Disclosure of Invention
The invention provides a four-degree-of-freedom wing experiment loading device, and aims to solve the problems that the loading direction cannot be guaranteed to be always perpendicular to the surface of a wing and the loading force is uniformly distributed when other loading modes are used for carrying out a wing static test.
The invention provides a loading method for an aircraft wing static strength experiment, which comprises the following steps: s1, theoretically analyzing the wings, determining required loading point positions, calculating the theoretical loading force of each loading point position in the loading experiment process, and calculating the resultant force of the theoretical loading forces of each group of loading point positions in the experiment process, wherein each group of loading point positions has eight loading points, and the resultant force of the loading forces of each eight loading point positions is the loading force required to be applied by the loading platform; predicting the deformation condition of the wing through theoretical calculation, determining the displacement required by a loading device, and planning the motion path of the movable platform in an actual loading experiment; s2, starting loading, driving the movable platform to move according to the path in the step S1, detecting the magnitude and direction of the reaction force of the airplane wings on the loading platform in real time through the force sensor in the movement branch, and detecting the deformation condition of the wings in real time in the experimental process; s3, judging the loading force of the wing after detecting the wing deformation condition, calculating the angle difference between the loading force and the wing surface, and calculating the angle to be adjusted according to the measured wing deformation condition and the posture of the wing experiment loading device when the loading force is not vertical to the wing surface in the experiment; s4, after the angle required to be adjusted is calculated, the displacement required by each actuator cylinder can be calculated through inverse kinematics solution, and the adjustment of the direction of the loading force is completed; s5, after the operation of the step S4 is completed, if the loading force of the wing loading device and the surface normal direction of the wing still have errors, the step S3 and the step S4 are repeated until the accuracy requirement is met.
The invention provides a loading device based on the loading method of the aircraft wing static strength experiment, which comprises a parallel loading device and a secondary lever system, wherein the parallel loading device is a four-degree-of-freedom mechanism with two-rotation and two-shift functions, and comprises a fixed platform, a loading platform, a force sensor, a first motion branch, a second motion branch, a third motion branch and a fourth motion branch; the fixed platform is connected with the movable platform through four movement branches; a first end of the first motion branch is connected with a first end of the fixed platform, a first end of the second motion branch is connected with a second end of the fixed platform, a first end of the third motion branch is connected with a third end of the fixed platform, a first end of the fourth motion branch is connected with a fourth end of the fixed platform, a second end of the first motion branch is connected with a first end of the loading platform, a second end of the second motion branch is connected with a second end of the loading platform, a second end of the third motion branch is connected with a third end of the loading platform, a second end of the fourth motion branch is connected with a fourth end of the loading platform, and the force sensors are respectively positioned on the first motion branch, the second motion branch, the third motion branch and the fourth motion branch; the two secondary lever systems are positioned above the loading platform and symmetrically distributed at two ends of the loading platform, the rotation axes of the first-stage lever systems are parallel and collinear, the rotation axes of the first-stage lever systems are parallel and coplanar with the ball pair connecting lines of the first movement branch and the third movement branch, the second-stage lever paths are symmetrically distributed, and the rotation axes are perpendicular to the rotation axes of the first-stage levers.
Preferably, the first motion branch and the third motion branch have the same structure, the second motion branch and the fourth motion branch have the same structure and each include a revolute pair, a revolute pair and a ball pair, a first end of the revolute pair is connected with the fixed platform, a second end of the revolute pair is connected with a first end of the revolute pair, a second end of the revolute pair is connected with a first end of the ball pair, and a second end of the ball pair is connected with the loading platform; the force sensor is positioned between the moving pair and the ball pair.
Preferably, the second motion branch and the fourth motion branch have the same structure, and the second motion branch and the fourth motion branch have the same structure and each include a U pair, a moving pair and a ball pair, a first end of the U pair is connected with the fixed platform, a second end of the U pair is connected with a first end of the moving pair, a second end of the moving pair is connected with a first end of the ball pair, and a second end of the ball pair is connected with the loading platform; the force sensor is positioned between the moving pair and the ball pair.
Preferably, the revolute pair of the first kinematic branch, the U pair of the second kinematic branch, the revolute pair of the first kinematic branch and the U pair of the second kinematic branch are coplanar and parallel to the fixed platform, the revolute pair of the first kinematic branch, the U pair of the second kinematic branch, the revolute pair of the first kinematic branch and the U pair of the second kinematic branch are distributed in a diamond shape, and the rotation axes of the revolute pairs of the first kinematic branch and the third kinematic branch are parallel to each other and perpendicular to the connecting line between the revolute pair of the first kinematic branch and the U pair of the second kinematic branch; the ball pairs in the four movement branches are coplanar, the plane formed by the four ball pairs is parallel to the loading platform, and the four ball pairs are distributed in a diamond shape.
