Disclosure of Invention
In view of the above, an object of the present invention is to provide an FPC module with balanced deflection stress, so as to solve the problems of difficult development of deflection control and poor reliability and stability caused by different stresses in different directions during the process of matching and deflecting the FPC in the prior art.
In some demonstrative embodiments, the deflection stress equalized FPC module includes: a first terminal having a first circuit distributed thereon; a second terminal having a second circuit disposed thereon; at least 3 bridging units which are connected with the first terminal and the second terminal and are arranged side by side, third circuits are distributed on the bridging units, and the first circuits are connected with the second circuits through the third circuits; wherein, the at least 3 bridging units are used for forming a polygonal three-dimensional supporting structure in a staggered manner through reverse bending.
In some optional embodiments, a sum of the widths of the bridging unit is not greater than a minimum width of the first and second terminals.
In some alternative embodiments, the sum of the widths of the bridging units is no greater than 1/2 for the minimum widths of the first and second terminals.
In some optional embodiments, the at least 3 bridge units are configured to form a rectangular three-dimensional support structure by reverse bending and interleaving.
In some optional embodiments, the at least 3 bridging units arranged side by side specifically include: at least 3 bridge units arranged at intervals and/or in connection.
In some optional embodiments, when the number of the bridge units is an even number, the bridge units are distributed on both sides of a center line of the first terminal or the second terminal in the width direction in a left-right mirror image manner.
In some optional embodiments, when the number of the bridge units is an odd number, there are 1 first bridge unit and an even number of second bridge units, the first bridge unit is disposed on a central line in a width direction of the first terminal or the second terminal, and the second bridge units are distributed on both sides of the first bridge unit in a left-right mirror image manner.
In some optional embodiments, the at least 3 bridge units form sequentially staggered polygonal three-dimensional support structures or form mirror-staggered polygonal three-dimensional support structures by reverse bending.
In some optional embodiments, the first terminal, the second terminal, and the bridging unit are a unitary structure.
In some optional embodiments, the first circuit, the second circuit, and the third circuit are integrally formed by one or more of sputtering, chemical etching, mechanical engraving, laser engraving, evaporation, chemical vapor deposition, physical vapor deposition, direct writing, printing, coating.
Another object of the present invention is to provide an electronic device to solve the problems of the prior art.
In some illustrative embodiments, the electronic device includes the deflection stress equalized FPC module described in any one of the above.
Compared with the prior art, the invention has the following advantages:
in the embodiment of the invention, the FPC is designed into the bridging unit with a plurality of three-dimensional supporting structures which can be staggered to form a polygon, so that the center of the fulcrum of the FPC is positioned at the center of the three-dimensional supporting structure, the balance of deflection stress of the FPC in each direction is favorably realized, the stress of the FPC is weakened to a certain extent, the development difficulty of deflection control can be reduced, the linear relation between the deflection degree and control parameters is improved, and the reliability and the stability of the deflection control of the FPC are ensured.
Detailed Description
The following description and the drawings sufficiently illustrate specific embodiments of the invention to enable those skilled in the art to practice them. Other embodiments may incorporate structural, logical, electrical, process, and other changes. The examples merely typify possible variations. Individual components and functions are optional unless explicitly required, and the sequence of operations may vary. Portions and features of some embodiments may be included in or substituted for those of others. The scope of embodiments of the invention encompasses the full ambit of the claims, as well as all available equivalents of the claims. Embodiments of the invention may be referred to herein, individually or collectively, by the term "invention" merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept if more than one is in fact disclosed.
It should be noted that the technical features in the embodiments of the present invention may be combined with each other without conflict.
The embodiment of the invention discloses an FPC module with balanced deflection stress, and particularly, as shown in FIGS. 1-5, FIG. 1 is a schematic plane structure diagram of an example I of the FPC module with balanced deflection stress in the invention; FIG. 2 is a schematic diagram of an elevational view of an exemplary first FPC module with balanced deflection stress according to the present invention; FIG. 3 is a schematic perspective view of an exemplary FPC module with balanced deflection stress according to the present invention;
FIG. 4 is a schematic plan view of a second exemplary FPC module with balanced deflection stress according to the present invention; fig. 5 is a schematic perspective view of an example three of the FPC module with balanced deflection stress according to the present invention. This balanced FPC module of deflection stress includes: afirst terminal 1 on which afirst circuit 101 is distributed; asecond terminal 2 on which asecond circuit 102 is distributed; at least 3bridging units 3 which are connected with thefirst terminal 1 and thesecond terminal 2 and are arranged side by side,third circuits 103 are distributed on the bridging units, and thefirst circuit 101 and thesecond circuit 102 are connected through thethird circuits 103; wherein, the at least 3bridging units 3 are used for forming a polygonal three-dimensional supporting structure in a staggered manner through reverse bending.
