Disclosure of Invention
The invention aims to provide a vacuum microwave low-temperature dehydration device for meat, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a vacuum microwave low-temperature dehydration device for meat, comprising:
the device comprises a box body, wherein an operation panel, an indicator light and a PLC (programmable logic controller) are fixedly arranged on the outer wall of the box body, an air inlet pipe and a vacuum pump are communicated with the box body, and a vacuum gauge and a temperature sensor are fixedly arranged in an inner cavity of the box body;
the device comprises a box body, a hollow column, a fixed plate, a cylinder, a cross rod, a first trigger block and a second trigger block, wherein the box body is fixedly provided with the hollow column; and
the bearing part is embedded on the cross rod through a set clamping groove, a circular ring bearing is embedded in the bearing part, a concave block is hinged in the circular ring bearing and can be driven by a rotating device to rotate, a weighing sensor is arranged in a groove of the concave block, a hook is hung on the weighing sensor, a transverse plate is fixedly arranged on the hook, a convex block is fixedly arranged on one side of the transverse plate close to the bearing part, a mounting groove is formed in the position of the bearing part corresponding to the convex block, a vacuum pump down switch is fixedly arranged in the mounting groove and is in signal connection with a vacuum pump, a blocking ring is fixedly arranged on the outer wall of the hollow column below the bearing part, a spring is connected between the blocking ring and the bearing part, and a plurality of microwave generation panels are fixedly arranged on the inner wall of the box body, the integrated switch is connected with the corresponding rotating motor and the corresponding microwave generation panel through signals, the lower half section of the box body is provided with a shielding baffle, and the stop ring is located in an area surrounded by the shielding baffle.
Preferably, an intake valve is disposed on the intake pipe.
Preferably, the hollow column is provided with a guide rail on an outer wall thereof, so that the carrier can move up and down along the guide rail.
Preferably, the rotating device comprises an inverted U-shaped transmission rod, the inverted U-shaped transmission rod is fixedly arranged above the concave block, a connecting rod is fixedly arranged above the inverted U-shaped transmission rod, the connecting rod is fixed at the output end of the rotating motor, supporting rods are fixedly arranged on two sides of the rotating motor, and the supporting rods are fixed on the bearing piece.
Preferably, a shock pad is arranged on the blocking ring.
Preferably, the number of carriers, blocker rings and microwave generating panels is equal.
Preferably, a partition plate is fixedly arranged in the inner cavity of the box body, the hollow column is fixedly arranged on the partition plate, a plurality of concave parts are arranged on the partition plate, the concave parts are communicated with a drain pipe, the drain pipe is communicated with the water storage box, and the water storage box is arranged at the bottom of the inner cavity of the box body.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention uses the vacuum microwave technology to carry out dehydration treatment on the meat product in a low-temperature environment, compared with the traditional high-temperature dehydration, the invention can furthest retain the nutritional ingredients of the meat product, has better taste and appearance and can improve the quality of the meat product;
2. the invention can set independent dehydration treatment modes aiming at meat products with different sizes, thicknesses, water contents and the like, avoids the traditional one-cut extensive treatment and effectively improves the product quality;
3. the energy-saving device has high energy-saving degree, and after the meat product at a certain position is dehydrated, the corresponding rotating motor and the microwave generating panel are closed, and the vacuum pump is lowered in frequency, so that the overall power consumption of the device is reduced, and the dehydration cost of the meat product is effectively reduced.
