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CN113233090A - Conveying transfer unit based on magnetic core press - Google Patents

Conveying transfer unit based on magnetic core press
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Publication number
CN113233090A
CN113233090ACN202110534013.7ACN202110534013ACN113233090ACN 113233090 ACN113233090 ACN 113233090ACN 202110534013 ACN202110534013 ACN 202110534013ACN 113233090 ACN113233090 ACN 113233090A
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China
Prior art keywords
steering roller
roller
fine adjustment
steering
conveyor belt
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CN202110534013.7A
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CN113233090B (en
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郭皓
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Guangdong Zhaoqing Weishuo Electronics Co ltd
Hubei Weishuo New Material Co ltd
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Guangdong Zhaoqing Weishuo Electronics Co ltd
Hubei Weishuo New Material Co ltd
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Priority to CN202110534013.7ApriorityCriticalpatent/CN113233090B/en
Publication of CN113233090ApublicationCriticalpatent/CN113233090A/en
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Abstract

The invention relates to the technical field of ferrite cores and discloses a conveying transfer unit based on a magnetic core press, which comprises a bracket, a first steering roller, a second steering roller, a third steering roller, a fourth steering roller, a fifth steering roller, a sixth steering roller and a seventh steering roller, wherein the bracket is provided with a first guide rail and a second guide rail; the inner wall of the conveying belt is movably attached to the first steering roller, the second steering roller, the third steering roller, the fourth steering roller, the sixth steering roller and the seventh steering roller, and the outer wall of the conveying belt is movably attached to the fifth steering roller; the driving mechanism is used for driving the conveying belt to move; and the positioning magnet comprises a positioning part and a transition part, the positioning part is inclined, the transition part is horizontal, a set gap is formed between the transition part and the conveyor belt part positioned between the third steering roller and the fourth steering roller, and the length of the transition part is smaller than the distance between the third steering roller and the fourth steering roller. The invention makes the production effect better.

Description

Conveying transfer unit based on magnetic core press
Technical Field
The invention relates to the technical field of ferrite cores, in particular to a conveying transfer unit based on a magnetic core press.
Background
Ferrite core (or soft ferrite) is a high-frequency magnetic conductive material (the principle is the same as silicon steel sheet, but only used in high-frequency environment), mainly used as high-frequency transformer (such as switch power supply, line output transformer, etc.), high-frequency magnetic ring (for anti-interference), etc., to increase magnetic conductivity and improve inductance quality factor, and used in the transformer.
At present, the common method for producing ferrite cores is powder metallurgy, i.e. dry forming, and the equipment used is called a core press equipment, or a core press, or powder metallurgy equipment. The magnetic core press can make powder preliminarily formed under strong pressure, and then subsequent sintering, grinding and sorting packaging are carried out, so that finished ferrite magnetic cores are produced.
When the ferrite core is produced, the ferrite core is usually E-shaped, F-shaped or PQ-shaped and is produced with an opening facing downwards; the subsequent process also needs to stack the pressed and formed green bodies, then the green bodies are stacked and sintered (the stacking and sintering efficiency is high), and meanwhile, in order to prevent the green bodies from being damaged, the green bodies of the magnetic cores need to be placed or placed with the openings facing upwards; however, the current method for turning over the green body is manual turning, or turning 180 degrees of a sliding rail (with a U-shaped opening) to carry out reverse side, but the green body is easy to damage in practice no matter manual turning or sliding rail turning, and the production effect is poor.
Disclosure of Invention
The invention aims to provide a conveying and transferring unit based on a magnetic core press, and aims to solve the problem of poor production effect.
The technical purpose of the invention is realized by the following technical scheme: a conveying transfer unit based on a magnetic core press, which comprises a bracket and a conveying transfer unit,
the first steering roller, the second steering roller, the third steering roller, the fourth steering roller, the fifth steering roller, the sixth steering roller and the seventh steering roller are rotatably connected to the support, wherein the top of the first steering roller is equal to the top of the second steering roller in height, the bottom of the third steering roller is equal to the bottom of the fourth steering roller in height, the top of the fifth steering roller is higher than the top of the fourth steering roller in height, the bottom of the fifth steering roller is equal to the top of the sixth steering roller in height, and the heights of the top of the first steering roller, the bottom of the third steering roller and the top of the sixth steering roller are sequentially reduced;
the first steering roller, the seventh steering roller, the fifth steering roller, the fourth steering roller, the third steering roller, the second steering roller and the sixth steering roller are arranged in sequence in the vertical direction;
a conveyor belt, an inner wall of which is movably attached to the first steering roller, the second steering roller, the third steering roller, the fourth steering roller, the sixth steering roller, and the seventh steering roller, an outer wall of which is movably attached to the fifth steering roller, and a set distance is provided between a conveyor belt portion located between the third steering roller and the fourth steering roller and the conveyor belt portion located between the fifth steering roller and the sixth steering roller;
the driving mechanism is used for driving the conveying belt to move;
the positioning magnet, the positioning magnet fixed set up in on the support, just the positioning magnet is located in the annular of conveyer belt, the positioning magnet includes location portion and transition portion, location portion is the slope form, and with be located the second turn to the roller with between the third turns to the roller set for the clearance has between the conveyer belt portion, the transition portion is the level form, and with be located the third turn to the roller with between the fourth turn to between the roller set for the clearance has between the conveyer belt portion, the length of transition portion is less than the third turn to the roller with the distance between the fourth turn to the roller.