Compared with the prior art, the invention has the following beneficial effects:
(1) the four-degree-of-freedom parallel mechanism can realize that the movable platform completes two-rotation two-shift movement, and can automatically adjust the direction of a loading force during loading so as to meet the requirement of static force experiments of airplane wings, reduce experiment errors and effectively improve experiment precision;
(2) the parallel device is adopted for loading, and compared with a loading device for a wing static strength experiment, the loading device has higher stability and rigidity, and the loading device cannot lose stability when the wing breaks.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments that can be obtained by a person skilled in the art without making creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
A loading device for an aircraft wing static strength experiment based on a parallel mechanism and a lever system is shown in figures 1-9, wherein anexperiment loading device 23 comprises a two-rotation two-movement four-freedom-degree parallel loading device and a two-level lever system 7, and the two-level lever system is arranged above the two-rotation two-movement four-freedom-degree parallel loading device. The parallel loading device comprises a fixed platform 1, aloading platform 6, afirst motion branch 2, a second motion branch 3, a third motion branch 4 and a fourth motion branch 5.
The fixed platform and the movable platform in the two-rotation two-movement four-freedom-degree parallel loading device are connected through four movement branches. The first end of the first movingbranch 2 is connected with the first end of the fixed platform 1, the first end of the second moving branch 3 is connected with the second end of the fixed platform 1, the first end of the third moving branch 4 is connected with the third end of the fixed platform 1, the first end of the fourth moving branch 5 is connected with the fourth end of the fixed platform 1, the second end of the first movingbranch 2 is connected with the first end of theloading platform 6, the second end of the second moving branch 3 is connected with the second end of theloading platform 6, the second end of the third moving branch 4 is connected with the third end of theloading platform 6, the second end of the fourth moving branch 5 is connected with the fourth end of theloading platform 6, and thefirst force sensors 10 are respectively positioned on the first movingbranch 2, the second moving branch 3, the third moving branch 4 and the fourth moving branch 5.
Thefirst motion branch 2 and the third motion branch 4 have the same structure, and as shown in fig. 2, include arevolute pair 8, arevolute pair 9 and afirst ball pair 11, a first end of therevolute pair 8 is connected to the fixed platform 1, a second end of therevolute pair 8 is connected to a first end of therevolute pair 9, a second end of therevolute pair 9 is connected to a first end of thefirst ball pair 11, and a second end of thefirst ball pair 11 is connected to theloading platform 6. Thefirst force sensor 10 is located between the slidingpair 9 and thefirst ball pair 11.
The second motion branch 3 and the fourth motion branch 5 have the same structure and respectively comprise aU pair 12, a movingpair 13 and asecond ball pair 15, the first end of theU pair 12 is connected with the fixed platform 1, the second end of theU pair 12 is connected with the first end of the movingpair 13, the second end of the movingpair 13 is connected with the first end of thesecond ball pair 15, and the second end of thesecond ball pair 15 is connected with theloading platform 6. Thesecond force sensor 14 is located between the movingpair 13 and the secondspherical pair 15, thefirst force sensor 10 and thesecond force sensor 14 are three-dimensional force sensors, can simultaneously measure forces in three vertical axial directions in a Cartesian coordinate system, and then feed back the forces to an upper computer, so that the magnitude and the direction of wing loading force in the experimental process can be measured.
As shown in fig. 4, each of thefirst ball pair 11 and thesecond ball pair 15 is composed of three revolute pairs with their rotational axes intersecting at a point and perpendicular to each other, namely a firstrevolute pair 16 in the ball pair, a secondrevolute pair 17 in the ball pair, and a thirdrevolute pair 18 in the ball pair.
Therevolute pair 8 of the firstkinematic branch 2, theU pair 12 of the second kinematic branch 3, therevolute pair 8 of the third kinematic branch 4 and theU pair 12 of the fourth kinematic branch 5 are coplanar and parallel to the fixed platform 1, therevolute pair 8 of the firstkinematic branch 2, theU pair 12 of the second kinematic branch 3, therevolute pair 8 of the third kinematic branch 4 and theU pair 12 of the fourth kinematic branch 5 are distributed in a diamond shape, and the rotation axes of therevolute pairs 8 of the firstkinematic branch 2 and the thirdkinematic branch 2 are parallel to each other and perpendicular to the connecting line between the two. The first ball pairs 11 and 15 in the four movement branches are coplanar, the plane formed by the four ball pairs is parallel to theloading platform 6, and the four ball pairs are distributed in a diamond shape. The four ball pairs are distributed in a diamond shape and are coplanar, so that the bearing capacity of the parallel device can be increased, and the calculation is convenient.
The two secondary lever systems 7 are positioned above theloading platform 6 and symmetrically distributed at two ends of the loading platform. The two secondary lever systems are symmetrically distributed, and theprimary lever beam 19 is structurally shown in fig. 6, and the rotation axis thereof is parallel to theloading platform 6. The primary lever beam is parallel and collinear with theattachment hole 191 of the loading platform. The connectinghole 191 of the first-level lever beam and the loading platform is parallel and coplanar with the connecting line of thefirst ball pair 11 of the first movingbranch 2 and the third moving branch 3. The second-level lever beams 20 are symmetrically distributed, the rotation axes of the second connectingholes 201 are perpendicular to the connectingholes 191 of the first-level lever beams and the loading platform, and the first connectingholes 192 are coaxially connected with the second connectingholes 201. Thesecond shaft hole 202 is a shaft hole of theloading panel 21 connected with the secondary lever, and is parallel to the axis of the second connectinghole 201.
