepared by a preparation method of the special fabric with flame-retardant and antibacterial functions.
The special fabric with the flame-retardant and antibacterial functions is used for producing training clothes, comprehensive protective clothing, and anti-load clothes and anti-soaking clothes.
The technical scheme of the embodiment of the invention has at least the following advantages and beneficial effects:
1. the invention selects cotton fiber, vinylon fiber, polypropylene fiber or vinylon fiber for blending weaving, so that the fabric has certain flame retardance and high comfort, and is suitable for producing clothes.
2. According to the invention, the first flame retardant is padded in advance, and then the second flame retardant is self-assembled and finished on the fabric layer by layer, so that the fabric has better flame retardance; meanwhile, the fabric is padded with the antibacterial agent, so that the fabric has better antibacterial property.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
The special fabric with flame-retardant and antibacterial functions, the preparation method and the application thereof are specifically described below.
Example 1
The embodiment provides a preparation method of special fabric with flame-retardant and antibacterial functions, which comprises the following steps:
s1: drawing cotton fiber and vinylon fiber according to a weight ratio of 1:1, preparing blended yarn through roving, spinning and double twisting processes, and weaving the blended yarn into blended fabric through tatting;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: adding the dyed blended fabric into an antibacterial agent according to a bath ratio of 1:20, oscillating for 20min at 45 ℃, and performing one-dip one-roll, wherein the rolling liquid rate is 65%; drying at 80 ℃ for 8min; adding the dyed blended fabric into a first flame retardant according to a bath ratio of 1:20, oscillating for 35min at 45 ℃, and padding once, wherein the padding rate is 65%; drying at 80 ℃ for 8min, and baking to obtain the flame-retardant blended fabric; repeating the above steps for 1 time; the antibacterial agent comprises the following components in parts by weight: 10 parts of water-soluble chitin, 15 parts of guanidine nitrate and 70 parts of water; the first flame retardant comprises the following components in parts by weight: 30 parts of sodium pyrophosphate, 10 parts of zinc oxide and 80 parts of 70% acetic acid aqueous solution;
s4: adding the flame-retardant blended fabric into 8wt% chitosan solution according to a bath ratio of 1:10, soaking for 20min, taking out, washing with water for 2 times, drying, adding into 6wt% sodium hexametaphosphate solution according to a bath ratio of 1:10, soaking for 8min, taking out, washing with water for 2 times, and drying; repeating the above treatment for 10 times to obtain the special fabric.
The special fabric with flame-retardant and antibacterial functions is prepared and is marked as A.
Example 2
The embodiment provides a preparation method of special fabric with flame-retardant and antibacterial functions, which comprises the following steps:
s1: drawing cotton fiber, vinylon fiber and polypropylene fiber according to a weight ratio of 2:1, preparing blended yarn through roving, spinning and double twisting processes, and weaving the blended yarn into blended fabric through tatting;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: adding the dyed blended fabric into an antibacterial agent according to a bath ratio of 1:25, oscillating for 20min at 50 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 70%; drying at 80 ℃ for 6min; adding the dyed blended fabric into a first flame retardant according to a bath ratio of 1:25, oscillating for 30min at 45 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 70%; drying at 80 ℃ for 6min, and baking to obtain the flame-retardant blended fabric; repeating the above steps for 2 times; the antibacterial agent comprises the following components in parts by weight: 12 parts of water-soluble chitin, 20 parts of guanidine nitrate and 75 parts of water; the first flame retardant comprises the following components in parts by weight: 35 parts of sodium pyrophosphate, 12 parts of zinc oxide and 85 parts of 70% acetic acid aqueous solution;
s4: adding the flame-retardant blended fabric into a 10wt% chitosan solution according to a bath ratio of 1:12, soaking for 25min, taking out, washing with water for 2 times, drying, adding into a 10wt% sodium hexametaphosphate solution according to a bath ratio of 1:12, soaking for 10min, taking out, washing with water for 2 times, and drying; repeating the above treatment for 5 times to obtain the special fabric.
The special fabric with flame-retardant and antibacterial functions is prepared and is marked as B.
