Disclosure of Invention
The invention aims to provide a process for sealing the edge of an MEA (membrane electrode assembly) of a core component of a PEM (proton exchange membrane) fuel cell, which solves the problems in the prior art.
In order to achieve the purpose, the invention provides a process for sealing the edge of an MEA (membrane electrode assembly) of a core component of a PEM (proton exchange membrane) fuel cell, which comprises the following steps:
(1) fixing the sealing ring on an operation platform, and uniformly spraying pressure-sensitive adhesive at the specified position of the sealing ring, wherein the spraying pressure is 550-650KPa, and the coating thickness is 0.025-0.035mm to obtain a processing sealing ring;
(2) flatly fixing the MEA on the transparent plate, and pressing the surface of the processing sealing ring with the pressure sensitive adhesive with the MEA;
(3) and cutting the pressed processing sealing ring and the pressed MEA to the specified size.
Preferably, in the step (1), the pressure-sensitive adhesive is any one of silicon-based and acrylic resin
Preferably, in the step (1), the material of the seal ring is any one of polyethylene terephthalate and polyethylene naphthalate.
Preferably, in step (1), the deviation between the coating position and the designated position is less than 0.01 mm.
Preferably, in step (1), the spraying power source is compressed air, and the compressed air provides power for shaping air pressure, atomizing air pressure and flow pressure through a triple solenoid valve.
Preferably, the shaping air pressure is controlled to be 200-300KPa, the atomizing air pressure is controlled to be 250-350KPa, and the flow pressure is controlled to be 150-250 KPa.
Preferably, in the step (1), the pressure-sensitive adhesive is stored in a storage tank, and the storage tank is provided with an upper limit sensor, a lower limit sensor, an automatic stirring device and a vacuumizing device.
Preferably, the stirring speed of the automatic stirring device is 500-600r/min, and the vacuum degree in the storage tank is kept within 100 Pa.
The invention has the beneficial effects that:
according to the invention, the pressure-sensitive adhesive is added, the pressure-sensitive adhesive is uniformly sprayed on one surface of the sealing ring, and then the sealing ring and the MEA are pressed together without adopting a traditional hot pressing method, so that the sealing ring can be pressed together at room temperature, the sealing ring is directly bonded with the MEA, the harm caused by the traditional hot pressing method is avoided, and the service life of the battery is prolonged;
the pressure-sensitive adhesive is uniformly sprayed on the sealing ring by a spraying mode, wherein the thickness of the coating is 0.03 +/-0.005 mm, the deviation of the position of the coating is not more than 0.01mm, the obtained coating is uniform and very thin, and the surplus pressure-sensitive adhesive is effectively prevented from overflowing to an activation area of the MEA during pressing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A process for sealing the edge of MEA (membrane electrode assembly) of core component of PEM fuel cell specifically comprises the following steps:
(1) fixing the sealing ring on an operation platform, and uniformly spraying pressure-sensitive adhesive on the specified position of the sealing ring, wherein the spraying pressure is 600KPa, the thickness of the coating is 0.025mm, and the deviation between the coating position and the specified position is less than 0.01mm to obtain a processing sealing ring;
(2) flatly fixing the MEA on the transparent plate, and pressing the surface of the processing sealing ring with the pressure sensitive adhesive with the MEA;
(3) and cutting the pressed processing sealing ring and the pressed MEA to the specified size.
The pressure-sensitive adhesive is in acrylic resin; the sealing ring is made of polyethylene naphthalate; the spraying power source is compressed air, and the compressed air provides power for shaping air pressure, atomizing air pressure and flow pressure through a triple electromagnetic valve; the shaping air pressure was controlled at 300KPa, the atomizing air pressure at 300KPa, and the flow rate pressure at 200 KPa.
The pressure-sensitive adhesive is stored in a storage tank, and the storage tank is provided with an upper limit sensor, a lower limit sensor, an automatic stirring device and a vacuumizing device; the stirring speed of the automatic stirring device was 500r/min, and the vacuum degree in the storage tank was maintained at 100 Pa.
Example 2
A process for sealing the edge of MEA (membrane electrode assembly) of core component of PEM fuel cell specifically comprises the following steps:
(1) fixing the sealing ring on an operation platform, and uniformly spraying pressure-sensitive adhesive on the specified position of the sealing ring, wherein the spraying pressure is 600KPa, the thickness of the coating is 0.03mm, and the deviation between the coating position and the specified position is less than 0.01mm to obtain a processing sealing ring;
(2) flatly fixing the MEA on the transparent plate, and pressing the surface of the processing sealing ring with the pressure sensitive adhesive with the MEA;
(3) and cutting the pressed processing sealing ring and the pressed MEA to the specified size.
