CN113134476A - Transformer reliability automatic check out system - Google Patents

Abstract

The invention discloses an automatic transformer reliability detection system which comprises a main support and a control system, wherein a working platform is arranged in the middle of the main support, a feeding platform and a discharging platform are respectively arranged on two sides of the main support, a conveyor belt is arranged in front of the feeding platform and the discharging platform, clamping manipulators are respectively fixed on the main support, the feeding platform and the discharging platform, a plurality of detection boxes are distributed in front of the working platform, a defective product collecting port is arranged on one side, close to the discharging platform, of the working platform, and the clamping manipulators and the detection boxes are respectively connected with the control system through circuits.

Description

Transformer reliability automatic check out system

Technical Field

The invention relates to the technical field of transformer production equipment, in particular to an automatic detection system for the reliability of a transformer.

Background

A transformer is a device that changes an alternating voltage using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, and an iron core (magnetic core). The main functions are as follows: voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformer), and the like. A transformer is a device for converting alternating voltage, alternating current and impedance, and when alternating current flows through a primary coil, an alternating magnetic flux is generated in an iron core (or a magnetic core), so that a voltage (or current) is induced in a secondary coil.

After the transformer is produced, various different detections such as performance tests and safety tests are required to be carried out on the transformer, but the existing detection equipment has low efficiency because all parts are separately detected, and manual picking and placing detection is required to be carried out manually, so that the labor cost is increased.

Disclosure of Invention

The invention aims to provide an automatic transformer reliability detection system which can automatically detect and classify transformers, has high production efficiency and reduces labor cost.

The technical problem to be solved by the invention is realized by the following technical scheme:

the utility model provides a transformer reliability automatic check out system, includes main support and control system, the centre of main support set up work platform, the both sides of main support be provided with feeding platform and ejection of compact platform respectively, feeding platform and ejection of compact platform the place ahead be provided with the conveyer belt, main support, feeding platform and ejection of compact platform on be fixed with respectively and press from both sides and get the manipulator, work platform's the place ahead distribute and have a plurality of to detect the box, one side that work platform is close to ejection of compact platform be provided with the defective products and collect the mouth, press from both sides and get manipulator and detect the box and be circuit connection respectively in control system.

Preferably, the clamp get the manipulator and include base, linking arm, sliding seat and press from both sides tight head, base top rotate the one end that is connected with the linking arm, the base in be provided with first motor, first motor drive linking arm rotate, the one end of sliding seat rotate and connect in the other end top of linking arm, the other end internal rotation of sliding seat be connected with the nut, the nut cooperation be connected with the lead screw, the lead screw runs through the sliding seat, lead screw lower extreme fixedly connected with press from both sides tight head, the sliding seat in be provided with second motor and third motor respectively, second motor drive sliding seat rotate, third motor drive nut rotate. The first motor and the second motor are matched to drive the movable seat to swing, so that the movable seat can run more flexibly, the third motor drives the nut to rotate, the function of driving the screw rod to move up and down through the nut is realized, and the movement is accurate; thereby this structural design scheme has realized pressing from both sides the function that the transformer was got to accurate clamp head ability.

Further preferably, the clamping head comprises a clamping cylinder, and piston rods on two sides of the clamping cylinder are fixedly connected with clamping plates respectively. The clamping cylinder controls the clamping plate to clamp and place the transformer through the extension of the piston rod, the structure is simple, the operation is stable, and the clamping head is guaranteed to clamp and fix.

Further preferably, a bar code reader is fixed below the clamping head. The bar code reader is used for reading bar codes on a transformer tray and a transformer, so that corresponding information is uploaded to the control system, and information feedback is realized.

Preferably, one side of the working platform, which is close to the feeding platform, is provided with a camera shooting window, an identification camera is arranged in the camera shooting window, and the identification camera is connected with the control system through a circuit. The identification camera is used for identifying the pin direction of the transformer to be detected clamped by the clamping manipulator on the measuring platform, and the clamping manipulator can be correctly placed into the detection box for detection.

Preferably, the defective product collecting port penetrates through the working platform. Defective products collect the mouth and be used for collecting the unqualified transformer that detects, and defective products collect the mouth and adopt to run through structural design, be convenient for collect mouthful below at defective products and place containers such as collecting box, realized not shutting down just can take out the function of defective products.

Preferably, a display screen is fixed on the front side of the upper part of the main support, and the display screen is connected with a control system through a circuit. The display screen is used for displaying the working and detection conditions of the equipment.

Preferably, a status light is fixed above the main support, and the status light circuit is connected to the control system. The state lamp is used for feeding back the working state of the equipment, the state lamp represents a normal working state when being green, the state lamp represents a stop state when being yellow, and the state lamp represents a fault or alarm state when being red.

Preferably, the bottom of the main bracket is provided with universal wheels. The universal wheel is convenient for the main bracket to move.