The vacuum microwave low-temperature dehydration equipment for meat provided by the invention can be used for independently dehydrating different meat products, has high pertinence and lower energy consumption of the whole device, effectively retains the nutrition and flavor of the meat products, and is very worthy of popularization.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
referring to fig. 1 to 5, the present invention provides a technical solution:
a vacuum microwave low-temperature dehydration device for meat, comprising:
anoperation panel 2, asignal lamp 3 and a PLC (programmable logic controller) 4 are fixedly arranged on the outer wall of abox body 1, theoperation panel 2 can be a touch control operation screen, a user can set working parameters of all electric elements related to the invention through theoperation panel 2, when thesignal lamp 3 is lighted, the situation that allmeat products 40 in thebox body 1 are dehydrated is shown, the user is reminded to take out the meat products in time, thePLC 4 can control all the electric elements related to the invention, an air inlet pipe 5 and a vacuum pump 6 are communicated and arranged on thebox body 1, the vacuum pump 6 works to enable an inner cavity of thebox body 1 to be in a vacuum state, a vacuum meter 8 and atemperature sensor 9 are fixedly arranged in the inner cavity of thebox body 1 and are respectively used for monitoring the vacuum degree and the temperature in thebox body 1 in real time;
thehollow column 10, thehollow column 10 is fixedly arranged in thebox body 1, thefixed plate 11 is fixedly arranged in thehollow column 10, a plurality ofslots 12 are uniformly arranged on thefixed plate 11, anair cylinder 13 is arranged in theslot 12, across rod 14 is fixedly arranged at the output end of theair cylinder 13, theair cylinder 13 stretches and retracts to drive thecross rod 14 to move, afirst trigger block 15 and asecond trigger block 16 are fixedly arranged on one side of thecross rod 14 close to theair cylinder 13, an integratedswitch 17 and a series-typeindicator light switch 18 are fixedly arranged in theslot 12, when thefirst trigger block 15 is pressed to the integratedswitch 17, because the integratedswitch 17 is in signal connection with a correspondingrotating motor 24 and amicrowave generating panel 35, the rotatingmotor 24 and themicrowave generating panel 35 at corresponding positions can be closed, which indicates that themeat product 40 at the position is dehydrated and then automatically closed in time to save power consumption, when thesecond trigger block 16 is pressed to the series-typeindicator light switch 18, because the serial indicatinglamp switches 18 are in signal connection with the indicatinglamps 3, the circuits at the positions are communicated, but only when all the serial indicatinglamp switches 18 are triggered, the serial circuits are electrified, so that the indicatinglamps 3 are lightened, all themeat products 40 in thebox body 1 are dehydrated, and a user is reminded to take out the meat products; and
thebearing part 19 is clamped and embedded on thecross bar 14 through aclamping groove 191 formed in thebearing part 19, therefore, thebearing part 19 is detachably installed on thecross bar 14, acircular ring bearing 20 is embedded in thebearing part 19, a concave block 21 is hinged in the circular ring bearing 20, therefore, the concave block 21 can rotate in situ, the concave block 21 can be driven by a rotating device to rotate, the main purpose is to drive themeat product 40 to rotate, all sides of themeat product 40 can be uniformly subjected to microwave treatment, aweighing sensor 26 is arranged in a groove of the concave block 21, ahook 27 is hung on theweighing sensor 26, themeat product 40 is hung on thehook 27, therefore, theweighing sensor 26 can monitor the weight and the weight change of themeat product 40 and thehook 27 in real time, atransverse plate 28 is fixedly arranged on thehook 27, and aconvex block 29 is fixedly arranged on one side of thetransverse plate 28, which is close to thebearing part 19, the position of thebearing piece 19 corresponding to theprotruding block 29 is provided with a mounting groove 30, the mounting groove 30 is fixedly provided with a vacuum pump down switch 31, the vacuum pump down switch 31 is in signal connection with the vacuum pump 6, when the protrudingblock 29 triggers the vacuum pump down switch 31, the working frequency of the vacuum pump 6 is reduced, because the number of meat products in thebox body 1 is reduced, the generated steam quantity is also reduced, the working frequency of the vacuum pump 6 is reduced at the moment, the energy-saving effect is achieved, and further, the cost of dehydration treatment of themeat products 40 is reduced, thehollow column 10 is fixedly provided with abarrier ring 32 on the outer wall below thebearing piece 19, thetransverse plate 28 is blocked and limited by thebarrier ring 32 when descending, aspring 34 is connected between thebarrier ring 32 and thebearing piece 19, the inner wall of thebox body 1 is fixedly provided with a plurality ofmicrowave generating panels 35, and themicrowave generating panels 35 can generate microwaves, make the moisture response microwave in themeat products 40 and heat up, moisture gasification, form steam, spill over themeat products 40, realize the dehydration to themeat products 40 from this, integratedswitch 17 and corresponding rotatingelectrical machines 24,panel 35 signal connection takes place for the microwave, the lower half section ofbox 1 is provided withshielding baffle 36,blocker ring 32 is located the regional that shieldingbaffle 36 encloses,shielding baffle 36's effect is to avoid the microwave to takeplace panel 35 and acts on themeat products 40 that have dehydrated the completion, it is excessive to avoid themeat products 40 to dehydrate.