The invention is further provided with: the positioning magnet further includes a stabilizer portion that is horizontal and has a set gap with the conveyor belt portion between the first steering roller and the second steering roller.
The invention is further provided with: the second steering roller and the third steering roller are both made of a magnetic material.
The invention is further provided with: an annular first abdicating groove is formed in the outer wall of the middle part of the second steering roller, an annular second abdicating groove is formed in the outer wall of the middle part of the third steering roller, a first arc-shaped connecting part is arranged at the top of the positioning part, the first connecting part penetrates through the first abdicating groove and is close to one side of the conveyor belt, an arc-shaped second connecting part is arranged between the transition part and the positioning part, and the second connecting part penetrates through the second abdicating groove and is close to one side of the conveyor belt;
the width of the positioning part and the width of the transition part are both larger than the width of the first connecting part and the width of the second connecting part.
The invention is further provided with: still be provided with stabilizing magnet on the support, stabilizing magnet level set up in third turn to the roller with the fourth turns to under the roller, and with be located fifth turn to the roller with between the sixth turn to the roller have the clearance of setting for between the downside of conveyer belt portion, the projection of transition portion on the vertical direction is located stabilizing magnet is at the middle part of the projection on the vertical direction.
The invention is further provided with: the support is improved horizontally and is provided with a plurality of guide rails, the guide rails are provided with adjusting blocks in an upper horizontal moving mode, the support is provided with adjusting screw rods in a horizontal rotating mode, the adjusting screw rods penetrate through the adjusting blocks and are in threaded connection with the adjusting blocks, and the sixth steering roller is fixedly connected with the adjusting blocks.
The invention is further provided with: the surface of accommodate the lead screw's one end is seted up the stable groove of rectangular shape, the length direction in stable groove with the length direction of accommodate the lead screw is unanimous, annular stabilizing tooth has been cup jointed in the activity on the accommodate the lead screw, be provided with on the inner wall of stabilizing tooth with stable groove clearance fit's stabilizer, stabilizing tooth with be provided with between the support and last the stabilizing spring that is in compression state, the one end activity of stabilizing the spring contradict in stabilizing the tooth, the regulating block is close to one side of stabilizing the spring seted up with stabilize tooth matched with groove.
The invention is further provided with: the utility model discloses a stable spring, including stabilizing the spring, stabilizing the spring activity and cup jointing in accommodate the lead screw, stabilize the tooth and be close to one side of stabilizing the spring is provided with the diameter and is greater than stabilize the operation section of thick bamboo of spring, just the one end of stabilizing the spring is located in the inner chamber of operation section of thick bamboo, the operation section of thick bamboo is kept away from the outer wall of the one end of stabilizing the tooth is provided with the operation bulge loop, it has annular operation ring to rotate the lock joint on the operation bulge loop, the longitudinal section of each department of operation ring is the U font.
The invention is further provided with: fine adjustment blocks are arranged at two ends of the fifth steering roller, and the fifth steering roller is rotatably connected with the fine adjustment blocks;
the bracket is vertically provided with a fine adjustment groove, and two sides of the fine adjustment block are movably attached to the inner walls of two sides of the fine adjustment groove in the horizontal direction;
the fine adjustment screw rod vertically penetrates through the support and is rotatably connected with the support, the fine adjustment screw rod penetrates through the fine adjustment block and is rotatably connected with the fine adjustment block, a plurality of annular fine adjustment pieces penetrate through the portion, located below the fine adjustment block, of the fine adjustment screw rod, the bottom of the fine adjustment screw rod can be connected with or separated from the bottom of the fine adjustment groove by rotating the fine adjustment screw rod, and the top of the fine adjustment screw rod is higher than the top of the support;
two fine adjustment holes are vertically formed in the adjusting block, fine adjustment plates are vertically arranged in the fine adjustment holes, and two ends of the sixth steering roller are respectively in rotating connection with the two fine adjustment plates;
the adjusting block is also horizontally provided with elongated adapting holes, and two adapting screws are arranged in each adapting hole;
two groups of matching holes are formed in the fine adjustment plate, each group of matching holes are distributed in a shape, and the two adaptive screws penetrate through the two matching holes with equal heights respectively and are connected with the adjusting blocks in a threaded mode.
The invention is further provided with: the both sides of conveyer belt all are provided with the guard plate, are close to first turn to the roller the feed opening has been seted up at the top of guard plate department, are close to the sixth turn to the roller the discharge opening has been seted up at the top of guard plate department.
The invention has the beneficial effects that: after the green magnetic core is produced, it is first transferred to a conveyor belt at a first turning roll, then a driving mechanism (preferably a speed reducing motor which is connected with one or a plurality of steering rollers and then drives the one or a plurality of steering rollers to rotate so as to drive the conveyor belt and all the steering rollers to rotate) drives the conveyor belt to move and transfers the green bodies to a second steering roller, at the moment, a positioning magnet (preferably an artificial strong magnet which can generate enough suction force on the green bodies and prevent the green bodies from sliding or falling off from the conveyor belt and can also generate strong magnetism by selecting an electromagnetic mode according to actual conditions) plays a role in attracting the green bodies, therefore, even if the conveyor belt between the second turning roll and the third turning roll is inclined downward, the position of the green compact can be stabilized by the attraction force of the positioning magnets.