Has the advantages that: after the structure of the invention is adopted, as the working platform, the feeding platform and the discharging platform are respectively provided with the clamping mechanical arms, and the bar code reader is arranged below the clamping heads of the clamping mechanical arms, the functions of automatically clamping the transformer and identifying the bar codes on the material tray and the transformer by the clamping mechanical arms are realized, a plurality of detection boxes are arranged above the working platform, so that the clamping mechanical arms can automatically clamp the transformer into each detection box for detection one by one, if one of the detection boxes is unqualified, the transformer is clamped and placed in a defective product collecting port, if the detection is qualified, the transformer is placed on a conveyor belt of the discharging platform, the clamping mechanical arms clamp the discharging platform for uniform packaging, the functions of automatically uniformly detecting and classifying the transformer are realized, the production efficiency is high, the labor cost is reduced, and the working platform is provided with a camera shooting window with an identification camera, the identification camera is used for identifying the pin direction of the transformer to be detected clamped by the clamping manipulator on the measuring platform, and the clamping manipulator can be correctly placed into the detection box for detection.

Drawings

Fig. 1 is a schematic structural diagram of an automatic transformer reliability detection system according to the present invention.

Fig. 2 is a schematic structural view of the gripping robot of the present invention.

Wherein: 1-main support, 2-work platform, 3-feeding platform, 4-ejection of compact platform, 5-conveyer belt, 6-clamp are got the manipulator, 61-base, 62-linking arm, 63-sliding seat, 64-the tight head of clamp, 641-die clamping cylinder, 642-splint, 65-lead screw, 7-detect the box, 8 defective products collection mouth, 9-window of making a video recording, 10-display screen, 11-status light, 12-universal wheels.

Detailed Description

The present invention will be described in further detail with reference to the following drawings and specific examples, which are not intended to limit the invention in any manner.

Example 1

The automatic transformer reliability detection system comprises a main support (1) and a control system, wherein a working platform (2) is arranged in the middle of the main support (1), a feeding platform (3) and a discharging platform (4) are respectively arranged on two sides of the main support (1), a conveying belt (5) is arranged in front of the feeding platform (3) and the discharging platform (4), a clamping manipulator (6) is respectively fixed on the main support (1), the feeding platform (3) and the discharging platform (4), a plurality of detection boxes (7) are distributed in front of the working platform (2), a defective product collecting opening (8) is formed in one side, close to the discharging platform (4), of the working platform (2), and the clamping manipulator (6) and the detection boxes (7) are respectively in circuit connection with the control system. One side of the working platform (2) close to the feeding platform (3) is provided with a camera shooting window (9), an identification camera is arranged in the camera shooting window (9), and the identification camera is connected to the control system through a circuit.

Example 2

The automatic transformer reliability detection system comprises a main support (1) and a control system, wherein a working platform (2) is arranged in the middle of the main support (1), a feeding platform (3) and a discharging platform (4) are respectively arranged on two sides of the main support (1), a conveying belt (5) is arranged in front of the feeding platform (3) and the discharging platform (4), a clamping manipulator (6) is respectively fixed on the main support (1), the feeding platform (3) and the discharging platform (4), a plurality of detection boxes (7) are distributed in front of the working platform (2), a defective product collection port (8) is arranged on one side, close to the discharging platform (4), of the working platform (2), the defective product collection port (8) penetrates through the working platform (2), and a defective product collection box is placed below the defective product collection port (8) of the main support (1), the clamping manipulator (6) and the detection box (7) are respectively in circuit connection with the control system. One side of the working platform (2) close to the feeding platform (3) is provided with a camera shooting window (9), an identification camera is arranged in the camera shooting window (9), and the identification camera is connected to the control system through a circuit. The novel multifunctional portable handheld electronic device is characterized in that a display screen (10) is fixed on the front side of the upper portion of the main support (1), a circuit of the display screen (10) is connected to a control system, a status lamp (11) is fixed above the main support (1), a circuit of the status lamp (11) is connected to the control system, and universal wheels (12) are arranged at the bottom of the main support (1).

Example 3

The automatic transformer reliability detection system comprises a main support (1) and a control system, wherein a working platform (2) is arranged in the middle of the main support (1), a feeding platform (3) and a discharging platform (4) are respectively arranged on two sides of the main support (1), a conveying belt (5) is arranged in front of the feeding platform (3) and the discharging platform (4), clamping manipulators (6) are respectively fixed on the main support (1), the feeding platform (3) and the discharging platform (4), a plurality of detection boxes (7) are distributed in front of the working platform (2), defective product collecting ports (8) are arranged on one sides, close to the discharging platform (4), of the working platform (2), the defective product collecting ports (8) penetrate through the working platform (2), and defective product collecting boxes are placed below the defective product collecting ports (8) of the main support (1), one side of the working platform (2) close to the feeding platform (3) is provided with a camera shooting window (9), an identification camera is arranged in the camera shooting window (9), the identification camera is connected to the control system through a circuit, and the clamping manipulator (6) and the detection box (7) are respectively connected to the control system through circuits. The clamping manipulator (6) comprises a base (61), a connecting arm (62), a movable seat (63) and a clamping head (64), and a bar code reader is fixed below the clamping head (64). Base (61) top rotate the one end that is connected with linking arm (62), base (61) in be provided with first motor, first motor drive linking arm (62) rotate, the one end of sliding seat (63) rotate and connect in the other end top of linking arm (62), the other end internal rotation of sliding seat (63) be connected with the nut, the nut cooperation be connected with lead screw (65), lead screw (65) run through sliding seat (63), lead screw (65) lower extreme fixedly connected with press from both sides tight head (64), sliding seat (63) in be provided with second motor and third motor respectively, second motor drive sliding seat (63) rotate, third motor drive nut rotate. The clamping head (64) comprises a clamping cylinder (641), and piston rods on two sides of the clamping cylinder (641) are fixedly connected with clamping plates (642) respectively. The novel multifunctional portable handheld electronic device is characterized in that a display screen (10) is fixed on the front side of the upper portion of the main support (1), a circuit of the display screen (10) is connected to a control system, a status lamp (11) is fixed above the main support (1), a circuit of the status lamp (11) is connected to the control system, and universal wheels (12) are arranged at the bottom of the main support (1).

