High-speed automatic packaging line and intelligent packaging method for mobile phone color boxesTechnical Field
The invention relates to the technical field of automatic packaging lines, in particular to a high-speed automatic packaging line and an intelligent packaging method for mobile phone color boxes.
Background
The mobile phone has become a necessity for life, however, the mobile phone needs to be transported for a long distance before entering the hands of consumers, which requires packaging, boxing, sealing and the like of the mobile phone. Enterprises release a mobile phone which is often sold to a plurality of regions and countries, and therefore, the mobile phone needs to be classified and packaged. However, most enterprises adopt an operation mode of manual operation or manual box sealing equipment, so that a lot of manpower, material resources and factory floor area are occupied, the production efficiency of the operation mode is low, and defective products such as wrong boxes, mixed boxes and the like are easy to appear after workers work for a long time and are fatigued.
Disclosure of Invention
Aiming at the problems, the invention provides a high-speed automatic packaging line and an intelligent packaging method for color boxes of mobile phones, which effectively solve the technical problem that the color boxes of the mobile phones cannot be packaged fully automatically and efficiently at present.
In order to achieve the purpose, the technical scheme applied by the invention is as follows:
the utility model provides a color box automatic packaging line of high-speed cell-phone, including being used for carrying out the high-speed color box sorting machine of letter sorting with the color box of cell-phone, a flexible paperboard shaping case packer for carrying out the various box of cell-phone cardboard encapsulation and be used for carrying out the multiaspect subsides mark case sealer that pastes the mark with the various box of cell-phone, flexible paperboard shaping case packer locates between high-speed color box sorting machine and the multiaspect subsides mark case sealer, high-speed color box sorting machine is equipped with the various box feed end of cell-phone, the multiaspect pastes the mark case sealer and is equipped with the various box finished product discharge end of cell-phone, high-speed color box sorting machine passes through the manipulator with flexible paperboard shaping case packer and is connected and transmit the product, flexible paperboard shaping case packer passes through the manipulator with multiaspect mark case sealer and is connected and transmits the product.
According to the above scheme, high-speed various box sorting machine is including the Z type reposition of redundant personnel line module that is used for shunting the various box of cell-phone, be used for carrying on the various buffer memory runner of many countries other buffer memory with the various box of cell-phone and be used for carrying out the ejection of compact module of ejection of compact with the various box of cell-phone, Z type reposition of redundant personnel line module is used for shunting the various box of cell-phone to the various buffer memory runner of many countries, and go on the vanning to flexible cardboard shaping case packer through ejection of compact module ejection of compact, the entry and the export of Z type reposition of redundant personnel line module are equipped with the bar code and read the ware.
According to the scheme, the Z-shaped shunting line module comprises a feeding port for feeding the mobile phone color box, a feeding runner for guiding the mobile phone color box, a shunting mechanism for shunting the mobile phone color box, a branch runner for branching the mobile phone color box and a turnover mechanism for turning the mobile phone color box, wherein the feeding port is used for feeding the mobile phone color box to the feeding runner, the feeding runner is used for guiding the mobile phone color box and carrying out the mobile phone color box to the branch runner through the shunting mechanism, and the turnover mechanism is arranged at the tail part of the branch runner and used for turning the mobile phone color box on the branch runner to a national-grade cache runner.
According to the scheme, the multi-country-class cache runners comprise sorting mechanical arms and double-layer cache runners, the turnover mechanism is used for overturning the mobile phone color boxes on the branch runners, the sorting mechanical arms are used for sorting the mobile phone color boxes on the turnover mechanism, and the mobile phone color boxes after being sorted are discharged to the flexible paperboard forming box filler through the discharging module to be boxed.
According to the above scheme, the ejection of compact module includes ejection of compact manipulator, ejection of compact assembly line and transfer discharge mechanism, and ejection of compact manipulator and the cooperation setting of transfer discharge mechanism remove the various box of cell-phone on the double-deck buffer memory runner to the ejection of compact assembly line carries out the ejection of compact to casing through flexible cardboard shaping case packer.