The reverse bending in the embodiment of the present invention refers to a bending structure with opposite bending directions, for example, 3bridge units 3 arranged in sequence, that is, afirst bridge unit 31, asecond bridge unit 32, and athird bridge unit 33; the bending direction of the first bridging unit is upward, the bending direction of the second bridging unit is downward, and the bending direction of the third bridging unit is upward; or, the bending direction of thefirst bridge unit 31 is downward, the bending direction of thesecond bridge unit 32 is upward, and the bending direction of thethird bridge unit 33 is downward;
for example, 4 bridge units arranged in sequence, namely afirst bridge unit 31, asecond bridge unit 32, athird bridge unit 33, and afourth bridge unit 34; wherein, the bending direction of thefirst bridge unit 31 is upward, the bending direction of thesecond bridge unit 32 is downward, the bending direction of thethird bridge unit 33 is upward, and the bending direction of thefourth bridge unit 34 is downward; alternatively, the first bridge unit has an upward bending direction, the second bridge unit has a downward bending direction, the third bridge unit has a downward bending direction, and the fourth bridge unit has an upward bending direction.
The polygonal three-dimensional support structure formed by reversely bending and staggering the bridging units in the embodiment of the invention specifically means that the bridging units are distributed side by side along the width direction of thefirst terminal 1 or thesecond terminal 2 and are not in the same plane, so that the polygonal support structures formed by the bridging units are not in the same plane, and a spatial three-dimensional support structure is formed in a staggered and complementary mode.
The width direction of thefirst terminal 1 or thesecond terminal 2 in the embodiment of the present invention is a direction perpendicular to the connection direction of thefirst terminal 1, thebridging unit 3, and thesecond terminal 2, and the connection direction of thefirst terminal 1, thebridging unit 3, and thesecond terminal 2 is a length direction, which is suitable for the orientation recognition of thefirst terminal 1, thebridging unit 3, and thesecond terminal 2 in the embodiment of the present invention.
In some embodiments, the number of the sides of the polygon in the embodiments of the present invention is not less than 4, that is, for example, a quadrangle, a pentagon, a hexagon, etc., and the pattern structure of the polygon may be a regular or irregular pattern, as long as the top and bottom horizontal support structures are satisfied.
Preferably, the polygonal structures formed by bending the bridging units in the embodiment of the present invention may be the same or different, as long as the top and bottom horizontal support structures are satisfied; for example, the first bridge unit may form a quadrilateral structure, the second bridge unit may form a hexagonal structure, and the third bridge unit may form a quadrilateral structure; preferably, the three-dimensional support structure formed by each bridge unit in the embodiment of the present invention is a regular cube, so as to promote the balance of the deflection stress of the FPC in all directions.
In the embodiment of the invention, the FPC is designed into the bridging unit with a plurality of three-dimensional supporting structures which can be staggered to form a polygon, so that the center of the fulcrum of the FPC is positioned at the center of the three-dimensional supporting structure, the balance of deflection stress of the FPC in each direction is favorably realized, the stress of the FPC is weakened to a certain extent, the development difficulty of deflection control can be reduced, the linear relation between the deflection degree and control parameters is improved, and the reliability and the stability of the deflection control of the FPC are ensured.
In some embodiments, the sum of the widths of thebridging unit 3 is not greater than the minimum width of the first andsecond terminals 1, 2. In this embodiment, the width of thebridge unit 3 is designed to be reduced, so that the internal stress of thebridge unit 3 can be reduced, thereby further reducing the internal stress of the FPC module during the deflection process. Preferably, the sum of the widths of thebridging portions 3 is not greater than 1/2 of the smallest width of the first andsecond terminals 1 and 2.
In some embodiments, thebridge units 3 in the embodiments of the present invention are configured to form rectangular three-dimensional support structures by reverse bending and interleaving, that is, the bending position forms a 90 ° right angle. In this embodiment, the support structure of the FPC module can be more stable by designing the FPC as a rectangular three-dimensional support structure.
Furthermore, thebridging units 3 in the embodiment of the present invention are used for forming a square three-dimensional support structure by reversely bending and interleaving; the sides of the square three-dimensional support structure formed in the embodiment have the same length, and the structural stress at each position is basically the same; preferably, the center point of the formed square three-dimensional support structure is penetrated by the center line of thebridge unit 3 in the width direction. The square three-dimensional supporting structure formed in the embodiment can further improve the stress balance in the FPC deflection process, and is easy to control and develop.
In some embodiments, the at least 3 bridging units arranged side by side specifically include: at least 3 bridge units arranged at intervals and/or in connection (adjacent arrangement). The bridging units in this embodiment may be spaced from each other; preferably, the bridging units are arranged at equal intervals; in other embodiments, the bridge units may be connected to each other, such as closely arranged bridge units. Besides, some bridging units can be arranged at intervals, and some bridging units can be arranged in a connecting way.
Exemplarily, there are 3 bridge units arranged in sequence, namely a first bridge unit, a second bridge unit, and a third bridge unit; the first bridging unit and the second bridging unit are arranged at intervals, and the second bridging unit and the third bridging unit are connected.
Exemplarily, there are 4 bridge units arranged in sequence, namely a first bridge unit, a second bridge unit, a third bridge unit, and a fourth bridge unit; the first bridging unit and the second bridging unit are connected, the third bridging unit and the fourth bridging unit are connected, and the second bridging unit and the third bridging unit are arranged at intervals.