The working principle is as follows: firstly, a worker places material trays with transformers on a feeding platform (3) one by one, a clamping manipulator (6) on the feeding platform (3) reads information of the transformer material trays and the transformers by using a PRID and a bar-shaped card reader and uploads related information to a control system, the clamping manipulator (6) clamps the transformers onto a conveying belt (5) on the feeding platform (3), the clamping manipulator (6) on the working platform (2) reads information of the transformers by using an RFID and a bar code reader and clamps the transformers to the upper part of a camera window (9), an identification camera identifies the pin direction of the transformers to be detected and feeds the pin direction back to the control system, the control system controls the clamping manipulator to accurately place the transformers to be detected into each detection box for detection, and if one detection is unqualified, control system control clamp get manipulator (6) and press from both sides the transformer and get and place in the defective products collection mouth, if it is all qualified to detect, control system control clamp get manipulator (6) place the transformer on conveyer belt (5) of ejection of compact platform (4), ejection of compact platform (4) on press from both sides and get manipulator (6) and recycle RFID and bar code reader and read the information of transformer and upload to control system, control system control clamp get manipulator (6) and press from both sides the transformer that finishes detecting and pack on getting to the charging tray that corresponds.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts of the present invention are equivalent to or changed within the technical scope of the present invention.

Claims (9)

1. The utility model provides a transformer reliability automatic check out system, its characterized in that, includes main support (1) and control system, the centre of main support (1) set up work platform (2), the both sides of main support (1) be provided with feeding platform (3) and ejection of compact platform (4) respectively, feeding platform (3) and ejection of compact platform (4) the place ahead be provided with conveyer belt (5), main support (1), feeding platform (3) and ejection of compact platform (4) on be fixed with respectively and press from both sides and get manipulator (6), the place ahead of work platform (2) distribute and have a plurality of to detect box (7), one side that work platform (2) are close to ejection of compact platform (4) be provided with defective products and collect mouth (8), press from both sides and get manipulator (6) and detect box (7) circuit connection respectively in control system.

2. The automatic transformer reliability detection system according to claim 1, wherein the clamping manipulator (6) comprises a base (61), a connecting arm (62), a movable seat (63) and a clamping head (64), one end of the connecting arm (62) is rotatably connected to the upper side of the base (61), a first motor is arranged in the base (61), the first motor drives the connecting arm (62) to rotate, one end of the movable seat (63) is rotatably connected to the upper side of the other end of the connecting arm (62), a nut is rotatably connected to the inner portion of the other end of the movable seat (63), the nut is cooperatively connected with a lead screw (65), the lead screw (65) penetrates through the movable seat (63), the clamping head (64) is fixedly connected to the lower end of the lead screw (65), and a second motor and a third motor are respectively arranged in the movable seat (63), the second motor drives the movable seat (63) to rotate, and the third motor drives the nut to rotate.

3. The automatic transformer reliability detection system according to claim 2, wherein the clamping head (64) comprises a clamping cylinder (641), and piston rods at two sides of the clamping cylinder (641) are fixedly connected with clamping plates (642) respectively.

4. The transformer reliability automatic detection system according to claim 2, characterized in that a bar code reader is fixed below the clamping head (64).

5. The transformer reliability automatic detection system according to claim 1, wherein a camera window (9) is arranged on one side of the working platform (2) close to the feeding platform (3), an identification camera is arranged in the camera window (9), and the identification camera is connected to the control system through a circuit.

6. The transformer reliability automatic detection system according to claim 1, characterized in that the defective product collection port (8) penetrates through the working platform (2).

7. The transformer reliability automatic detection system according to claim 1, characterized in that a display screen (10) is fixed on the front side of the upper part of the main support (1), and the display screen (10) is electrically connected to the control system.

8. The transformer reliability automatic detection system according to claim 1, characterized in that a status light (11) is fixed above the main support (1), and the status light (11) is electrically connected to the control system.

9. The transformer reliability automatic detection system according to claim 1, characterized in that the bottom of the main bracket (1) is provided with universal wheels (12).

Images