Disclosure of Invention
The invention mainly aims to provide a feeding lantern ring device and a heat exchanger production line, and aims to solve the problem that the production efficiency is low when a U-shaped pipe machining device in the prior art adopts two procedures of feeding and lantern ring machining.
To achieve the above object, according to one aspect of the present invention, there is provided a loading collar device for fitting a ring member over a pipe; material loading lantern ring device includes: the bearing part is provided with a first feed inlet, a first feed channel and a first accommodating space, the first feed inlet is arranged at the first end of the first feed channel, the second end of the first feed channel is communicated with the first accommodating space, and the first feed channel is used for accommodating the ring-shaped piece; the first accommodating space is provided with a first opening extending to the first end face of the bearing piece; the moving part makes linear reciprocating motion along the horizontal direction; the lantern ring assembly and the feeding assembly are arranged on the moving piece; when the moving piece moves towards the direction close to the bearing piece, the lantern ring assembly is inserted into the first accommodating space through the first opening so as to drive the annular piece in the first accommodating space to be sleeved on the pipe fitting; the feeding assembly enables one annular piece in the first feeding channel to fall above the lantern ring assembly; when the moving piece moves towards the direction far away from the bearing piece, the feeding assembly blocks the ring piece in the first feeding channel, and the lantern ring assembly withdraws from the first accommodating space so that the ring piece blocked above the lantern ring assembly falls into the first accommodating space.
Further, the first feed channel is used for accommodating a plurality of annular pieces which are stacked in the vertical direction; the feeding assembly comprises a first distributing part and a second distributing part, and the first distributing part is positioned above the second distributing part; when the moving piece moves towards the direction close to the bearing piece, the first material distributing piece is inserted into the first feeding channel so as to penetrate through the annular piece; the second distributing part exits the first feeding channel, so that the annular part between the first distributing part and the second distributing part falls to the upper part of the lantern ring assembly; when the moving piece moves towards the direction far away from the bearing piece, the first material distributing piece exits from the first feeding channel; the second distribution member is inserted into the first feed channel to block the annular member in the first feed channel by the second distribution member.
Further, the moving part comprises a first moving part and a second moving part, and the first moving part and the second moving part are arranged on two opposite sides of the bearing part; the first material distributing part is arranged on the first moving part and is positioned on one side of the first moving part close to the second moving part; the second distributing part is arranged on the second moving part and is positioned on one side of the second moving part close to the first moving part.
Further, the moving part also comprises a guide rod; the guide bar is worn to establish in the guiding hole that holds carrier, and first removal portion and second removal portion all are connected with the guide bar.
Further, the lantern ring assembly comprises a core rod, an outer sleeve and a first elastic piece, wherein the outer sleeve is connected with the moving piece; the core rod is inserted into the accommodating cavity of the outer sleeve, and the first end of the core rod protrudes out of the outer sleeve; the first elastic piece is arranged in the accommodating cavity, the first end of the first elastic piece is connected with the moving piece or the outer sleeve, and the second end of the first elastic piece is connected with the second end of the core rod.
Further, the bearing piece comprises a main body part and a movable part, and the movable part and the main body part enclose a first accommodating space; the movable part is movably arranged under the driving of the moving part so as to adjust the size of the first accommodating space; when the moving piece moves towards the direction close to the bearing piece, the first accommodating space is enlarged under the action of the movable part; when the moving piece moves towards the direction far away from the bearing piece, the first accommodating space is reduced under the action of the movable part.
Further, the moving member includes a press-setting portion; the movable part makes reciprocating linear motion along the vertical direction; the material loading lantern ring device still includes: the bearing piece and the moving piece are arranged on the workbench; the first end of the transmission piece is connected with the movable part and can be rotatably arranged relative to the movable part, and the second end of the transmission piece is connected with the installation piece positioned on the workbench and can be rotatably arranged relative to the installation piece; the pressing part is pressed on the transmission part; the second elastic piece is arranged between the transmission piece and the workbench.
Further, the pressing part is a roller.
Furthermore, the bearing piece is also provided with a second feeding hole, a second feeding channel and a second containing space, the second feeding hole is arranged at the first end of the second feeding channel, and the second end of the second feeding channel is communicated with the second containing space; the second accommodating space is communicated with the first accommodating space through the first communicating channel, so that the lantern ring assembly sequentially passes through the first accommodating space and the first communicating channel and then sleeves the annular piece on the pipe fitting in the second accommodating space.
Further, the bearing piece is also provided with a second communication channel which is communicated with the second feeding channel and the first containing space; the material loading lantern ring device still includes: the material receiving part is movably arranged between the second communicating channel and the first accommodating space to receive incoming materials of the second feeding channel and convey the pipe fittings to the first accommodating space.