Preferably, the number of the bridge units in the embodiment of the present invention may be even or odd;
when the number of the bridging units is even, the bridging units can be distributed on two sides of a middle line of the first terminal or the second terminal in the width direction in a left-right mirror image manner; the mirror image arrangement in the embodiment is favorable for improving the stress balance in the FPC deflection process.
Exemplarily, there are 4 bridge units arranged in sequence, namely a first bridge unit, a second bridge unit, a third bridge unit, and a fourth bridge unit; the first bridging unit and the second bridging unit are in a group, the third bridging unit and the fourth bridging unit are in a group, and the two groups of mirror images are distributed on two sides of a middle line in the width direction of the first terminal or the second terminal.
When the number of the bridge units is odd, 1 first bridge unit and an even number of second bridge units exist, the first bridge unit is arranged on a middle line of the first terminal or the second terminal in the width direction, and the second bridge units are distributed on two sides of the first bridge unit in a left-right mirror image mode. The mirror image arrangement in the embodiment is favorable for improving the stress balance in the FPC deflection process.
Exemplarily, there are 3 bridge units arranged in sequence, namely a first bridge unit, a second bridge unit, and a third bridge unit; the second bridging unit is arranged on a middle line of the first terminal or the second terminal in the width direction, and the first bridging unit and the third bridging unit are distributed on two sides of the second bridging unit in a mirror image manner.
In some embodiments, the at least 3 bridging units form sequentially staggered polygonal three-dimensional support structures or form mirror-staggered polygonal three-dimensional support structures by reverse bending.
The three-dimensional supporting structure of the sequentially staggered polygon comprises 3 bridging units, a first bridging unit, a second bridging unit and a third bridging unit which are sequentially arranged; the first bridging unit is used for forward bending, the second bridging unit close to the first bridging unit is used for reverse bending, and the third bridging unit close to the second bridging unit is used for forward bending. As are 4 and more than 4 bridge units.
The three-dimensional supporting structure forming the polygonal mirror-image staggered structure means that the left and right mirror-image symmetry of a central line in the width direction of the first terminal or the second terminal is adopted, and for example, 3 bridging units, namely a first bridging unit, a second bridging unit and a third bridging unit, are sequentially arranged; the second bridging unit is arranged on a middle line of the first terminal or the second terminal in the width direction, and the first bridging unit and the third bridging unit are distributed on two sides of the second bridging unit in a mirror image manner. The first bridging unit and the third bridging unit are used for forward bending, and the second bridging unit is used for reverse bending. For example, the first bridge unit, the second bridge unit, the third bridge unit and the fourth bridge unit are arranged in sequence; the first bridging unit and the second bridging unit are in a group, the third bridging unit and the fourth bridging unit are in a group, and the two groups of mirror images are distributed on two sides of a middle line in the width direction of the first terminal or the second terminal. The first bridging unit and the fourth bridging unit are used for forward bending, and the second bridging unit and the third bridging unit are used for reverse bending.
In some embodiments, thefirst terminal 1, thesecond terminal 2, and thebridge 3 in embodiments of the present invention may be a unitary structure. For example, a unitary substrate is selected that conforms to the unitary structure of the first terminal, the second terminal and the bridge. The substrate in the embodiment of the present invention may be a flexible substrate, but is not limited to PI, PET, PVC, PU, PC, PP, PA, CPI (transparent PI), and the like.
In other embodiments, the first terminal, the second terminal and the bridging portion can be connected by bonding, clamping, etc.
In some embodiments, thefirst terminal 1, thesecond terminal 2, and the bridgingportion 3 in the embodiments of the present invention are a multilayer structure, such as a three-layer structure of a base material, a circuit, a base material (cover film); in other embodiments, the structure may also be a multi-layer circuit structure, such as a five-layer structure of a substrate (cover film), a circuit, a substrate, a circuit, and a substrate (cover film), and the multi-layer structure is not described herein again.
In some embodiments, the entirety/portion of one or more of thefirst terminal 1, thesecond terminal 2, and the bridgingportion 3 may be structurally reinforced by means of a reinforcing sheet, for example, provided on thefirst terminal 1, thesecond terminal 2.
In some embodiments, the first bus bar electrode, the second bus bar electrode, and the bus bar line are integrally formed by one or more of sputtering, chemical etching, mechanical engraving, laser engraving, evaporation, chemical vapor deposition, physical vapor deposition, direct writing, printing, and coating. In the embodiment of the present invention, the first bus bar electrode, the second bus bar electrode, and the bundling line may be selected from simple substances or alloys of copper, silver, gold, nickel, tin, aluminum, etc., conductive metal oxides (such as ITO indium tin oxide), liquid metals, and conductive ink using metal nanowires and metal particles as conductive fillers. The liquid metal may be a liquid metal paste doped with a conductive filler.
The embodiment of the invention also discloses an electronic device which comprises the FPC module with balanced deflection stress. In particular, the electronics are not limited to a pan and tilt module for yaw control.
Those of skill would further appreciate that the various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. To clearly illustrate this interchangeability of hardware and software, various illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present disclosure.