Disinfection alcohol is bottling device in batchesTechnical Field
The invention relates to the field of medical instruments, in particular to a device for bottling sterilized alcohol in batches.
Background
In the bottling and packaging process of the sterilized alcohol, the batch bottling is often needed, the bottling amount is quantitatively controlled, and the safe packaging is ensured, but in the actual production process, the process is often neglected easily, and in order to solve the problem, the application number: CN205575582U discloses a manual bottle feeding device, and the problem of bottle feeding is solved to this invention comparatively simple, but its degree of automation is low, and application scope is little.
Disclosure of Invention
The invention provides a batch bottling device for sterilized alcohol, which comprises a support frame, a transmission device, a transportation device and a bottling device, wherein the support frame is fixedly arranged on the ground, the transmission device is fixedly arranged on the support frame, the transportation device is fixedly arranged on the support frame, and the bottling device is fixedly arranged on the support frame.
The support frame includes: end beam, landing leg, boundary beam, the curb plate, the transportation bottom plate, the connecting plate, prop up the platform, the flitch, the transmission fixed plate, the cushion, end beam fixed mounting is between the boundary beam, landing leg fixed mounting is subaerial, boundary beam fixed mounting is on the landing leg, curb plate fixed mounting is on the boundary beam, transportation bottom plate fixed mounting is on the curb plate, connecting plate fixed mounting is on the boundary beam, prop up platform fixed mounting on the flitch, flitch fixed mounting is in the inboard of boundary beam, transmission fixed plate fixed mounting is on the flitch, cushion fixed mounting is on the boundary beam.
The transmission device includes: the transmission motor is fixedly arranged on the transmission motor base, the transmission fixing base is fixedly arranged on a transmission fixing plate, the coupling is fixedly arranged at the output end of the transmission motor, the L plate is fixedly arranged on the transmission fixing base, the input gear is fixedly arranged on the input shaft, the input shaft is rotatably arranged on the L plate, the middle gear is fixedly arranged on the middle shaft, the middle shaft is rotatably arranged on the middle bearing, the middle bearing is rotatably arranged on the L plate, the large bevel gear is fixedly arranged on the middle shaft, and the small bevel gear is fixedly arranged on the middle shaft, carousel fixed mounting is on the output shaft, dead lever fixed mounting is on the carousel, the output shaft rotates and installs on gear base, output gear fixed mounting is on the output shaft, gear base fixed mounting is on the L board, the connecting rod rotates and installs on the dead lever, intermediate gear fixed mounting is on the jackshaft, the jackshaft rotates and installs on gear base, the pinion rotates and installs on the alcohol container, alcohol container fixed mounting is on the boundary beam, output tube fixed mounting is inside the alcohol container.
The transportation device includes: a transportation motor base, a transportation motor bottom plate, a transportation motor, a coupling, a belt wheel base and a belt wheel shaft, band pulley, the cardboard, the card tube seat, the card pipe, the transportation area, the riser base, the riser, transportation motor cabinet fixed mounting is on transportation motor bottom plate, transportation motor bottom plate fixed mounting is on transportation bottom plate, transportation motor fixed mounting is on transportation motor cabinet, shaft coupling fixed mounting is at the output of transportation motor, belt pulley base fixed mounting is on transportation bottom plate, belt pulley seat fixed mounting is on the belt pulley base, belt pulley shaft fixed mounting is on the shaft coupling, belt pulley fixed mounting is epaxial at the belt pulley, cardboard fixed mounting is on the card tube seat, card tube seat fixed mounting is on the riser, card pipe fixed mounting is on the card tube seat, the transportation area rotates and installs on the band pulley, riser base fixed mounting is on transportation bottom plate, riser fixed mounting is on the riser base.
The bottling device comprises: a push rod motor, a push rod seat, an electric cylinder, a guide rail, a slide block, a guide rod, a piston seat, a cross rod and a piston, the fagging, go up even board, link the board down, a motor, the boost pipe, the return bend, the shower nozzle, the tee bend, push rod motor fixed mounting is on the push rod seat, push rod seat fixed mounting is on the transportation bottom plate, electric cylinder fixed mounting is on the push rod seat, guide rail fixed mounting is on the transportation bottom plate, slider slidable mounting is on the guide rail, guide arm fixed mounting is on the slider, piston seat fixed mounting is on the transportation bottom plate, horizontal pole fixed mounting is on the piston seat, the piston rotates and installs on the piston seat, fagging fixed mounting is on the horizontal pole, go up even board fixed mounting on the fagging, link board fixed mounting down on the fagging, motor fixed mounting is on last even board, boost pipe fixed mounting is on last even board, return bend fixed mounting is on the tee bend, shower nozzle fixed mounting.
Furthermore, the L-shaped plate and the input shaft form a rotating fit through the shaft hole.
Further, the input gear and the middle gear are meshed with each other to form a rotating fit.