According to another aspect of the invention, a heat exchanger production line is provided, which comprises a feeding collar device, wherein the feeding collar device is the above feeding collar device.
The feeding lantern ring device is used for sleeving a ring-shaped piece on a pipe fitting; the feeding lantern ring device comprises a bearing piece, a moving piece, a lantern ring assembly and a feeding assembly, wherein when the moving piece moves towards the direction close to the bearing piece, the lantern ring assembly is inserted into the first accommodating space through the first opening so as to drive the annular piece in the first accommodating space to be sleeved on the pipe fitting; meanwhile, the feeding assembly enables one annular piece in the first feeding channel to fall above the lantern ring assembly; then, the moving member moves towards the direction far away from the bearing member, so that the feeding assembly blocks the ring piece in the first feeding channel, meanwhile, the lantern ring assembly is withdrawn from the first accommodating space, so that the ring piece blocked by the lantern ring assembly falls into the first accommodating space, and the ring piece in the first accommodating space is sleeved on the pipe piece when the moving member moves towards the direction close to the bearing member, and the circulation is repeated. This material loading lantern ring device drives lantern ring subassembly and material loading subassembly through the moving member and moves in order to realize the loop forming element material loading simultaneously and establish the loop forming element cover on the pipe fitting, and one process is integrated to two processes, and equipment utilization increases by 50%, and stability improves, has improved production efficiency, has reduced manufacturing cost.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The invention provides a feeding lantern ring device, which is used for sleeving a ring-shaped member 1 on a pipe fitting 2, with reference to fig. 1 to 10; material loading lantern ring device includes: the ring-shaped part feeding device comprises a bearing part 10, a moving part 20, a collar assembly 30 and a feeding assembly 40, wherein the bearing part 10 is provided with a first feeding hole 11, a first feeding channel 12 and a first accommodating space 13, the first feeding hole 11 is arranged at a first end of the first feeding channel 12, a second end of the first feeding channel 12 is communicated with the first accommodating space 13, and the first feeding channel 12 is used for accommodating a ring-shaped part 1; the first accommodation space 13 has a first opening 131 extending to the first end face of the carrier 10; the moving member 20 linearly reciprocates in the horizontal direction; collar assembly 30 and loading assembly 40 are both disposed on traveler 20; when the moving member 20 moves toward a direction close to the supporting member 10, the collar assembly 30 is inserted into the first accommodating space 13 through the first opening 131 to drive the ring member 1 in the first accommodating space 13 to be sleeved on the pipe member 2; the feeding assembly 40 drops one ring-shaped member 1 in the first feeding channel 12 to the upper side of the collar assembly 30; when the moving member 20 moves away from the carrier 10, the feeding assembly 40 blocks the ring member 1 in the first feeding channel 12, and the collar assembly 30 is withdrawn from the first accommodating space 13 so that the ring member 1 blocked above the collar assembly 30 falls into the first accommodating space 13.
The feeding lantern ring device is used for sleeving a ring-shapedpart 1 on apipe fitting 2; the feeding lantern ring device comprises a bearingpart 10, a movingpart 20, alantern ring assembly 30 and a feedingassembly 40, wherein when the movingpart 20 moves towards the direction close to the bearingpart 10, thelantern ring assembly 30 is inserted into the firstaccommodating space 13 through thefirst opening 131 to drive theannular part 1 in the firstaccommodating space 13 to be sleeved on the pipe fitting 2; meanwhile, the feedingassembly 40 drops one ring-shapedmember 1 in thefirst feeding channel 12 to the upper side of thecollar assembly 30; then, the movingmember 20 moves away from thecarrier 10 to make the feedingassembly 40 block thering member 1 in thefirst feeding channel 12, and at the same time, thecollar assembly 30 withdraws from the firstaccommodating space 13 to make thering member 1 blocked by thecollar assembly 30 fall into the firstaccommodating space 13, so that the movingmember 20 moves toward the direction close to thecarrier 10 to make thering member 1 in the firstaccommodating space 13 fit on the pipe member, and the cycle is repeated. This material loading lantern ring device driveslantern ring subassembly 30 andmaterial loading subassembly 40 through movingmember 20 and moves in order to realize the loop forming element material loading simultaneously and establish the loop forming element cover on the pipe fitting, and one process is integrated to two processes, and equipment utilization increases by 50%, and stability improves, has improved production efficiency, has reduced manufacturing cost.
