Disclosure of Invention
Therefore, in order to solve the problems in the prior art, it is necessary to provide a high temperature resistant packaging method for a silicon carbide diode, which can effectively protect a chip from high temperature, and the internal structure of the finally obtained silicon carbide diode is stable and reliable.
In order to solve the problems of the prior art, the invention discloses a high-temperature-resistant packaging method of a silicon carbide diode, which comprises the following steps:
s1, coating a film, namely putting the lead frame into a vacuum chamber, filling inert gas into the vacuum chamber, and plating an anticorrosive conductive material on the surface of the lead frame to form an anticorrosive conductive layer;
s2, heating the ceramic plate by a hot plate, buckling a conductive layer forming mold on the ceramic plate, wherein the conductive layer forming mold is internally provided with an annular groove and a central hole, and the annular groove surrounds the periphery of the central hole;
s3, injecting glue, namely injecting heat-conducting silica gel into the annular groove, and then injecting conductive silver glue into the central hole;
s4, primary wiring, removing the conductive layer forming mold, and placing a first lead on the heat-conducting silica gel and the conductive silver colloid, wherein one end of the first lead is positioned in the conductive silver colloid;
s5, pasting a chip, pressing the chip on the heat-conducting silica gel and the conductive silver gel, flattening the heat-conducting silica gel and the conductive silver gel between the chip and the ceramic plate to form a conductive silver gel layer and a heat-conducting silica gel layer, wherein the heat-conducting silica gel layer is connected around the conductive silver gel layer, the conductive silver gel layer is positioned in the projection of the chip on the ceramic plate, and the projection of the chip on the ceramic plate is positioned in the heat-conducting silica gel layer;
s6, secondary wiring, coating a conductive material on the top of the chip to form a conductive material layer, and pressing one end of the second lead into the conductive material layer;
s7, curing, namely curing the heat-conducting silica gel layer, the conductive silver glue layer and the conductive material layer, wherein the conductive silica gel layer and the conductive silver glue layer form a first conductive layer, and the conductive material layer forms a second conductive layer;
s8, bonding, namely placing the first lead and the second lead in the lead frame on two sides of the ceramic plate, bonding and connecting one end of the first lead, which is far away from the chip, with the first lead in a thermosonic welding mode, and bonding and connecting one end of the second lead, which is far away from the chip, with the second lead in a thermosonic welding mode to obtain an internal structural component;
and S9, plastic packaging, namely, after the internal structural part is placed in a plastic packaging forming die, injecting a plastic packaging material and curing to obtain the silicon carbide diode.
Further, in step S1, the inert gas filled in the vacuum chamber is nitrogen and/or argon.
Further, in step S1, the anti-corrosion conductive material is a palladium silver layer or a graphite layer.
Further, in step S1, the lead frame is plated with the anti-corrosion conductive material by magnetron sputtering or evaporation.
Further, the following steps are also provided between steps S3 and S4: the two ends of the first wire are bent into hook shapes, and the two ends of the second wire are bent into hook shapes.
Furthermore, the first conducting wire and the second conducting wire are both silver wires or gold wires.
Further, the following steps are also provided between steps S7 and S8: and folding the side of the second lead wire far away from the chip downwards and turning the second lead wire reversely to form a Z shape.
Further, in step S6, the conductive material is solder paste or conductive silver paste.
The invention has the beneficial effects that: the invention discloses a high-temperature-resistant packaging method of a silicon carbide diode, wherein an action region of thermosonic welding is far away from a chip, so that the connection structure between a lead and a pin is stable and firm, and the chip can be effectively protected from being influenced by high temperature.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
Refer to fig. 1 to 6.
The embodiment of the invention discloses a high-temperature-resistant packaging method of a silicon carbide diode, which sequentially comprises the following steps of:
s1, coating a film, namely putting the lead frame with thefirst lead 11 and thesecond lead 12 into a vacuum chamber, preferably, the lead frame is a copper frame or a conductive aluminum alloy frame, filling inert gas into the vacuum chamber, plating an anticorrosive conductive material on the surface of the lead frame to form an anticorrosiveconductive layer 13, wherein the anticorrosiveconductive layer 13 can effectively prevent thefirst lead 11 and thesecond lead 12 from being corroded by the external environment;
s2, heating theceramic plate 20 by a hot plate, as shown in fig. 1, fastening a conductivelayer forming mold 30 on theceramic plate 20, embedding theceramic plate 20 in a silicon carbide diode, which can effectively improve the heat dissipation performance of the silicon carbide diode and improve the working performance of the silicon carbide diode under high temperature conditions, wherein the conductivelayer forming mold 30 is provided with anannular groove 31 and acentral hole 32, theannular groove 31 penetrates through the upper and lower surfaces of the conductivelayer forming mold 30, theannular groove 31 surrounds thecentral hole 32, i.e. the conductivelayer forming mold 30 is composed of two concentric rings;
s3, injecting glue, namely injecting heat-conducting silica gel into theannular groove 31, wherein the heat-conducting silica gel has good heat-conducting property and insulating property, and injecting conductive silver colloid into thecentral hole 32, wherein the conductive silver colloid has good electric conductivity, heat-conducting property and adhesive property;
s4, first connecting, as shown in fig. 2, removing the conductivelayer forming mold 30, the conductive silica gel surrounding the conductive silver paste, placing thefirst lead 111 on the conductive silica gel and the conductive silver paste in a direction parallel to theceramic plate 20, and positioning one end of thefirst lead 111 in the conductive silver paste, wherein the conductive silica gel and the conductive silver paste are both in a high temperature state due to the high temperature state of theceramic plate 20, so that the conductive silica gel and the conductive silver paste are cured at an accelerated speed, and thus the conductive silver paste has relatively stable and non-flowable performance;