Furthermore, the middle shaft and the middle bearing form a rotating fit through a shaft hole.
Furthermore, the large bevel gear and the small bevel gear are meshed with each other to form a rotating fit.
Further, the output gear and the gear shaft are meshed with each other to form a rotating fit.
Further, the conveying belt and the belt wheel are wound through a belt to form a rotating fit.
Furthermore, the sliding block and the guide rail form sliding fit through the guide rail.
Compared with the prior art, the invention has the beneficial effects that:
the quantitative control of alcohol supply is carried out by a transmission device which takes gear transmission as a main transmission structure, and the stability is good.
The transportation safety of the glass wine bottle is guaranteed through the clamping pipe on the transportation device, and the falling in the transportation process is avoided.
The electric push rod on the bottling device drives the piston to carry out the quantitative control injection of alcohol, so that the packaging is accurate.
The automatic bottle filling machine is high in automation degree, high in working efficiency and capable of guaranteeing safety and completing batch bottle filling.
Drawings
FIG. 1 is an overall schematic view of the present invention.
FIG. 2 is a schematic view of the supporting frame of the present invention.
Fig. 3 is a schematic view of the transmission of the present invention.
Fig. 4 is a schematic view of the transport device of the present invention.
Fig. 5 is a schematic view of a bottling apparatus according to the present invention.
Reference numerals: 1-a support frame; 2-a transmission device; 3-a transportation device; 4-bottling device; 101-end beam; 102-a leg; 103-edge beam; 104-side plate; 105-a transport floor; 106-connecting plate; 107-branch table; 108-flitch; 109-a transmission fixing plate; 110-a cushion block; 201-driving motor; 202-a transmission motor base; 203-a transmission fixing seat; 204-coupling; 205-L plate; 206 — input gear; 207-input shaft; 208-middle gear; 209-medial axis; 210-a middle bearing; 211-large bevel gear; 212-bevel pinion gear; 213-a turntable; 214-a fixation rod; 215-an output shaft; 216-output gear; 217-gear base; 218-a connecting rod; 219 — intermediate gear; 220-middle shaft; 221-gear shaft; 222-alcohol tank; 223-an output pipe; 301-transport motor base; 302-transport motor floor; 303-transport motor; 304-a coupling; 305-a wheeled base; 306-pulley seat; 307-pulley shaft; 308-a pulley; 309-cardboard; 310-a cartridge seat; 311-clamp tube; 312-a conveyor belt; 313-a riser base; 314-a riser; 401-a push rod motor; 402-a ram seat; 403-electric cylinder; 404-a guide rail; 405-a slider; 406-a guide bar; 407-piston seat; 408-a cross-bar; 409-a piston; 410-bracing plate; 411-upper connecting plate; 412-lower tie plate; 413-a motor; 414-a booster line; 415-a bend; 416-a spray head; 417-tee joint.
Detailed Description
The present invention will be further described with reference to specific embodiments, illustrative examples and illustrations of the invention herein are provided to explain the present invention and are not intended to limit the invention.
Example (b): referring to fig. 1, 2, 3, 4 and 5, a specific structure of a batch bottling device for sterilized alcohol is shown in fig. 1, wherein a supporting frame 1 is fixedly installed on the ground, atransmission device 2 is fixedly installed on the supporting frame 1, atransportation device 3 is fixedly installed on the supporting frame 1, abottling device 4 is fixedly installed on the supporting frame 1, and the batch bottling device for sterilized alcohol is installed on an alcohol packaging production line by using the supporting frame 1 as a main bearing structure.
The specific structure of the support frame 1 is shown in fig. 2, wherein theend beam 101 is fixedly installed between theedge beams 103, thesupport legs 102 are fixedly installed on the ground, theedge beams 103 are fixedly installed on thesupport legs 102, theside plates 104 are fixedly installed on theedge beams 103, thetransportation base plate 105 is fixedly installed on theside plates 104, theconnection plate 106 is fixedly installed on theedge beams 103, the support table 107 is fixedly installed on theattachment plate 108, theattachment plate 108 is fixedly installed on the inner side of theedge beams 103, thetransmission fixing plate 109 is fixedly installed on theattachment plate 108, thecushion block 110 is fixedly installed on theedge beams 103, and thetransmission device 2, thetransportation device 3 and thebottling device 4 are fixedly installed on the support frame 1.