According to the scheme, the flexible paperboard forming and boxing machine comprises an inner box forming module for forming the inner box of the flexible paperboard, an outer box forming module for forming the outer box of the flexible paperboard and a boxing module for boxing the inner box and the outer box.
According to the above scheme, inner box shaping module top is equipped with the industry camera, and inner box shaping module includes that inner box feed bin, various box move and carry mechanism and book inner box mechanism, and the inner box feed bin is used for receiving the various box inner box of cell-phone, various box moves and carries the mechanism and be used for carrying the various box inner box of cell-phone received and carry to accomplish the interior case action of book through book inner box mechanism, book inner box mechanism is provided with inner box specification automatic switching mechanism.
According to the above scheme, outer container shaping module includes that outer container feed bin, outer container move and carry mechanism and outer container mechanism, and outer container feed bin is used for receiving the various box outer container of cell-phone, and the outer container moves and carries the mechanism and be used for carrying the various box outer container of cell-phone received and carry to accomplish the outer container action through outer container mechanism, outer container mechanism is provided with outer container specification automatic switching mechanism.
According to the above scheme, the vanning module includes horizontal vanning mechanism and prevents resilience mechanism, and horizontal vanning mechanism is used for vanning with interior case and outer container that interior case shaping module and outer container shaping module are rolled over to play through preventing that resilience mechanism prevents that interior case and outer container that interior case shaping module and outer container shaping module are rolled over anti-resilience of inner box and outer container, and horizontal vanning mechanism corresponds the setting with the multiaspect subsides mark case sealer.
According to the scheme, the multi-surface labeling and case sealing machine is provided with at least two sets of industrial cameras and comprises a buffer plate forming module, a multi-surface labeling module and a case sealing module, wherein the buffer plate forming module is arranged corresponding to the horizontal case filling mechanism, the multi-surface labeling module is arranged corresponding to the buffer plate forming module, and the case sealing module is arranged corresponding to the multi-surface labeling module.
According to the above scheme, the buffer board forming module comprises a buffer board bin for receiving the mobile phone color box buffer board, a buffer board forming mechanism for forming the mobile phone color box buffer board and a buffer board discharging mechanism for discharging the mobile phone color box buffer board.
According to the scheme, the multi-surface labeling module comprises a labeling module for labeling the mobile phone color box and a multi-angle labeling group for labeling the mobile phone color box.
According to the scheme, the box sealing module comprises a box sealing machine for sealing the mobile phone color box after labeling and a carrying flow channel for carrying the mobile phone color box after sealing.
According to the scheme, the Z-shaped shunting line module, the multi-country buffer memory runner, the discharging module and the product contact part are wrapped by the protective cloth, and the protective cloth is self-adhesive flannelette.
An intelligent packaging method of a high-speed mobile phone color box automatic packaging line comprises the following steps:
step 1): the high-speed color box sorting machine carries out feeding and code scanning on the color boxes of the mobile phone, the system distributes the cache color boxes of the mobile phone corresponding to the double-layer cache flow channel, before the color boxes of the mobile phone enter the double-layer cache flow channel, the system carries out code scanning comparison on the color boxes of the mobile phone, when the cache number of the color boxes of the mobile phone inside the double-layer cache flow channel reaches 10, the system sends out a double-layer cache full material instruction, 10 color boxes enter the flexible paperboard forming box filler through the discharging module, and before the discharging module discharges, the system scans and compares the codes of the color boxes of the mobile phone;
step 2): the flexible paperboard forming and boxing machine feeds an inner box and an outer box with corresponding specifications to an inner box forming module and an outer box forming module to be pre-folded according to a system instruction, a color box transfer mechanism feeds 10 mobile phone color boxes which are different from China to the upper part of the inner box according to requirements, the system photographs and compares the 10 mobile phone color boxes, then the inner box forming module performs folding action, and the boxing module collects 2 formed buffer plates and the formed inner box from the buffer plate forming module and then performs boxing;
step 3): the mark case sealer is pasted to the multiaspect through the multiaspect mark module subsides 2 sides in the outer container according to the system instruction, and the system is once more shood the affirmation to packing information, and the joint sealing module carries out the joint sealing to the outer container, then the multiaspect marks the mark module and pastes fire prevention mark and breakable mark to the appearance, and final product is through assembly line flow equipment to carry out the unloading operation through the voice prompt operator.