With the rotation of the conveyor belt, the green body is transferred to the third turning roller and moves to the lower side of the third turning roller, wherein the height difference (namely, the set distance) between the conveyor belt between the third turning roller and the fourth turning roller and the conveyor belt between the fifth turning roller and the sixth turning roller is enough for the green body to turn, and the green body is slightly higher than the conveyor belt below the green body after the turning is finished; the magnetic attraction of the transition part is small, and the green bodies fall on the conveying belt positioned below the transition part and move along with the movement of the conveying belt in the opposite direction, namely move towards the sixth steering roller, and a certain height difference exists between the green bodies and the transition part, so that the green bodies cannot be attracted by the transition part again in the process of moving towards the sixth steering roller; the conveyer belt is preferred that static friction is big simultaneously, but softer material, when the transport unburned bricks that like this can be more stable moves about, when the unburned bricks fell down, can also be fine prevent that the unburned bricks from taking place to damage.
Wherein when the unburned bricks from the conveyer belt of top on falling down to the conveyer belt of below, its angle has overturned 180 degrees for initial position, and the unburned bricks that transfer away from sixth turn roll is the state that has been overturned promptly, so need not artifical or slide rail etc. and overturn, when having reduced the cost of labor, because the unburned bricks is at whole transfer in-process, it is comparatively gentle going on, consequently also can prevent simultaneously that the unburned bricks from being damaged, has improved the yield. Not so anxious, all turn to the rotation of roller can only need to have a actuating mechanism (be driving motor promptly, or driving motor adds chain or belt), consequently also make manufacturing cost lower, and all turn to the projection of roller in vertical direction almost is in same straight line, so can occupy better space, and the operation of each structure is only for setting up the position rotation simultaneously, also is difficult for producing the interact with external structure or workman, and the result of use is better.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of one embodiment of a magnetic core press-based conveying transfer unit according to the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is an enlarged view of portion C of FIG. 1;
FIG. 5 is a cross-sectional view of one embodiment of a magnetic core press based transfer unit of the present invention;
FIG. 6 is an enlarged view of portion D of FIG. 5;
FIG. 7 is an enlarged view of section E of FIG. 5;
FIG. 8 is a schematic view of an embodiment of a portion of an adjusting block in a magnetic core press-based transport transfer unit according to the present invention;
fig. 9 is an enlarged view of portion F of fig. 8;
FIG. 10 is a cross-sectional view of one embodiment of a section of a trimmer block in a magnetic core press based transport transfer assembly of the present invention;
FIG. 11 is a schematic view of an embodiment of a fine tuning plate part of the magnetic core press-based conveying transfer unit according to the present invention;
fig. 12 is a schematic view of one embodiment of a positioning magnet in the magnetic core press-based transport transfer unit of the present invention.
In the figure, 1, a bracket; 2. a first steering roller; 3. a second turning roll; 4. a third turning roll; 5. a fourth steering roller; 6. a fifth steering roller; 7. a sixth turning roll; 8. a seventh steering roller; 9. a conveyor belt; 10. positioning a magnet; 10a, a positioning part; 10b, a transition part; 10c, a stabilizing section; 10d, a first connection part; 10e, a second connecting part; 11. a first abdicating groove; 12. a second abdicating groove; 13. a stabilizing magnet; 14. a guide rail; 15. an adjusting block; 16. adjusting the screw rod; 17. a stabilizing slot; 18. a stabilizing tooth; 19. a stabilizer; 20. a stabilizing spring; 21. a mating groove; 22. an operation cylinder; 23. operating the convex ring; 24. an operating ring; 25. fine tuning blocks; 26. fine tuning the groove; 27. fine adjustment of the screw rod; 28. a trimming sheet; 29. fine tuning the pores; 30. a fine adjustment plate; 31. an adaptation hole; 32. adapting to a screw; 33. a mating hole; 34. a protection plate; 35. a feed opening; 36. and (5) discharging the materials.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments. It is to be understood that the described embodiments are merely a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Example 1
A magnetic core press-based conveying transfer unit, as shown in fig. 1 to 12, comprises abracket 1 and,
afirst steering roller 2, asecond steering roller 3, athird steering roller 4, afourth steering roller 5, afifth steering roller 6, asixth steering roller 7 and aseventh steering roller 8 which are rotatably connected to thebracket 1, wherein the top of thefirst steering roller 2 is equal to the top of thesecond steering roller 3, the bottom of thethird steering roller 4 is equal to the bottom of thefourth steering roller 5, the top of thefifth steering roller 6 is higher than the top of thefourth steering roller 5, the bottom of thefifth steering roller 6 is equal to the top of thesixth steering roller 7, and the heights of the top of thefirst steering roller 2, the bottom of thethird steering roller 4 and the top of thesixth steering roller 7 are sequentially reduced;
the projections of thefirst turning roller 2, theseventh turning roller 8, thefifth turning roller 6, thefourth turning roller 5, thethird turning roller 4, thesecond turning roller 3 and thesixth turning roller 7 in the vertical direction are sequentially arranged;
aconveyor belt 9, the inner wall of theconveyor belt 9 is movably attached to thefirst turning roller 2, thesecond turning roller 3, thethird turning roller 4, thefourth turning roller 5, thesixth turning roller 7 and theseventh turning roller 8, the outer wall of theconveyor belt 9 is movably attached to thefifth turning roller 6, and a set distance is provided between the portion of theconveyor belt 9 located between thethird turning roller 4 and thefourth turning roller 5 and the portion of theconveyor belt 9 located between thefifth turning roller 6 and thesixth turning roller 7;
the driving mechanism is used for driving the conveyingbelt 9 to move;
positioningmagnet 10,positioning magnet 10 fixed set up in on thesupport 1, just positioningmagnet 10 is located in the annular ofconveyer belt 9,positioning magnet 10 includeslocation portion 10a andtransition portion 10b,location portion 10a is the slope form, and with be located second turn to theroller 3 with between the third turns to theroller 4conveyer belt 9 part between has the settlement clearance,transition portion 10b is the level form, and with be located third turn to theroller 4 with between the fourth turns to theroller 5conveyer belt 9 part between the clearance has the settlement, the length oftransition portion 10b is less than third turn to theroller 4 with the distance between the fourth turns to theroller 5.