In the present embodiment, thefirst feed channel 12 is used to accommodate a plurality ofannular members 1 arranged in a stack in the vertical direction; the feedingassembly 40 comprises a first distributingmember 41 and a second distributingmember 42, wherein the first distributingmember 41 is positioned above the second distributingmember 42; when the movingmember 20 moves towards the direction close to thecarrier 10, the first distributingmember 41 is inserted into thefirst feeding channel 12 to penetrate theannular member 1; thesecond divider 42 exits thefirst feed channel 12 so that theannular member 1 between thefirst divider 41 and thesecond divider 42 falls over thecollar assembly 30; when themobile element 20 moves away from thecarrier element 10, the first dividingmember 41 exits thefirst feeding channel 12; the second distributingmember 42 is inserted into thefirst feeding passage 12 to block thering member 1 in thefirst feeding passage 12 by the second distributingmember 42.
In the present embodiment, the movingmember 20 includes a first movingportion 21 and a second movingportion 22, and the first movingportion 21 and the second movingportion 22 are disposed on opposite sides of thecarrier 10; the first distributingmember 41 is arranged on the first movingpart 21 and is positioned on one side of the first movingpart 21 close to the second movingpart 22; the second distributingmember 42 is disposed on the second movingportion 22 and located on a side of the second movingportion 22 close to the first movingportion 21.
In this embodiment, movingmember 20 further includes aguide rod 23; theguide rod 23 is inserted into the guide hole of thecarrier 10, and the first movingportion 21 and the second movingportion 22 are connected to theguide rod 23. Theguide rod 23 serves as a guide.
In this embodiment,collar assembly 30 includes acore rod 31, anouter sleeve 32, and a firstresilient member 33,outer sleeve 32 being coupled tomoveable member 20; thecore bar 31 is inserted into the accommodating cavity of theouter sleeve 32, and a first end of thecore bar 31 protrudes out of theouter sleeve 32; the firstelastic member 33 is disposed in the receiving cavity, a first end of the firstelastic member 33 is connected to the movingmember 20 or theouter sleeve 32, and a second end of the firstelastic member 33 is connected to a second end of thecore rod 31.
Specifically, in the process that the driving element drives the moving element to move forward, the front section of thecore rod 31 is inserted into the annular element and the pipe orifice of the pipe element, and one end of theouter sleeve 32 far away from the movingelement 20 blocks the annular element; at this time, thecore rod 31 cannot move forward after being inserted into the pipe fitting, the moving member continues to move forward, and theouter sleeve 32 compresses the first elastic member to continue to move forward so as to push the ring-shaped member onto the pipe fitting.
In the present embodiment, thecarrier 10 includes amain body portion 14 and amovable portion 15, and themovable portion 15 and themain body portion 14 together enclose a firstaccommodating space 13; themovable part 15 is movably arranged under the driving of the movingpart 20 to adjust the size of the firstaccommodating space 13; when the movingmember 20 moves toward the direction approaching thecarrier 10, the firstaccommodating space 13 becomes large by themovable portion 15; when the movingmember 20 moves in a direction away from thecarrier 10, thefirst accommodation space 13 becomes smaller by themovable portion 15. Such an arrangement can avoid the collar assembly and avoid interference between the collar assembly and the carrier.
In the present embodiment, the movingmember 20 includes a press-settingportion 24; themovable part 15 makes reciprocating linear motion along the vertical direction; the material loading lantern ring device still includes: a workbench on which thecarrier 10 and the movingmember 20 are disposed; atransmission member 60, a first end of thetransmission member 60 is connected with themovable portion 15 and is rotatably disposed relative to themovable portion 15, and a second end of thetransmission member 60 is connected with the mountingmember 50 on the workbench and is rotatably disposed relative to the mountingmember 50; thepressing part 24 is pressed on thetransmission piece 60; and a secondelastic member 70 disposed between the drivingmember 60 and the table.
Optionally, the secondelastic member 70 is a spring.
Specifically, thetransmission member 60 is a plate-shaped structure, a guide groove is formed in thetransmission member 60, thepressing portion 24 is disposed in the guide groove, and thepressing portion 24 moves along the guide groove during the moving process of the moving member. When the movingmember 20 moves toward the direction close to the supportingmember 10, thepressing portion 24 moves toward the direction close to the supportingmember 10 along the guide groove, thepressing portion 24 presses thetransmission member 60, and thetransmission member 60 compresses the secondelastic member 70 and then thetransmission member 60 moves downward to drive themovable portion 15 to move downward along the vertical direction; when the movingmember 20 moves in a direction away from the supportingmember 10, thepressing portion 24 moves in a direction away from the supportingmember 10 along the guide groove, the secondelastic member 70 is reset, and thetransmission member 60 moves upward to drive themovable portion 15 to move upward in the vertical direction.
Specifically, a groove is formed in themovable portion 15, a firstaccommodating space 13 is formed between the groove and themain body portion 14, and thering component 1 blocked above thecollar component 30 falls into the groove after thecollar component 30 is withdrawn from the firstaccommodating space 13.