Example 3
The embodiment provides a preparation method of special fabric with flame-retardant and antibacterial functions, which comprises the following steps:
s1: drawing cotton fiber and polyvinyl chloride fiber according to a weight ratio of 3:1, preparing blended yarn through roving, spinning and double twisting processes, and weaving the blended yarn into blended fabric through tatting;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: adding the dyed blended fabric into an antibacterial agent according to a bath ratio of 1:30, oscillating for 35min at 50 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 75%; drying at 85 ℃ for 5min; adding the dyed blended fabric into a first flame retardant according to a bath ratio of 1:30, oscillating for 35min at 50 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 75%; drying at 85 ℃ for 5min, and baking to obtain the flame-retardant blended fabric; repeating the above steps for 5 times; the antibacterial agent comprises the following components in parts by weight: 15 parts of water-soluble chitin, 22 parts of nitric acid and 80 parts of water; the first flame retardant comprises the following components in parts by weight: 45 parts of sodium pyrophosphate, 15 parts of zinc oxide and 90 parts of 80% acetic acid aqueous solution;
s4: adding the flame-retardant blended fabric into a 15wt% chitosan solution according to a bath ratio of 1:15, soaking for 30min, taking out, washing with water for 3 times, drying, adding into a 12wt% sodium hexametaphosphate solution according to a bath ratio of 1:10, soaking for 12min, taking out, washing with water for 3 times, and drying; repeating the above treatment for 8 times to obtain the special fabric.
The special fabric with flame-retardant and antibacterial functions is marked as C.
Comparative example 1
The comparative example provides a method for preparing special fabrics, comprising the following steps:
s1: preparing blended yarns from meta-position aromatic polyamide fibers and para-position aramid fibers through roving, spinning and double twisting, and weaving cotton yarns into blended fabrics through tatting;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: adding the dyed blended fabric into an antibacterial agent according to a bath ratio of 1:30, oscillating for 35min at 45 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 75%; drying at 80 ℃ for 8min; adding the dyed blended fabric into a first flame retardant according to a bath ratio of 1:30, oscillating for 20min at 50 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 75%; drying at 80 ℃ for 5min, and baking to obtain the flame-retardant blended fabric; repeating the above steps for 2 times; the antibacterial agent comprises the following components in parts by weight: 15 parts of water-soluble chitin, 22 parts of guanidine nitrate and 70 parts of water; the first flame retardant comprises the following components in parts by weight: 30 parts of sodium pyrophosphate, 10 parts of zinc oxide and 90 parts of 80% acetic acid aqueous solution;
s4: adding the flame-retardant blended fabric into an 8wt% chitosan solution according to a bath ratio of 1:15, soaking for 30min, taking out, washing with water for 2 times, drying, adding into a 12wt% sodium hexametaphosphate solution according to a bath ratio of 1:12, soaking for 8min, taking out, washing with water for 2 times, and drying; repeating the above treatment for 5 times to obtain the special fabric.
This comparative example provides a specialty fabric prepared, designated M1.
Comparative example 2
The comparative example provides a method for preparing special fabrics, comprising the following steps:
s1: preparing blended yarns from meta-position aromatic polyamide fibers and para-position aramid fibers through roving, spinning and double twisting, and weaving cotton yarns into blended fabrics through tatting;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: adding the dyed blended fabric into an antibacterial agent according to a bath ratio of 1:30, oscillating for 20min at 50 ℃, and performing one-dip one-roll, wherein the rolling liquid rate is 65%; drying at 85 ℃ for 5min; adding the dyed blended fabric into a first flame retardant according to a bath ratio of 1:20, oscillating for 20min at 50 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 65%; drying at 80 ℃ for 8min, and baking to obtain the flame-retardant blended fabric; repeating the above steps for 3 times; the antibacterial agent comprises the following components in parts by weight: 10 parts of water-soluble chitin, 15 parts of guanidine nitrate and 70 parts of water; the first flame retardant comprises the following components in parts by weight: 30 parts of sodium pyrophosphate, 10 parts of zinc oxide and 80 parts of 70% acetic acid aqueous solution.
This comparative example provides a specialty fabric prepared, designated M2.
Comparative example 3
The comparative example provides a method for preparing special fabrics, comprising the following steps:
s1: drawing cotton fiber and vinylon fiber according to a weight ratio of 1:1, preparing blended yarn through roving, spinning and double twisting processes, and weaving the blended yarn into blended fabric through tatting;
s2: dyeing the blended fabric by using dye to obtain dyed blended fabric;
s3: adding the dyed blended fabric into a first flame retardant according to a bath ratio of 1:20, oscillating for 35min at 45 ℃, and performing one-dip one-roll, wherein the liquid rolling rate is 65%; drying at 80 ℃ for 8min, and baking to obtain the flame-retardant blended fabric; repeating the above steps for 2 times; the first flame retardant comprises the following components in parts by weight: 30 parts of sodium pyrophosphate, 15 parts of zinc oxide and 80 parts of 70% acetic acid aqueous solution;
s4: adding the flame-retardant blended fabric into 8wt% chitosan solution according to a bath ratio of 1:10, soaking for 30min, taking out, washing with water for 2 times, drying, adding into 6wt% sodium hexametaphosphate solution according to a bath ratio of 1:10, soaking for 12min, taking out, washing with water for 2 times, and drying; repeating the above treatment for 5 times to obtain the special fabric.