Thepositioning magnet 10 further includes astabilizer 10c, and thestabilizer 10c is horizontal and has a set gap with the portion of theconveyor belt 9 between thefirst steering roller 2 and thesecond steering roller 3.
An annular first abdicatinggroove 11 is formed in the outer wall of the middle part of thesecond steering roller 3, an annularsecond abdicating groove 12 is formed in the outer wall of the middle part of thethird steering roller 4, a first arc-shaped connectingpart 10d is arranged at the top of thepositioning part 10a, the first connectingpart 10d penetrates through thefirst abdicating groove 11 and is close to one side of theconveyor belt 9, an arc-shaped second connectingpart 10e is arranged between thetransition part 10b and thepositioning part 10a, and the second connectingpart 10e penetrates through thesecond abdicating groove 12 and is close to one side of theconveyor belt 9;
the widths of thepositioning portion 10a and thetransition portion 10b are both larger than the widths of the first connectingportion 10d and the second connectingportion 10 e.
Thebracket 1 is further provided with a stabilizingmagnet 13, the stabilizingmagnet 13 is horizontally arranged right below thethird steering roller 4 and thefourth steering roller 5, a set gap is formed between the stabilizingmagnet 13 and the lower side of the part, located between thefifth steering roller 6 and thesixth steering roller 7, of theconveyor belt 9, and the projection of thetransition part 10b in the vertical direction is located in the middle of the projection of the stabilizingmagnet 13 in the vertical direction.
Thesupport 1 is improved level and is provided with a plurality of guidedways 14, the activity of improving level on guidedway 14 is provided with regulatingblock 15, it is provided with accommodate thelead screw 16 to go back the horizontal rotation on thesupport 1, accommodate thelead screw 16passes regulating block 15 and with 15 threaded connection of regulating block,sixth steering roll 7 with 15 fixed connection of regulating block.
The surface of the one end of accommodate thelead screw 16 is offered the long-strip-shaped and stabilizedgroove 17, the length direction of the stabilizedgroove 17 is unanimous with the length direction of the accommodate thelead screw 16, the last activity of accommodate thelead screw 16 is cup jointed annular and is stabilized thetooth 18, be provided with on the inner wall of stabilizing thetooth 18 with stabilize the 17 clearance fit's ofgroove 19, stabilize thetooth 18 with be provided with between thesupport 1 and last being in compression state stabilize thespring 20, the one end activity of stabilizing thespring 20 contradict in stabilize thetooth 18, the regulatingblock 15 is close to one side of stabilizing thespring 20 offer with stabilizetooth 18 matched withcooperation groove 21.
The stabilizingspring 20 is movably sleeved on the adjustingscrew rod 16, one side of the stabilizingtooth 18, which is close to the stabilizingspring 20, is provided with anoperation barrel 22, the diameter of which is larger than that of the stabilizingspring 20, one end of the stabilizingspring 20 is positioned in the inner cavity of theoperation barrel 22, the outer wall of one end, which is far away from the stabilizingtooth 18, of theoperation barrel 22 is provided with an operationconvex ring 23, the operationconvex ring 23 is rotatably and fixedly connected with anannular operation ring 24, and the longitudinal section of each position of theoperation ring 24 is U-shaped.
Fine adjustment blocks 25 are arranged at two ends of thefifth steering roller 6, and thefifth steering roller 6 is rotatably connected with the fine adjustment blocks 25;
afine adjustment groove 26 is vertically formed in thesupport 1, and two sides of thefine adjustment block 25 are movably attached to the inner walls of two sides of thefine adjustment groove 26 in the horizontal direction;
afine adjustment screw 27 vertically penetrates through thesupport 1 and is rotatably connected with thesupport 1, thefine adjustment screw 27 penetrates through thefine adjustment block 25 and is rotatably connected with thefine adjustment block 25, a plurality of annularfine adjustment pieces 28 are arranged at the part, below thefine adjustment block 25, of thefine adjustment screw 27 in a penetrating manner, the bottom of thefine adjustment screw 27 can be connected with or separated from the bottom of thefine adjustment groove 26 by rotating thefine adjustment screw 27, and the top of thefine adjustment screw 27 is higher than the top of thesupport 1;
two fine adjustment holes 29 are vertically formed in the adjustingblock 15,fine adjustment plates 30 are vertically arranged in the fine adjustment holes 29, and two ends of thesixth steering roller 7 are respectively in rotating connection with the twofine adjustment plates 30;
the adjustingblock 15 is also horizontally provided with elongated adapting holes 31, and each adaptinghole 31 is internally provided with two adaptingscrews 32;
two groups of matchingholes 33 are formed in thefine adjustment plate 30, each group of matchingholes 33 are distributed in a shape, and the twoadaptive screws 32 penetrate through the two matchingholes 33 with equal heights and are in threaded connection with the adjustingblock 15.