In the present embodiment, thepressing portion 24 is a roller, and the roller is rotatably disposed. This arrangement facilitates the movement of the press portion on thetransmission member 60.
In the present embodiment, thecarrier 10 further has asecond feeding hole 16, a second feeding channel and a secondaccommodating space 18, thesecond feeding hole 16 is disposed at a first end of the second feeding channel, and a second end of the second feeding channel is communicated with the secondaccommodating space 18; thesecond receiving space 18 is communicated with thefirst receiving space 13 through the first communicatingchannel 191, so that thecollar assembly 30 is sleeved on thepipe 2 in thesecond receiving space 18 after passing through thefirst receiving space 13 and the first communicatingchannel 191 in sequence.
In the present embodiment, thecarrier 10 further has a second communicatingchannel 192, and the second communicatingchannel 192 communicates with both the second feeding channel and the firstaccommodating space 13; the material loading lantern ring device still includes: the receivingportion 80 is movably disposed between the second communicatingchannel 192 and the firstaccommodating space 13, so as to receive the incoming material from the second feeding channel and convey thepipe 2 into the firstaccommodating space 13.
Specifically, the material loading lantern ring device further comprises asecond driving element 100, and thesecond driving element 100 is connected with thematerial receiving portion 80 to drive thematerial receiving portion 80 to move.
In specific implementation, thepipe 2 enters the second feeding channel through the vibrating material coiling channel, thepipe 2 falls into thematerial receiving part 80, and thesecond driving part 100 pushes thematerial receiving part 80 to enter the second accommodating space so as to perform lantern ring operation; when the movingmember 20 moves away from thecarrier 10, the pipe fitting with the loop element on the receivingportion 80 is removed, the receivingportion 80 moves to the lower side of the second feeding channel to receive thenew pipe fitting 2, and the above-mentioned actions are repeated. This action can improve the tact time.
Optionally, thesecond driver 100 is a cylinder.
In this embodiment, the feeding collar device further includes a first drivingmember 90, the first drivingmember 90 is disposed on the working platform, and the first drivingmember 90 is connected to the movingmember 20 to drive the movingmember 20 to perform linear reciprocating motion along the horizontal direction.
Optionally, thefirst drive member 90 is a cylinder.
Specifically, thefirst feed channel 12, thefirst accommodation space 13, thecollar assembly 30 and the feedingassembly 40 are two in number; the pipe fitting 2 is a U-shaped pipe, so that two sets of thefirst feeding channel 12, the firstaccommodating space 13, thecollar assembly 30 and the feedingassembly 40 can be simultaneously used for collar operation at two ends of the U-shaped pipe to sleeve the two ring-shapedmembers 1 at two pipe opening positions of the U-shaped pipe.
Specifically, thering member 1 is a weld ring.
This application collection material loading and lantern ring twice process are a process device, realize that equipment is high-efficient, reduce equipment cost.
The application solves the following technical problems: the two processes of feeding and lantern ring are integrated, so that the efficiency of the equipment is high; the equipment cost is reduced, and the equipment stability is improved.
The invention also provides a heat exchanger production line which comprises the feeding lantern ring device, wherein the feeding lantern ring device is the feeding lantern ring device in the embodiment.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
the feeding lantern ring device is used for sleeving a ring-shapedpart 1 on apipe fitting 2; the feeding lantern ring device comprises a bearingpart 10, a movingpart 20, alantern ring assembly 30 and a feedingassembly 40, wherein when the movingpart 20 moves towards the direction close to the bearingpart 10, thelantern ring assembly 30 is inserted into the firstaccommodating space 13 through thefirst opening 131 to drive theannular part 1 in the firstaccommodating space 13 to be sleeved on the pipe fitting 2; meanwhile, the feedingassembly 40 drops one ring-shapedmember 1 in thefirst feeding channel 12 to the upper side of thecollar assembly 30; then, the movingmember 20 moves away from thecarrier 10 to make the feedingassembly 40 block thering member 1 in thefirst feeding channel 12, and at the same time, thecollar assembly 30 withdraws from the firstaccommodating space 13 to make thering member 1 blocked by thecollar assembly 30 fall into the firstaccommodating space 13, so that the movingmember 20 moves toward the direction close to thecarrier 10 to make thering member 1 in the firstaccommodating space 13 fit on the pipe member, and the cycle is repeated. This material loading lantern ring device driveslantern ring subassembly 30 andmaterial loading subassembly 40 through movingmember 20 and moves in order to realize the loop forming element material loading simultaneously and establish the loop forming element cover on the pipe fitting, and one process is integrated to two processes, and equipment utilization increases by 50%, and stability improves, has improved production efficiency, has reduced manufacturing cost.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.