The invention has the beneficial effects that:
1) The production efficiency is high, the front runner and the rear runner of the high-speed color box sorting machine work simultaneously, and the production efficiency of the packaging line body is improved;
2) The compatibility is good, and the multi-buffer flow channel is simultaneously suitable for more than 20 national products and more than 2 packing material specifications;
3) The reliability is high, and the intelligent packaging system ensures that the production process is accurate and reliable;
4) The manpower is saved by 85 percent, and the manual operation intensity is reduced.
Drawings
FIG. 1 is a side view of a high-speed handset color box automatic packing spool;
FIG. 2 is a top view of the internal structure of the automatic color box packaging line for high-speed mobile phones;
FIG. 3 is an axial side view of the internal structure of a high-speed color box sorter for 20 nationalities in a high-speed automatic color box packaging line for mobile phones;
FIG. 4 is an isometric view of the internal structure of a flexible paperboard forming and box filling machine in a high-speed mobile phone color box automatic packaging line;
FIG. 5 is an axial side view of the internal structure of the multi-surface labeling and box sealing machine in the high-speed automatic packaging line for color boxes of mobile phones;
FIG. 6 is a simplified flow diagram of a smart packaging method;
FIG. 7 is an axial side view of the internal structure of a 10-country high-speed color box sorter in the high-speed mobile phone color box automatic packaging line;
100. a high speed color box sorter; 110.Z-type shunt line module; 111. a feeding port; 112. a feeding runner; 113. a flow dividing mechanism; 114. branching the flow channel; 115. a turnover mechanism; 120. caching a flow channel in multiple countries; 121. a sorting manipulator; 122. a double-layer cache flow channel; 130. a discharging module; 131. a discharging manipulator; 132. a discharge assembly line; 133. a transfer discharging mechanism; 200. forming and boxing machine for flexible paperboard; 210.
an inner box forming module; 211. an inner box stock bin; 212. a color box transfer mechanism; 213. an inner box folding mechanism; 220. an outer box forming module; 221. an outer box bin; 222. an outer box transfer mechanism; 223. an outer box folding mechanism; 230. a boxing module; 231. a horizontal boxing mechanism; 232. an anti-rebound mechanism; 300. labeling and case sealing machines on multiple surfaces; 310. a buffer plate forming module; 311. a buffer plate bin; 312. a buffer plate forming mechanism; 313. a buffer plate discharging mechanism; 320. a multi-face labeling module; 321. a label discharge module; 322. labeling groups at multiple angles; 330. a box sealing module; 331. sealing the box machine; 332. carrying the flow channel;
Detailed Description
The technical solution of the present invention is described below with reference to the accompanying drawings and examples.
The first embodiment is as follows:
as shown in fig. 1 to 5, the high-speed automatic packaging line for color mobile phone boxes according to the present invention includes a high-speedcolor box sorter 100 for sorting color mobile phone boxes, a flexible paper board formingbox filler 200 for performing paper board packaging on color mobile phone boxes, and a multi-surfacelabeling box sealer 300 for labeling color mobile phone boxes, wherein the flexible paper board formingbox filler 200 is disposed between the high-speedcolor box sorter 100 and the multi-surfacelabeling box filler 300, the high-speedcolor box sorter 100 is provided with a feeding end of color mobile phone boxes, the multi-surfacelabeling box filler 300 is provided with a discharging end of finished color mobile phone boxes, the high-speedcolor box sorter 100 and the flexible paper board formingbox filler 200 are connected and transfer products through a manipulator, and the flexible paper board formingbox filler 200 and the multi-surfacelabeling box filler 300 are connected and transfer products through a manipulator. The above constitutes the basic structure of the present invention.
In this embodiment, the high-speedcolor box sorter 100 includes a Z-typeshunt line module 110 for shunting the color boxes of the mobile phone, a multi-country-level cache runner 120 for performing multi-country-level cache on the color boxes of the mobile phone, and a dischargingmodule 130 for discharging the color boxes of the mobile phone, the Z-typeshunt line module 110 is used for shunting the color boxes of the mobile phone to the multi-country-level cache runner 120, discharging the color boxes to the flexible paperboard forming andboxing machine 200 through the dischargingmodule 130, and bar code readers are disposed at an inlet and an outlet of the Z-typeshunt line module 110.