Both sides of theconveyor belt 9 are provided withprotective plates 34, the top of theprotective plate 34 close to thefirst steering roller 2 is provided with afeeding opening 35, and the top of theprotective plate 34 close to thesixth steering roller 7 is provided with a dischargingopening 36.
The magnetic core press-based conveying transfer unit provided by the invention is characterized in that after a magnetic core green body is produced, the magnetic core green body is transferred to theconveyor belt 9 positioned at thefirst turning roller 2, then a driving mechanism (not shown in the figure, preferably a speed reducing motor, is connected with one or more turning rollers, and then drives the turning roller(s) to rotate so as to drive theconveyor belt 9 and all the turning rollers to rotate) to drive theconveyor belt 9 to move, and the green body is transferred to thesecond turning roller 3, at the moment, a positioning magnet 10 (preferably an artificial strong magnet, which can generate a large enough suction force on the green body and prevent the green body from sliding or falling off from theconveyor belt 9, and can also generate strong magnetism by selecting an electromagnetic mode according to actual conditions) plays a role in attracting the green body, so that even if theconveyor belt 9 positioned between thesecond turning roller 3 and thethird turning roller 4 is inclined downwards, the position of the green compact is also stabilized by the attraction of thepositioning magnet 10.
With the rotation of the conveyor belt 9, the green body is transferred to the third turning roll 4 and moves to the lower side of the third turning roll 4, wherein the height difference (i.e. the set distance) between the conveyor belt 9 between the third turning roll 4 and the fourth turning roll 5 and the conveyor belt 9 between the fifth turning roll 6 and the sixth turning roll 7 is enough for the green body to make a turn, and the green body is slightly higher than the conveyor belt 9 below the green body after the turn is completed; the magnetic attraction of the positioning part 10a is large, so that the green bodies can be firmly fixed, and the green bodies are prevented from sliding or falling off from the conveyor belt 9, but the magnetic attraction of the transition part 10b is small, and the magnetic attraction applied to the green bodies is slightly larger than the gravity of the green bodies, so that with the movement of the conveyor belt 9, after the green bodies move to the outer side below the transition part 10b, the green bodies fall onto the conveyor belt 9 below due to the small magnetic attraction applied by the transition part 10b, and then move in the opposite direction with the conveyor belt 9, namely move in the direction of the sixth turning roller 7, wherein with the small magnetic attraction of the transition part 10b and the certain height difference between the green bodies and the transition part 10b, the green bodies are not attracted by the transition part 10b again in the process of moving towards the sixth turning roller 7; the conveyer belt 9 is preferred that static friction is big simultaneously, but softer material, when the transport unburned bricks that like this can be more stable moves about, when the unburned bricks fell down, can also be fine prevent that the unburned bricks from taking place to damage.
When the green bodies fall down from the upper conveyingbelt 9 to the lower conveyingbelt 9, the angle of the green bodies is turned by 180 degrees relative to the initial position, namely, the green bodies transferred from thesixth steering roller 7 are in a turned state, so that the green bodies do not need to be turned manually or by a sliding rail and the like, the labor cost is reduced, and meanwhile, the green bodies are softly carried out in the whole transfer process, so that the green bodies can be prevented from being damaged, and the yield is improved. Not so anxious, all turn to the rotation of roller can only need to have a actuating mechanism (be driving motor promptly, or driving motor adds chain or belt), consequently also make manufacturing cost lower, and all turn to the projection of roller in vertical direction almost is in same straight line, so can occupy better space, and the operation of each structure is only for setting up the position rotation simultaneously, also is difficult for producing the interact with external structure or workman, and the result of use is better.
In this application, the term "set distance", "set gap" or other similar terms, which is actually expressed, means that the two structures are not in a state of mutual contact, but the actual distance needs to be determined according to the actual situation, such as "set distance" needs to be determined according to the width and thickness of the green body, and "set gap" mainly means that the distance between the two structures is very small, such as 0.5cm or 0.3cm, and is not limited too much.
When the green bodies still move at the top of theconveyor belt 9, the green bodies are firstly under the action of the stabilizingpart 10c, the stabilizingpart 10c can adsorb and cling the green bodies to theconveyor belt 9 when the green bodies are turned over, and meanwhile, the inertial acting force of the green bodies when the green bodies are turned over at thesecond turning roller 3 can be borne, so that the position stability of the green bodies is improved; meanwhile, during the turning process of the green body, although the distance between the stabilizingpart 10c and the green body is long, the connection tightness between the green body and the conveyingbelt 9 can be improved to a certain extent, so that the stability of conveying the green body is further ensured.