The pressure-sensitive adhesive is in acrylic resin; the sealing ring is made of polyethylene naphthalate; the spraying power source is compressed air, and the compressed air provides power for shaping air pressure, atomizing air pressure and flow pressure through a triple electromagnetic valve; the shaping air pressure was controlled at 250KPa, the atomizing air pressure at 300KPa, and the flow rate pressure at 200 KPa.
The pressure-sensitive adhesive is stored in a storage tank, and the storage tank is provided with an upper limit sensor, a lower limit sensor, an automatic stirring device and a vacuumizing device; the stirring speed of the automatic stirring device was 500r/min, and the vacuum degree in the storage tank was maintained at 100 Pa.
Example 3
A process for sealing the edge of MEA (membrane electrode assembly) of core component of PEM fuel cell specifically comprises the following steps:
(1) fixing the sealing ring on an operation platform, and uniformly spraying pressure-sensitive adhesive on the specified position of the sealing ring, wherein the spraying pressure is 600KPa, the thickness of the coating is 0.03mm, and the deviation between the coating position and the specified position is less than 0.01mm to obtain a processing sealing ring;
(2) flatly fixing the MEA on the transparent plate, and pressing the surface of the processing sealing ring with the pressure sensitive adhesive with the MEA;
(3) and cutting the pressed processing sealing ring and the pressed MEA to the specified size.
The pressure-sensitive adhesive is in acrylic resin; the sealing ring is made of polyethylene naphthalate; the spraying power source is compressed air, and the compressed air provides power for shaping air pressure, atomizing air pressure and flow pressure through a triple electromagnetic valve; the shaping air pressure was controlled at 250KPa, the atomizing air pressure at 300KPa, and the flow rate pressure at 200 KPa.
The pressure-sensitive adhesive is stored in a storage tank, and the storage tank is provided with an upper limit sensor, a lower limit sensor, an automatic stirring device and a vacuumizing device; the stirring speed of the automatic stirring device was 550r/min, and the vacuum degree in the storage tank was maintained at 100 Pa.
Example 4
A process for sealing the edge of MEA (membrane electrode assembly) of core component of PEM fuel cell specifically comprises the following steps:
(1) fixing the sealing ring on an operation platform, uniformly spraying pressure-sensitive adhesive on the specified position of the sealing ring, wherein the spraying pressure is 600KPa, the thickness of the coating is 0.035mm, and the deviation between the coating position and the specified position is less than 0.01mm, so as to obtain a processing sealing ring;
(2) flatly fixing the MEA on the transparent plate, and pressing the surface of the processing sealing ring with the pressure sensitive adhesive with the MEA;
(3) and cutting the pressed processing sealing ring and the pressed MEA to the specified size.
The pressure-sensitive adhesive is in acrylic resin; the sealing ring is made of polyethylene naphthalate; the spraying power source is compressed air, and the compressed air provides power for shaping air pressure, atomizing air pressure and flow pressure through a triple electromagnetic valve; the shaping air pressure was controlled at 250KPa, the atomizing air pressure was controlled at 300KPa, and the flow rate pressure was controlled at 250 KPa.
The pressure-sensitive adhesive is stored in a storage tank, and the storage tank is provided with an upper limit sensor, a lower limit sensor, an automatic stirring device and a vacuumizing device; the stirring speed of the automatic stirring device was 550r/min, and the vacuum degree in the storage tank was maintained at 100 Pa.
Example 5
A process for sealing the edge of MEA (membrane electrode assembly) of core component of PEM fuel cell specifically comprises the following steps:
(1) fixing the sealing ring on an operation platform, uniformly spraying pressure-sensitive adhesive on the specified position of the sealing ring, wherein the spraying pressure is 600KPa, the thickness of the coating is 0.035mm, and the deviation between the coating position and the specified position is less than 0.01mm, so as to obtain a processing sealing ring;
(2) flatly fixing the MEA on the transparent plate, and pressing the surface of the processing sealing ring with the pressure sensitive adhesive with the MEA;
(3) and cutting the pressed processing sealing ring and the pressed MEA to the specified size.
The pressure-sensitive adhesive is in acrylic resin; the sealing ring is made of polyethylene naphthalate; the spraying power source is compressed air, and the compressed air provides power for shaping air pressure, atomizing air pressure and flow pressure through a triple electromagnetic valve; the shaping air pressure was controlled at 250KPa, the atomizing air pressure was controlled at 300KPa, and the flow rate pressure was controlled at 250 KPa.
The pressure-sensitive adhesive is stored in a storage tank, and the storage tank is provided with an upper limit sensor, a lower limit sensor, an automatic stirring device and a vacuumizing device; the stirring speed of the automatic stirring device was 600r/min, and the vacuum degree in the storage tank was maintained at 100 Pa.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not exhaustive. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.