s5, attaching thechip 40, as shown in FIG. 3, pressing thechip 40 on the thermal silicone adhesive and the conductive silver adhesive, thechip 40 applying a certain pressure on the thermal silicone adhesive and the conductive silver adhesive, thechip 40 being silicon carbide grains, the thermal silicone adhesive and the conductive silver adhesive being flattened between thechip 40 and theceramic plate 20 to form a thermal siliconeadhesive layer 411 and a conductive silveradhesive layer 412, which can effectively ensure the structural firmness of thechip 40 mounted on theceramic plate 20, the thermal siliconeadhesive layer 411 being connected around the conductive silveradhesive layer 412 in a surrounding manner, the conductive silveradhesive layer 412 being effectively confined in the thermal siliconeadhesive layer 411, which can effectively prevent the conductive silveradhesive layer 412 from contacting with the external environment, thereby effectively reducing the probability of short circuit, the conductive silveradhesive layer 412 being located in the projection of thechip 40 on theceramic plate 20, i.e. the conductive silveradhesive layer 412 is completely covered by thechip 40, the conductive silveradhesive layer 412 being connected with the electrodes at the bottom of thechip 40 and the firstconductive wires 111, the projection of thechip 40 on theceramic plate 20 is located in the heat-conductingsilica gel layer 411, that is, the heat-conductingsilica gel layer 411 also surrounds the periphery below thechip 40, so that the conductive structure below thechip 40 can be effectively protected, short circuit is avoided, one end of thefirst lead 111 is connected in the heat-conductingsilver gel layer 412, and thefirst lead 111 penetrates through one side of the heat-conductingsilica gel layer 411;
s6, performing secondary wiring, coating a conductive material on the top of thechip 40 to form aconductive material layer 42, pressing one end of thesecond wire 121 into theconductive material layer 42, and connecting the top electrode of thechip 40 with thesecond wire 121 through theconductive material layer 42;
s7, curing, as shown in fig. 4, the heat-conducting siliconeadhesive layer 411, the conductive silveradhesive layer 412, and theconductive material layer 42 are cured by hot air or the like, preferably, the curing process is to put each structure into a vacuum furnace to heat and dry, so as to accelerate the curing rate of the heat-conducting siliconeadhesive layer 411, the conductive silveradhesive layer 412, and theconductive material layer 42, the conductive silicone adhesive layer and the conductive silveradhesive layer 412 form a first conductive layer, theconductive material layer 42 forms a second conductive layer, the first conductive layer is located at the bottom of thechip 40, the second conductive layer is located at the top of thechip 40, and the curing process of the upper and lower parts of thechip 40 is performed synchronously, which can effectively save time;
s8, bonding, as shown in fig. 5, placing thefirst lead 11 and thesecond lead 12 in the lead frame on two sides of theceramic board 20, bonding and connecting one end of thefirst wire 111 away from thechip 40 to thefirst lead 11 by thermosonic welding, bonding and connecting one end of thesecond wire 121 away from thechip 40 to thesecond lead 12 by thermosonic welding, wherein the thermosonic welding does not affect thechip 40, thechip 40 is not damaged by high temperature or high frequency vibration, the performance of thechip 40 can be effectively ensured, and an internal structure can be obtained, the internal structure includes theceramic board 20, thechip 40, thefirst wire 111, thesecond wire 121, the first conductive layer, the second conductive layer, thefirst lead 11 and thesecond lead 12;
s9, performing plastic package, as shown in fig. 6, after the internal structural component is placed in a plastic package forming mold, injecting a plastic package material and curing the plastic package material to obtain a silicon carbide diode, where the plastic package material is preferably an insulating resin, the plastic package material is cured to form aninsulating package 50, and the silicon carbide diode includes theceramic board 20, thechip 40, thefirst lead 111, thesecond lead 121, the first conductive layer, the second conductive layer, thefirst lead 11, thesecond lead 12, and theinsulating package 50.
The silicon carbide diode manufactured by the invention has good heat dissipation performance, stable and firm integral result, reliable internal conductive circuit structure and difficult short circuit.
In this embodiment, in step S1, the inert gas filled in the vacuum chamber is nitrogen and/or argon.
In this embodiment, in step S1, the anti-corrosion conductive material is a palladium silver layer or a graphite layer, and both the palladium silver material and the graphite material have good conductive performance and anti-corrosion performance.
In this embodiment, in step S1, the lead frame is plated with the anti-corrosion conductive material by magnetron sputtering or evaporation.
In the present embodiment, the following steps are further provided between steps S3 and S4: the two ends of thefirst wire 111 are bent to form hooks, so that the firmness of the connection structures at the two ends of thefirst wire 111 can be effectively improved, the two ends of thesecond wire 121 are bent to form hooks, and the firmness of the connection structures at the two ends of thesecond wire 121 can be effectively improved.
In this embodiment, the firstconductive line 111 and the secondconductive line 121 are both silver lines or gold lines, which can effectively improve the conductive performance and the ductility of the conductive lines.
Based on the above embodiment, the following steps are further provided between steps S7 and S8: as shown in fig. 4, one side of the secondconductive line 121 away from thechip 40 is folded downward and then turned over in a reverse direction to form a zigzag shape, one side of the secondconductive line 121 away from thechip 40 is located below the second conductive layer, and one end of the secondconductive line 121 away from thechip 40 can be horizontally laid on thesecond pin 12, so that stress inside the finally obtained silicon carbide diode due to irregular bending of the secondconductive line 121 can be effectively prevented, and in the plastic package process, the stable and firm connection structure at the two ends of the secondconductive line 121 can be effectively ensured.
In this embodiment, in step S6, the conductive material is solder paste or conductive silver paste.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.