Although the first and second avoidinggrooves 11 and 12 are respectively formed in the middle of the second andthird steering rollers 3 and 4, theconveyor belt 9 can be normally driven to move at both ends of the second andthird steering rollers 3 and 4, and theconveyor belt 9 can be properly supported by the first and second connectingportions 10d and 10e, so that theconveyor belt 9 can stably rotate and convey green bodies; meanwhile, the first connectingportion 10d and the second connectingportion 10e are also magnetic, and both ends of the first connectingportion 10d are respectively connected to thepositioning portion 10a and the stabilizingportion 10c, and both ends of the second connectingportion 10e are respectively connected to thepositioning portion 10a and thetransition portion 10b, so that thepositioning magnet 10 is formed as a whole by the first connectingportion 10d and the second connectingportion 10e, and more preferably, is in a ring shape in the drawings. Because first connectingportion 10d and second connectingportion 10e also can both play absorbent effect to the unburned bricks, and first connectingportion 10d and second connectingportion 10e are all the upset that is located the unburned bricks or the position department that turns to, so set up the improvement that first connectingportion 10d and second connectingportion 10e can also be better here or guarantee the position or the motion stability of unburned bricks, guaranteed that the process of shifting and upset unburned bricks can stably go on. Wherein the widths of thepositioning portion 10a, thetransition portion 10b and the stabilizingportion 10c are large, it is possible to further secure the stability of the green sheet position where the second andthird steering rollers 3 and 4 are absent.
Wherein when the green compact has been overturned 180 degrees to withtransition portion 10b separation (or dislocation) after, the green compact can drop to be located on theconveyer belt 9 of stabilizingmagnet 13 top at first, then carry out the conveying along withconveyer belt 9, because the distance between green compact and stabilizingmagnet 13 is close at this moment, and the distance betweentransition portion 10b is far away, add the weight of green compact oneself for the green compact only can open the mouth upwards (the state of having overturned 180 degrees) transmit, prevented that the green compact from being sucked up bytransition portion 10b once more. At the same time, the projection of the end of thetransition part 10b remote from thepositioning part 10a in the vertical direction is located on the stabilizingmagnet 13, so that it is ensured that both the green body can fall onto theconveyor belt 9 directly above the stabilizingmagnet 13 and the stabilizingmagnet 13 can ensure that the green body is conveyed to the outside of thetransition part 10 b.
As the service time increases, theconveyor belt 9 needs to be tensioned after the length of the total length of theconveyor belt 9 is increased, wherein the tensioning mode is as follows:
taking fig. 8 as an example of the specification, the operatingring 24 is first driven to the left, and theoperating ring 24 drives the operating and stabilizingteeth 18 to move to the left until the stabilizingteeth 18 are separated from thefitting grooves 21, and the stabilizingspring 20 is further compressed, in the process, the stabilizingbodies 19 on the stabilizingteeth 18 slide in the stabilizinggrooves 17. Then, the adjustingscrew rod 16 is rotated by the hand wheel, and two ends of the adjustingscrew rod 16 are rotatably connected with thebracket 1, so that the self position of the adjustingscrew rod 16 does not horizontally move and can only be carried out, and meanwhile, the stabilizingbody 19, the stabilizingteeth 18, the operation handle and the operationconvex ring 23 are also driven to rotate. The adjustingscrew 16 can drive the adjustingblock 15 to move towards the right in the rotating process until theconveyor belt 9 is tensioned, the operatingring 24 is released, the stabilizingteeth 18 move towards the matchinggroove 21 under the elastic acting force of the stabilizingspring 20 until the stabilizingteeth 18 are finally clamped (or meshed) in the matchinggroove 21, and theconveyor belt 9 is tensioned simply and conveniently.
During actual operation, after the position of the adjustingblock 15 is adjusted, the stabilizingteeth 18 may not be completely aligned with the stabilizingteeth 18, and then the adjustingscrew rod 16 needs to be finely adjusted, so that the stabilizingteeth 18 can be clamped into the matchinggroove 21, because theconveyor belt 9 has certain deformation and the tensioning is also a range value, and the number of teeth around the stabilizingteeth 18 is dense, the tensioning and subsequent normal use of theconveyor belt 9 are not affected after fine adjustment, and meanwhile, the stabilizingteeth 18 can also be clamped into the matchinggroove 21; because the stabilizingteeth 18 are clamped in the matchinggrooves 21 of the adjustingscrew rod 16 through the stabilizingbodies 19, the adjustingscrew rod 16 and the adjustingblock 15 cannot rotate relatively, namely the adjustingblock 15 limits the rotation of the adjustingscrew rod 16, so that the position of the adjustingscrew rod 16 is stable, and the position of the adjustingblock 15 is also stable, the tensioning effect of theconveyor belt 9 is ensured, and the adjustingblock 15 is prevented from moving towards the left spontaneously.
In the use process, the stabilizingspring 20 is continuously in a compressed state, so that the stabilizingteeth 18 can be prevented from being disengaged from the matchinggrooves 21, and meanwhile, when the adjustingscrew rod 16 is rotated, fingers of an operator can act on the operatingconvex ring 23 through the operatingring 24, so that relative friction between the rotation of the operatingconvex ring 23 and the fingers of a worker can be prevented, and the adjustment convenience and the use comfort are improved. The operatingring 23 and theoperating ring 24 are both raised at the end of the operatingbarrel 22, so that the operatingring 24 and theoperating ring 23 provide a point for a finger to apply a force to drive the stabilizingteeth 18.