The specific structure of thetransmission device 2 is shown in fig. 3, wherein thetransmission motor 201 is fixedly installed on thetransmission motor base 202, thetransmission motor base 202 is fixedly installed on thetransmission fixing base 203, thetransmission fixing base 203 is fixedly installed on thetransmission fixing plate 109, thecoupling 204 is fixedly installed on the output end of thetransmission motor 201, the L-plate 205 is fixedly installed on thetransmission fixing base 203, theinput gear 206 is fixedly installed on theinput shaft 207, theinput shaft 207 is rotatably installed on the L-plate 205, themiddle gear 208 is fixedly installed on themiddle shaft 209, themiddle shaft 209 is rotatably installed on the middle bearing 210, themiddle bearing 210 is rotatably installed on the L-plate 205, thelarge bevel gear 211 is fixedly installed on themiddle shaft 209, thesmall bevel gear 212 is fixedly installed on themiddle shaft 220, theturntable 213 is fixedly installed on theoutput shaft 215, thefixing rod 214 is fixedly installed on theturntable 213, theoutput shaft 215 is rotatably installed, thegear base 217 is fixedly arranged on theL plate 205, the connectingrod 218 is rotatably arranged on thefixing rod 214, theintermediate gear 219 is fixedly arranged on theintermediate shaft 220, theintermediate shaft 220 is rotatably arranged on thegear base 217, thegear shaft 221 is rotatably arranged on thealcohol tank 222, thealcohol tank 222 is fixedly arranged on theside beam 103, theoutput pipe 223 is fixedly arranged in thealcohol tank 222, thetransmission device 2 mainly adopts gear transmission as a main structure, firstly, the transmission device adopts straight gear transmission, secondly, the direction of action is changed through thelarge bevel gear 211 and thesmall bevel gear 212, and finally, the force for converting the rotating moment into linear motion is transmitted to thegear shaft 221, so that the reciprocating linear motion is carried out to control the alcohol supply amount.
The concrete structure of thetransportation device 3 is shown in fig. 4, wherein thetransportation motor base 301 is fixedly installed on the transportationmotor base plate 302, the transportationmotor base plate 302 is fixedly installed on thetransportation base plate 105, thetransportation motor 303 is fixedly installed on thetransportation motor base 301, thecoupler 304 is fixedly installed at the output end of thetransportation motor 303, thepulley base 305 is fixedly installed on thetransportation base plate 105, thepulley base 306 is fixedly installed on thepulley base 305, thepulley shaft 307 is fixedly installed on thecoupler 304, thepulley 308 is fixedly installed on thepulley shaft 307, theclamping plate 309 is fixedly installed on theclamping plate base 310, theclamping plate base 310 is fixedly installed on theupright plate 314, theclamping tube 311 is fixedly installed on theclamping plate base 310, thetransportation belt 312 is rotatably installed on thepulley 308, theupright plate base 313 is fixedly installed on thetransportation base plate 105, theupright plate 314 is fixedly installed on theupright plate base 313, wherein the alcohol bottle is placed on theconveyer belt 312, and theclamping pipe 311 prevents the falling of the alcohol bottle, thereby ensuring the safety of the alcohol bottle.
The concrete structure of thebottle filling device 4 is shown in fig. 5, wherein therod pushing motor 401 is fixedly installed on therod pushing base 402, therod pushing base 402 is fixedly installed on thetransportation base 105, theelectric cylinder 403 is fixedly installed on therod pushing base 402, theguide rail 404 is fixedly installed on thetransportation base 105, theslide block 405 is slidably installed on theguide rail 404, theguide rod 406 is fixedly installed on theslide block 405, thepiston base 407 is fixedly installed on thetransportation base 105, thecross rod 408 is fixedly installed on thepiston base 407, thepiston 409 is rotatably installed on thepiston base 407, thesupport plate 410 is fixedly installed on thecross rod 408, the upper connectingplate 411 is fixedly installed on thesupport plate 410, thelower connecting plate 412 is fixedly installed on thesupport plate 410, themotor 413 is fixedly installed on theupper connecting plate 411, thepressure increasing pipe 414 is fixedly installed on the upper connectingplate 411, theelbow 415 is fixedly installed on thetee 417, thespray head 416, quantitative bottling of alcohol is performed by thebottling device 4, and quantitative bottling is performed by theelectric cylinder 403 driving thepiston 409.
When the device is used, the device for bottling the sterilized alcohol in batches is arranged on an alcohol packaging production line, the support frame 1 is used as a main bearing structure, and the device is compact in structure, good in stability and convenient to maintain. Thetransmission device 2, thetransportation device 3 and thebottling device 4 are fixedly arranged on the support frame 1. Thetransmission device 2 mainly uses gear transmission as a main structure, and performs direction change of the force through straight gear transmission,large bevel gear 211 andsmall bevel gear 212, and finally converts the rotating torque into linear motion force to be transmitted to thegear shaft 221, thereby performing reciprocating linear motion to control the alcohol supply amount. The bottled alcohol is transported by thetransporting device 3, wherein the alcohol bottle is placed on thetransporting belt 312, and theclamping pipe 311 prevents the falling of the alcohol bottle, thereby ensuring the safety of the alcohol bottle. Quantitative bottling of alcohol is performed by thebottling device 4, and quantitative bottling is performed by theelectric cylinder 403 driving thepiston 409.