Preferably, the intake pipe 5 is provided with an intake valve 7, and whether the intake pipe 5 is communicated with the outside or not is controlled by the intake valve 7.
Preferably, guide rails are provided on the outer wall of thehollow column 10 so that thecarrier 19 can move up and down along the guide rails, thereby preventing thecarrier 19 from shifting during movement.
Preferably, the rotating device includes an invertedU-shaped transmission rod 22, the invertedU-shaped transmission rod 22 is fixedly disposed above the concave block 21 and can drive the concave block 21 to rotate, a connectingrod 23 is fixedly disposed above the invertedU-shaped transmission rod 22, the connectingrod 23 is fixed to an output end of the rotatingelectric machine 24,support rods 25 are fixedly disposed on two sides of the rotatingelectric machine 24, and thesupport rods 25 are fixed to thebearing member 19 and are used for providing a stable supporting effect for the rotatingelectric machine 24.
Preferably, thestop ring 32 is provided with ashock pad 33, and theshock pad 33 is arranged to prevent thebearing 19 from being damaged by collision when falling.
Preferably, the number of thecarriers 19, theblocking rings 32 and the microwave-generatingpanels 35 is equal, and the specific number can be flexibly set according to the needs.
Preferably, apartition plate 37 is fixedly arranged in the inner cavity of thebox body 1, thehollow column 10 is fixedly arranged on thepartition plate 37, a plurality of concave parts are arranged on thepartition plate 37 and communicated with adrain pipe 38, thedrain pipe 38 is communicated with awater storage box 39, thewater storage box 39 is arranged at the bottom of the inner cavity of thebox body 1, if more free water exists on themeat product 40 in an initial state, the water can fall on thepartition plate 37 and flow together to the concave parts, and is finally stored in thewater storage box 39 through thedrain pipe 38 for temporary storage, thewater storage box 39 is detachably arranged, and thewater storage box 39 can be taken down for cleaning after being used for a period of time.
The first embodiment is as follows:
firstly, a door (not shown in the figure) of thebox body 1 is opened, thebearing piece 19 moves upwards along a guide rail on the outer wall of thehollow column 10, then theair cylinder 13 in the corresponding position is controlled to start, theair cylinder 13 pushes thecross rod 14 outwards for a certain distance and stops, thecross rod 14 at the moment just penetrates through aclamping groove 191 in thebearing piece 19, then thebearing piece 19 is limited, then themeat product 40 is hung on thehook 27, then thehook 27 is hung on theweighing sensor 26 in the groove of the concave block 21, and theweighing sensor 26 can monitor the weight and the weight change of themeat product 40 and thehook 27 in real time, so that the steps are repeated, and themeat product 40 to be dehydrated is hung in sequence.
Then, the box door is closed, the air inlet valve 7 is closed, the air inlet pipe 5 is not communicated with the outside, the vacuum pump 6 is started, the inner cavity of thebox body 1 is vacuumized, when the internal vacuum degree monitored by the vacuum meter 8 reaches a preset value, themicrowave generation panel 35 is started, in the embodiment, themicrowave generation panel 35 is totally provided with four independent panels, the boiling point of water is reduced in a vacuum state, under the action of microwaves emitted by themicrowave generation panel 35, high-frequency electromagnetic oscillation causes molecular motion, so that the moisture in themeat product 40 is gasified under a low-temperature condition to form steam, the steam overflows themeat product 40, the steam is pumped by the vacuum pump 6, continuously overflows and is continuously pumped out, and therefore high-efficiency low-temperature dehydration of themeat product 40 is realized, the nutritional ingredients and flavor substances of themeat product 40 can be furthest reserved by the technical low-temperature dehydration processing mode, and meanwhile, the drying time is greatly shortened, the drying efficiency is improved.