When green bodies with different thicknesses are transferred, the height difference between theconveyor belt 9 between thethird steering roller 4 and thefourth steering roller 5 and theconveyor belt 9 between thefifth steering roller 6 and thesixth steering roller 7 needs to be adjusted to adapt to the green bodies with different thicknesses, wherein only the heights of thefifth steering roller 6 and thesixth steering roller 7 need to be adjusted during adjustment, and after the adjustment is completed, the top of thefifth steering roller 6 is still higher than that of thefourth steering roller 5, while the bottom of thefifth steering roller 6 is still as high as that of thesixth steering roller 7, so that the conveying process can be stably carried out.
When the fifth steering roller 6 is adjusted, firstly, the top of the fine adjustment screw 27 is rotated, and the bottom of the fine adjustment screw 27 is separated from the bottom of the fine adjustment groove 26, and then a larger number of fine adjustment pieces 28 or a reduced number of fine adjustment pieces 28 can be sleeved on the bottom of the fine adjustment screw 27; when the number of the fine tuning pieces 28 reaches a proper value, the fine tuning screw 27 is rotated to enable the fine tuning screw 27 to move downwards, and after the bottom of the fine tuning screw 27 is in threaded connection with the bottom of the fine tuning groove 26, the fine tuning screw 27 is continuously rotated downwards and moved to enable all the fine tuning pieces 28 to be in a tightly superposed state, and at the moment, the height difference between the bottom of the fine tuning block 25 and the bottom of the fine tuning groove 26 is the sum of the thicknesses of the fine tuning pieces 28; wherein the fifth steering roller 6 is rotatably connected to the middle of the fine adjustment block 25, so that when the position adjustment of the fine adjustment block 25 is completed, the position of the fifth steering roller 6 is fixed, and the fifth steering roller 6 can normally rotate and convey the conveyor belt 9.
When the height of thesixth turning roll 7 is adjusted, theadaptive screw 32 is firstly loosened, then thefine adjustment plate 30 can be moved upwards or downwards, after thefine adjustment plate 30 moves to a proper height along thefine adjustment hole 29, theadaptive screw 32 passes through the matchinghole 33 opposite to theadaptive hole 31 and then is in threaded connection with the corresponding threaded hole on theadjustment block 15, wherein the threaded hole on theadjustment block 15 corresponding to thematching hole 33 is at the same height, and theadaptive hole 31 is in a horizontal long strip shape, so that even if the height of thefine adjustment plate 30 is adjusted, two matchingholes 33 on eachfine adjustment plate 30 are always opposite to theadaptive hole 31, and therefore, all the matching holes 33 can be passed through by adjusting the position of theadaptive screw 32.
The reason why the two groups of matchingholes 33 are arranged in a shape like a Chinese character 'ji' is that the thickness variation of different green bodies is small, so that if all the matching holes 33 are vertically arranged, some matching holes 33 are possibly directly communicated, and thus the matching holes 33 can be mutually independent in a mode of dislocating the matching holes 33, so that the structural strength of the adjusting plate is ensured. It should also be understood that even if the threaded holes in theadjustment block 15 for corresponding engagement holes 33 are open, the effect is not significant because theadjustment block 15 is a single piece that is strong enough even if the threaded holes are open.
In actual use, theconveyor belt 9 is usually tensioned independently, namely by an adjustingscrew 16 and the like; or after the positions of the fifth andsixth steering rollers 6 and 7 are adjusted, the length of theconveyor belt 9 needs to be tensioned or loosened (the loosening is convenient for adjusting the heights of the fifth andsixth steering rollers 6 and 7) by the adjustingscrew rod 16. Meanwhile, the thickness (smaller) of each of thefine adjustment pieces 28 is equal to the height difference of the adjacent fitting holes 33, so that if onefine adjustment piece 28 is added, thefine adjustment plate 30 needs to be adjusted upward so that theaccommodating screw 32 passes through thefitting hole 33 located at the lower stage.
When the unburned bricks were in the activity onconveyer belt 9, it received the spacing of theguard plate 34 of both sides, can improve the positional stability of unburned bricks, and the limiting plate can also play the effect of rectifying to the unburned bricks simultaneously for better back that the unburned bricks can be put is followed up taking. Wherein thefeed opening 35 is mainly used for the green body to be placed, it can be carried out more easily, for example by a robot transfer (with electromagnets on the robot, the powder metallurgy in the green body is transferred to theconveyor belt 9 on the press by suction, and the green body is placed on theconveyor belt 9 by switching off the power supply after placing). Meanwhile, thedischarge opening 36 is convenient for the overturned green body to be transferred to other structures for subsequent processing, for example, an air cylinder is arranged on one side of thedischarge opening 36, a horizontal push plate is arranged on a piston rod of the air cylinder, and a support plate is arranged on the other side of the air cylinder; after the green body has moved to thedischarge opening 36, the cylinder and push plate push the green body onto the support plate for subsequent machining or treatment. It should also be understood that the structure for transferring the green body onto theconveyor belt 9 and the structure for transferring the green body off theconveyor belt 9 are not structures claimed in the present application and will not be described in detail herein.