In this embodiment, the Z-shapedshunting line module 110 includes a feedingport 111 for feeding the mobile phone color box, afeeding flow channel 112 for guiding the mobile phone color box, ashunting mechanism 113 for shunting the mobile phone color box, abranch flow channel 114 for branching the mobile phone color box, and aturnover mechanism 115 for turning the mobile phone color box, where the feedingport 111 is used for feeding the mobile phone color box to thefeeding flow channel 112, thefeeding flow channel 112 is used for guiding the mobile phone color box and leading the mobile phone color box to thebranch flow channel 114 through theshunting mechanism 113, and theturnover mechanism 115 is disposed at the tail of thebranch flow channel 114 and is used for turning the mobile phone color box on thebranch flow channel 114 to the nationalbuffer flow channel 120.
In this embodiment, the multi-country buffermemory flow channel 120 includes asorting manipulator 121 and a double-layer buffermemory flow channel 122, theturnover mechanism 115 is configured to turn over the mobile phone color boxes on thebranch flow channel 114, thesorting manipulator 121 is configured to sort the mobile phone color boxes on theturnover mechanism 115, and the sorted mobile phone color boxes are discharged to the flexible paperboard formingboxing machine 200 through thedischarge module 130 for boxing.
In this embodiment, the dischargingmodule 130 includes a dischargingmanipulator 131, a dischargingline 132 and atransferring discharging mechanism 133, the dischargingmanipulator 131 and the transferring dischargingmechanism 133 are cooperatively disposed to move the mobile phone color box on the double-layer buffer runner 122 to the dischargingline 132 for discharging, and the mobile phone color box is boxed by the flexible paperboard formingbox filler 200.
In this embodiment, the flexible paperboard forming andboxing machine 200 includes an innerbox forming module 210 for forming an inner box of flexible paperboard, an outerbox forming module 220 for forming an outer box of flexible paperboard, and aboxing module 230 for boxing the inner box and the outer box.
In this embodiment, be equipped with the industry camera above the innerbox shaping module 210, innerbox shaping module 210 includes innerbox feed bin 211, various box moves and carriesmechanism 212 and bookinner box mechanism 213, and innerbox feed bin 211 is used for receiving the various box inner box of cell-phone, and various box moves and carriesmechanism 212 and is used for moving the various box inner box of cell-phone received and carries to accomplish the interior box action of book through bookinner box mechanism 213, bookinner box mechanism 213 is provided with inner box specification automatic switching mechanism.
In this embodiment, the outerbox forming module 220 includes anouter box bin 221, an outerbox transfer mechanism 222 and an outerbox folding mechanism 223, theouter box bin 221 is used for receiving the mobile phone color box outer box, the outerbox transfer mechanism 222 is used for transferring the received mobile phone color box outer box, and the outerbox folding mechanism 223 completes the action of outer box folding, and the outerbox folding mechanism 223 is provided with an automatic outer box specification switching mechanism.
In this embodiment, theboxing module 230 includes ahorizontal boxing mechanism 231 and aspringback prevention mechanism 232, thehorizontal boxing mechanism 231 is used for boxing the inner box and the outer box folded by the innerbox forming module 210 and the outerbox forming module 220, and plays a role in preventing the inner box and the outer box from springback through thespringback prevention mechanism 232, the inner box and the outer box folded by the innerbox forming module 210 and the outerbox forming module 220 are set correspondingly, and thehorizontal boxing mechanism 231 corresponds to the multi-surface labeling andbox sealing machine 300.
In this embodiment, the multi-surface labeling andbox sealing machine 300 is provided with at least two sets of industrial cameras, the multi-surface labeling andbox sealing machine 300 comprises a bufferboard forming module 310, amulti-surface labeling module 320 and abox sealing module 330, the bufferboard forming module 310 is arranged corresponding to the horizontalbox filling mechanism 231, themulti-surface labeling module 320 is arranged corresponding to the bufferboard forming module 310, and thebox sealing module 330 is arranged corresponding to themulti-surface labeling module 320.