The comparative example provides a prepared special fabric with flame-retardant and antibacterial functions, which is denoted as M3.
Experimental example 1
The softness of the products A to C produced in examples 1 to 3 and the products M1 to M2 produced in comparative examples 1 to 2 of the same size were measured by a flexibility tester, and the results are shown in Table 1.
Table 1 bending length and bending stiffness
As can be seen from table 1, the bending length and bending rigidity of the special fabric with flame retardant and antibacterial functions prepared by the present invention are smaller than those of the products M1 and M2 produced in comparative example 1 and comparative example 2; the product M1 produced in the comparative example 1 adopts the prior fabric woven by blending meta-position aromatic polyamide fiber and para-position aramid fiber; the product M2 produced in the comparative example 2 adopts the existing fabric woven by blending meta-position aromatic polyamide fibers and para-position aromatic polyamide fibers, but does not use a second flame retardant to carry out layer-by-layer self-assembly finishing; the test of the invention is that cotton fiber, vinylon fiber, polypropylene fiber or vinylon fiber are adopted for blending weaving, and the special fabric with flame-retardant and antibacterial functions prepared by the preparation method has better softness, thereby meeting the comfort requirement for producing clothes.
Experimental example 2
Limiting Oxygen Index (LOI) tests were carried out on the products A to C produced in examples 1 to 3 and the products M1 to M2 produced in comparative examples 1 to 2 of the same size, and the results are shown in Table 2.
TABLE 2 Limiting Oxygen Index (LOI)
| Sample of | LOI(%) |
| A | 28.1 |
| B | 26.9 |
| C | 27.3 |
| M1 | 28.2 |
| M2 | 21.5 |
As can be seen from Table 2, the limiting oxygen index of the special fabric with flame retardant and antibacterial functions prepared by the invention is equivalent to that of the product M1 produced in comparative example 1 and is higher than that of the product M2 produced in comparative example 2; the product M1 produced in the comparative example 1 adopts the prior fabric woven by blending meta-position aromatic polyamide fiber and para-position aramid fiber; the product M2 produced in the comparative example 2 adopts the existing fabric woven by blending meta-position aromatic polyamide fibers and para-position aromatic polyamide fibers, but does not use a second flame retardant to carry out layer-by-layer self-assembly finishing; the experiment of the invention is that cotton fiber, vinylon fiber, polypropylene fiber or vinylon fiber are adopted for blending weaving, and the special fabric with flame-retardant and antibacterial functions prepared by the preparation method is matched, so that the comfort for producing clothes is met, and the flame retardance is effectively improved.
Experimental example 3
Products A to C produced in examples 1 to 3 and products M1 to M3 produced in comparative examples 1 to 3 of the same size were immersed in the same concentration of Staphylococcus aureus, escherichia coli and mold liquid, respectively, and placed in a plate for culturing for 24 hours, and the colony numbers before and after the culturing were recorded, and the antibacterial rate was calculated, and the results are shown in Table 3.
TABLE 3 antibacterial Properties
| Sample of | Staphylococcus aureus | Coli bacterium | Mould fungus |
| A | 96.2 | 98.3 | 97.5 |
| B | 95.6 | 98.1 | 97.2 |
| C | 96.1 | 97.8 | 97.1 |
| M1 | 95.1 | 97.4 | 96.8 |
| M2 | 94.7 | 96.1 | 95.5 |
| M3 | No antibacterial effect | 35.2 | No antibacterial effect |
As can be seen from Table 3, the special fabric with flame-retardant and antibacterial functions prepared by the invention has better antibacterial performance; the product M3 prepared in comparative example 3 was not subjected to padding treatment with an antibacterial agent; the special fabric with flame-retardant and antibacterial functions prepared by the invention has good inhibition on staphylococcus aureus, escherichia coli and mould.
In summary, the preparation method of the special fabric with the flame-retardant and antibacterial functions provided by the application has the advantages that the softness of the prepared special fabric with the flame-retardant and antibacterial functions meets the requirements of being applicable to producing clothes, and the special fabric has good flame-retardant and antibacterial performances.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.