Example 2
A conveying transfer unit based on a magnetic core press is different from the first embodiment in that thesecond turning roll 3 and thethird turning roll 4 are made of magnetic materials.
So at first thesupport conveyer belt 9 thatsecond turning roll 3 andthird turning roll 4 can be better, it prevents or reduces to take place wearing and tearing betweenconveyer belt 9 and thelocation magnet 10, also can play abundant adsorption to the base simultaneously, has guaranteed the positional stability and the transfer stability of base.
It should be noted that, in the present specification, the embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments may be referred to each other.
The above description is only for the purpose of describing the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention, and any variations and modifications made by those skilled in the art based on the above disclosure are within the scope of the appended claims.

Claims (10)

a first steering roller (2), a second steering roller (3), a third steering roller (4), a fourth steering roller (5), a fifth steering roller (6), a sixth steering roller (7) and a seventh steering roller (8) which are rotatably connected to the bracket (1), wherein the top of the first steering roller (2) is equal to the top of the second steering roller (3), the bottom of the third steering roller (4) is equal to the bottom of the fourth steering roller (5), the top of the fifth steering roller (6) is higher than the top of the fourth steering roller (5), the bottom of the fifth steering roller (6) is equal to the top of the sixth steering roller (7), and the heights of the top of the first steering roller (2), the bottom of the third steering roller (4) and the top of the sixth steering roller (7) are sequentially reduced;
4. The magnetic core press-based conveying transfer unit according to claim 1 or 2, characterized in that: an annular first abdicating groove (11) is formed in the outer wall of the middle of the second steering roller (3), an annular second abdicating groove (12) is formed in the outer wall of the middle of the third steering roller (4), a first arc-shaped connecting part (10d) is arranged at the top of the positioning part (10a), the first connecting part (10d) penetrates through one side, close to the conveyor belt (9), of the first abdicating groove (11), a second arc-shaped connecting part (10e) is arranged between the transition part (10b) and the positioning part (10a), and the second connecting part (10e) penetrates through one side, close to the conveyor belt (9), of the second abdicating groove (12);
7. The magnetic core press-based transport transfer set of claim 6, wherein: the surface of the one end of accommodate the lead screw (16) has seted up rectangular shape stable trough (17), the length direction of stable trough (17) with the length direction of accommodate the lead screw (16) is unanimous, the activity cup joints annular stable tooth (18) on accommodate the lead screw (16), be provided with on the inner wall of stable tooth (18) with stable trough (17) clearance fit's stabilizer (19), stable tooth (18) with be provided with between support (1) and last stable spring (20) that are in compression state, the one end activity of stabilizing spring (20) contradict in stable tooth (18), regulating block (15) are close to one side of stabilizing spring (20) seted up with stable tooth (18) matched with groove (21).
CN202110534013.7A2021-05-172021-05-17Conveying transfer unit based on magnetic core pressActiveCN113233090B (en)

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Publication numberPriority datePublication dateAssigneeTitle
US3197013A (en)*1962-01-311965-07-27Stork & Co NvMethod and apparatus for changing the orientation of containers which advance in a row
JPH0680244A (en)*1992-09-021994-03-22Nitta Ind CorpInverting device
WO2003026987A1 (en)*2001-09-272003-04-03Rofin Australia Pty LtdConveyor assembly
CN101428695A (en)*2007-11-082009-05-13上海梅林正广和股份有限公司Equipment integrating automatically burning tank, spraying code and turning over
CN202742174U (en)*2012-07-302013-02-20湖北华磁电子科技有限公司Soft magnetic ferrite core grinding device with automatic turn-over function
CN207209306U (en)*2017-08-312018-04-10合肥通彩自动化设备有限公司A kind of Belt Conveying automatic face-overturning device
CN207482827U (en)*2017-11-222018-06-12聊城市博源节能科技有限公司A kind of turnover machine
CN212639016U (en)*2020-07-232021-03-02洛阳市润智数控设备有限公司Workpiece turnover device
CN212831225U (en)*2020-06-052021-03-30枣庄海科自动化设备有限公司Magnetic core disc turning device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US3197013A (en)*1962-01-311965-07-27Stork & Co NvMethod and apparatus for changing the orientation of containers which advance in a row
JPH0680244A (en)*1992-09-021994-03-22Nitta Ind CorpInverting device
WO2003026987A1 (en)*2001-09-272003-04-03Rofin Australia Pty LtdConveyor assembly
CN101428695A (en)*2007-11-082009-05-13上海梅林正广和股份有限公司Equipment integrating automatically burning tank, spraying code and turning over
CN202742174U (en)*2012-07-302013-02-20湖北华磁电子科技有限公司Soft magnetic ferrite core grinding device with automatic turn-over function
CN207209306U (en)*2017-08-312018-04-10合肥通彩自动化设备有限公司A kind of Belt Conveying automatic face-overturning device
CN207482827U (en)*2017-11-222018-06-12聊城市博源节能科技有限公司A kind of turnover machine
CN212831225U (en)*2020-06-052021-03-30枣庄海科自动化设备有限公司Magnetic core disc turning device
CN212639016U (en)*2020-07-232021-03-02洛阳市润智数控设备有限公司Workpiece turnover device

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