The parallel mechanism in the wing static strength experiment loading device based on the parallel mechanism and the lever system has two degrees of freedom of rotation and two movements, and can apply loading force in any direction to thewing 22. The loading device is fixedly connected with the lower surface of thewing 22 through a loading panel in a lever system, as shown in fig. 8. During loading, the direction of the required loading force changes due to large deformations of thewing 22, which requires adjustment of the orientation of theloading platform 6.
The use method of the loading device comprises the following steps:
s1, theoretically analyzing thewings 22, determining required loading point positions, calculating the theoretical loading force of each loading point position in the loading experiment process, and calculating the resultant force of the theoretical loading forces of each group of loading point positions in the experiment process, wherein each group of loading point positions has eight loading points, and the resultant force of the loading forces of each eight loading point positions is the loading force required to be applied by the loading platform. Predicting the deformation condition of thewing 22 through theoretical calculation, determining the displacement required by a loading device, and planning the motion path of the movable platform in an actual loading experiment;
s2, starting loading, keeping the path in the first step, driving theloading platform 6 to move, detecting the magnitude and direction of the reaction force of theairplane wing 22 on theloading platform 6 in real time through theforce sensors 10 and 14 in the moving branch, and detecting the deformation condition of thewing 22 in real time in the experimental process;
s3, judging the loading force of thewing 22 after detecting the deformation condition of thewing 22, calculating the angle difference between the loading force and the surface of thewing 22, and calculating the angle to be adjusted according to the detected deformation condition of thewing 22 and the pose of the wingexperiment loading device 23 when the loading force is not vertical to the surface of thewing 22 in the experiment;
s4, after the angle required to be adjusted is calculated, the displacement required by the sliding pair in each moving branch can be calculated through inverse kinematics solution, and the adjustment of the direction of the loading force is completed;
and S5, after the operation of the fourth step is completed, if the loading force of the wing loading device still has an error with the surface normal direction of thewing 22, repeating the steps 3 and 4 until the precision requirement is met.
The loading device and the adjusting method for the wing static strength experiment based on the parallel mechanism and the lever system are further described by combining the embodiment as follows:
the first embodiment is as follows:
a plurality of wing static strengthexperiment loading devices 23 based on a parallel mechanism and a lever system are selected to carry out related static experiment loading on theairplane wing 22, and theloading platform 6 has four degrees of freedom which are two translation degrees of freedom and two rotation degrees of freedom respectively.
S1, theoretically analyzing the
airplane wing 22, presetting the force theoretically needed to be loaded and the pose needed to be reached by the static force
experiment loading device 23 of the wing, measuring the stress state on the corresponding branch through the
first force sensor 10 arranged on the branch, and after detecting the stress state on the branch, performing force conversion equation
Calculating the magnitude and direction of the counterforce of the
loading platform 6 on the
airplane wing 22, wherein F is the counterforce of the wing on the loading device,
in order to load the weight of the
platform 6 and the secondary lever system 7,
measuring a force vector for the force sensor in the ith branch;
s2, applying a load on the wing static forceexperiment loading device 23 to enable the deflection of a contact point between theaircraft wing 22 and the wing static strengthexperiment loading device 23 based on the parallel mechanism and the lever system to reach 3m, wherein the contact point simultaneously generates displacement along the wingspan direction of theaircraft wing 22 because theaircraft wing 22 is in a large deformation state at the moment, the displacement is set to 1m, namely the point generates movement in two directions in a plane, and the normal vector of the surface of theaircraft wing 22 at the point is simultaneously changed, so that the actual deformation of theaircraft wing 22 can be determined through the position and posture of theloading platform 6 of the wing static forceexperiment loading device 23;
s3, when the loading force is not perpendicular to the surface of theairplane wing 22 in the test, calculating the angle difference between the loading force applied by the static forceexperiment loading device 23 of the wing and the perpendicular direction of the surface of the airplane wing to be 2 degrees according to the deformation condition of theairplane wing 22 obtained in the step S3, and calculating the rotation of theloading platform 6 by 2 degrees according to the angle difference;
s4, after the motion trail of theloading platform 6 is planned, determining a second motion branch 3 and a fourth motion branch 5 in a plurality of motion branches forming theloading device 23 of the wing static force experiment through inverse kinematics solution of theloading device 23 of the wing static force experiment, and enabling theloading platform 6 to rotate in two directions to adjust the angle of theloading platform 6 by the simultaneous action of two identical branches under the driving action, so as to finish the adjustment of the direction of the loading force;
s5, after the adjustment of the step S4 is completed, if the loading direction of theloading platform 6 in the static forceexperiment loading device 23 has an error, the steps S2 to S4 are repeated until the loading direction of theloading platform 6 in the static forceexperiment loading device 23 reaches the error allowable range.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention. As a result of the observation: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.