The weight of themeat product 40 is continuously reduced along with the dehydration process, the preset optimal dehydration degree of themeat product 40 can be set in advance, when theweighing sensor 26 monitors that the dehydration weight of themeat product 40 reaches a preset value, thePLC 4 controls thecorresponding air cylinder 13 to be started, so that theair cylinder 13 drives thecross rod 14 to retract, on one hand, thebearing piece 19 loses the limit of thecross rod 14 and slides downwards along the guide rail on the outer wall of thehollow column 10 until thecross plate 28 is limited by thestop ring 32, and themeat product 40 is positioned in the area enclosed by theshielding baffle 36 at the moment, so that themeat product 40 is prevented from being dehydrated excessively, which is one of beneficial effects; when thetransverse plate 28 is blocked for limiting, thebearing piece 19 further descends under the action of gravity until the top surface of thetransverse plate 28 is attached to the bottom surface of thebearing piece 19, at this time, thetransverse plate 28 drives thehook 27 to be slightly jacked upwards, so that the weight is not pressed on theweighing sensor 26 any more, and further, the elastic element in theweighing sensor 26 is prevented from being damaged and losing efficacy due to long-time pressing, the service life of theweighing sensor 26 is prolonged, and the beneficial effect is two; when thetransverse plate 28 is tightly attached to the bottom surface of thebearing piece 19, theprotruding block 29 triggers the vacuum pump down switch 31, the number of the vacuum pump down switches 31 is multiple, after eachmeat product 40 is dehydrated, one vacuum pump down switch 31 is triggered, so that the working frequency of the vacuum pump 6 is reduced by one step, because the number of the meat products in thebox body 1 is reduced, the amount of generated steam is reduced, the working frequency of the vacuum pump 6 is reduced at the moment, an energy-saving effect is achieved, the cost of dehydration treatment of themeat product 40 is reduced, and the third beneficial effect is achieved.
On the other hand, thecylinder 13 drives thecross bar 14 to retract, so that thefirst trigger block 15 and thesecond trigger block 16 fixedly arranged on thecross bar 14 move along with thecross bar 14 and respectively trigger the integratedswitch 17 and the serialindicator light switch 18, when thefirst trigger block 15 presses the integratedswitch 17, because the integratedswitch 17 is in signal connection with the correspondingrotating motor 24 and themicrowave generating panel 35, therotating motor 24 and themicrowave generating panel 35 at the corresponding positions are both closed, which indicates that the dehydration treatment of themeat product 40 at the corresponding position is completed, and then the meat product is automatically closed in time to save the power consumption, which is four beneficial effects; when thesecond trigger block 16 presses the series typeindicator light switch 18, the circuit at the position is communicated because the series typeindicator light switch 18 is in signal connection with theindicator light 3, but only when all the series typeindicator light switches 18 are triggered, the series circuit is electrified, so that theindicator light 3 is lightened, the dehydration treatment of all themeat products 40 in thebox body 1 is finished, a user is reminded to take out the meat products, and the five beneficial effects are that the vacuum microwave low-temperature dehydration treatment of themeat products 40 is realized.
It should be noted that the above-mentioned control of any electrical component in the present device can be performed by an instant manual operation through theoperation panel 2, or can be preset by thePLC controller 4, so that the use is more convenient.
Example two:
the present embodiment is similar to the first embodiment, and the only difference is that in the present embodiment, themicrowave generating panel 35 is provided with five independent panels, the numbers of thecross bar 14, thebearing 19, the rotatingmotor 24, theblocking ring 32, themicrowave generating panel 35, and the like are all equal, and the specific number can be flexibly set according to the needs, and the microwave generating panel can be matched and used in a set.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.