In this embodiment, the bufferboard forming module 310 includes abuffer board bin 311 for receiving the mobile phone color box buffer board, a bufferboard forming mechanism 312 for forming the mobile phone color box buffer board, and a bufferboard discharging mechanism 313 for discharging the mobile phone color box buffer board.
In this embodiment, themulti-surface labeling module 320 includes alabeling module 321 for labeling the color box of the mobile phone and amulti-angle labeling module 322 for labeling the color box of the mobile phone.
In this embodiment, thebox sealing module 330 includes abox sealing machine 331 for sealing the labeled mobile phone color box and a carryingflow channel 332 for carrying the sealed mobile phone color box.
In this embodiment, the Z-shapedshunting line module 110, the multi-countrybuffer flow passage 120, the dischargingmodule 130, and the product contact component are all wrapped by protective cloth, and the protective cloth is self-adhesive flannelette.
As shown in fig. 6, an intelligent packaging method for a high-speed mobile phone color box automatic packaging line is characterized by comprising the following steps:
step 1): the high-speed colorbox sorting machine 110 feeds and scans codes for color boxes of the mobile phone, the system allocates a corresponding double-layer cache runner 122 to cache the color boxes of the mobile phone, before the color boxes of the mobile phone enter the double-layer cache runner 122, the system scans and compares the codes for the color boxes of the mobile phone, when the cache number of the color boxes of the mobile phone in the double-layer cache runner 122 reaches 10, the system sends a double-layer cache full instruction, 10 color boxes enter the flexible paperboard forming andboxing machine 200 through the dischargingmodule 130, and before the dischargingmodule 130 discharges the materials, the system scans and compares the codes for the color boxes of the mobile phone;
step 2): the flexible paperboard forming andboxing machine 200 feeds the inner box and the outer box with corresponding specifications to the innerbox forming module 210 and the outerbox forming module 220 to be pre-folded according to a system instruction, the colorbox transfer mechanism 212 feeds 10 mobile phone color boxes of the same country to the upper part of the inner box according to requirements, the system photographs and compares the 10 mobile phone color boxes, then the innerbox forming module 210 performs folding action, and theboxing module 230 collects 2 formed buffer plates and formed inner boxes from the bufferplate forming module 310 and then performs boxing;
step 3): subsidesmark case sealer 300 will be printed the mark and paste 2 sides at the outer container through multiaspect subsidesmark module 320 according to system's instruction, and the system is once more taken a picture to packing information and is confirmed, and thecase sealer module 330 carries out the joint sealing to the outer container, then the multiaspect pastesmark module 300 and pastes fire prevention mark and breakable mark to the appearance, and final product is through assembly line flow equipment to carry out the unloading operation through the voice prompt operator.
Example two:
as shown in fig. 7, it is an axial side view of the internal structure of 10 country high-speed color box sorter in the high-speed mobile phone color box automatic packaging line, and the difference between the second embodiment and the first embodiment is that: the high-speed colorbox sorting machine 100 is provided with 10 country-specific double-layer cache runners 122, a Z-shaped assembly line does not have a flow dividing function, the Z-shaped assembly line is in a multi-section type, an online weighing function is added before a mobile phone color box enters the equipment, and 1 set of sorting manipulator modules is arranged and corresponds to the 10 country-specific double-layer cache runners. Other embodiments are the same as the first embodiment, and are not described repeatedly.
Example three:
the third embodiment is different from the first embodiment in that: the high-speed colorbox sorting machine 110 is internally provided with an up-down turnover mechanism, the color boxes of the mobile phone are cached in the high-speed colorbox sorting machine 110 in a horizontal mode, a double-layer caching assembly line is a single layer, the risk that the color boxes of the mobile phone are toppled in a vertical state is effectively avoided, the high-speed color box sorting machine is suitable for products with the thickness of less than 30mm, other specific implementation modes are the same as those of the first embodiment, and repeated description is not made.
While the embodiments of the present invention have been described, the present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make various modifications without departing from the spirit and scope of the present invention as defined by the appended claims.