Disclosure of Invention
In view of the shortcomings in the prior art, the present invention provides an anti-corrosion processing device for electronic components based on intelligent sensor control, so as to solve the problems in the background art.
The purpose of the invention can be realized by the following technical scheme: an anti-corrosion treatment device for electronic parts based on intelligent sensor control comprises a base, wherein two groups of material distribution mechanisms are symmetrically arranged at two ends of the base, a first conveyor belt is arranged at the bottom end of each material distribution mechanism, two groups of second conveyor belts with opposite transmission directions are arranged in the middle of each material distribution mechanism, a spraying machine and a dip-coating machine are respectively arranged at two ends of each second conveyor belt, the electronic parts are identified and distributed by the material distribution mechanisms, then are transmitted to the second conveyor belts, and are transmitted to the spraying machine or the dip-coating machine through the second conveyor belts;
feed mechanism is including detecting splint, locating plate and stock guide, and is two sets of detect the vertical symmetry setting of splint on the locating plate, detect splint and locating plate sliding connection, the locating plate can vertically reciprocate, it is adjustable to detect the distance between the splint, be equipped with the visual sensor who is used for detecting the electron spare part outward appearance on the detection splint, whether visual sensor passes through visual analysis electron spare part and has negative angle structure, the stock guide is located the one side that the feeding was kept away from to the locating plate, the stock guide is located first conveyer belt centre, but the stock guide uses one end as the fulcrum horizontal reciprocating swing under the drive assembly drive.
As a further scheme of the invention, first rectangular holes are symmetrically formed in the positioning plate, a lug on the detection clamping plate is received in the first rectangular hole and slides along the first rectangular hole, a turntable support and a connecting rod are arranged on one side of the positioning plate, which is far away from the detection clamping plate, an arc-shaped hole is formed in the turntable support, one end of the connecting rod is hinged to the lug on the detection clamping plate, and the other end of the connecting rod is received in the arc-shaped hole and slides along the arc-shaped hole;
the locating plate both sides are equipped with the pivoted third gear in the middle of the carousel support is positive, the tooth's socket has been seted up to the outer peripheral side of carousel support, be equipped with the gear train between carousel support and the third gear, the gear train is connected with carousel support and third gear engagement respectively.
As a further scheme of the invention, a round rod and a second spring are arranged in the arc-shaped hole, the second spring is connected with the arc-shaped hole in a sliding mode, and the round rod is arranged between one side, far away from the connecting rod, of the second spring and the arc-shaped hole.
As a further scheme of the present invention, a second gear is fixedly connected to an end surface of the third gear on a side away from the positioning plate, the second gear and the third gear are coaxially arranged, a first crown gear and a second crown gear which can be connected in a meshing manner are arranged on a side of the second gear away from the positioning plate, tooth grooves of the first crown gear and the second crown gear are oppositely arranged, the second gear is arranged between the first crown gear and the second crown gear, both the first crown gear and the second crown gear are fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the positioning plate, and the rotating shaft can move along an axial direction of the rotating shaft.
As a further scheme of the invention, a first gear is arranged on the rotating shaft, the first gear is connected with the rotating shaft through a key slot, the first gear is connected with the rotating shaft in a sliding manner, the first gear is rotationally connected with a top plate arranged on the base, an arc-shaped gear is arranged on one side of the first gear, and the first gear is in meshed connection with the arc-shaped gear.
As a further scheme of the invention, a fixed rotating shaft and a connecting rod are arranged on the material guide plate, the fixed rotating shaft is fixedly connected with an output shaft of a driving motor, and the connecting rod is fixedly connected with the center position of the bottom end of the arc gear.
As a further scheme of the invention, an adjusting assembly is arranged at the top end of the rotating shaft, the adjusting assembly comprises a sliding claw, a third spring, a guide sleeve and a push rod, the sliding claw is positioned above the push rod, the sliding claw and the push rod are both connected with the guide sleeve in a sliding manner, the third spring is sleeved on the sliding claw, the third spring is arranged between the guide sleeve and the sliding claw, the top end of the sliding claw is fixedly connected with a connecting plate arranged at the top end of the rotating shaft, and the guide sleeve is fixedly connected with the positioning plate.
As a further scheme of the invention, an arc-shaped block is arranged at the bottom end of the push rod, a roller is arranged below the arc-shaped block, the roller is tangent to the arc surface at the bottom end of the arc-shaped block, the roller is rotatably connected with a fixed seat arranged at the top end of the arc-shaped gear, and the arc-shaped block is jacked upwards when the roller penetrates through the bottom end of the arc-shaped block.
As a further scheme of the invention, racks are arranged on two sides of the positioning plate, a fourth gear is arranged on one side of each rack, the distance between each rack and the corresponding fourth gear is adjustable, the racks and the fourth gears can be meshed and connected, the fourth gears are rotatably connected with the base, and any one of the fourth gears is connected with a driving mechanism.
As a further scheme of the invention, second rectangular holes are formed in two sides of the positioning plate in the vertical direction, two groups of round holes are formed in the side surface of the positioning plate close to one side of the rack, the round holes are respectively penetrated through the first rectangular holes and the round holes, a guide slide rod is arranged on one side of the rack close to the positioning plate, the guide slide rod is accommodated in the second rectangular hole, the guide slide rod is connected with the second rectangular hole in a sliding manner, a first spring is sleeved on the second rectangular hole, and the rack is separated from the fourth gear under the non-stressed state of the first spring.
The invention has the beneficial effects that: through carrying out the image analysis to electron spare part and realizing intelligent recognition screening, whether have the processing method that negative angle structure selected the spare part according to the spare part, compare artifical judgement, more accurate high efficiency has guaranteed anticorrosive treatment's quality and effect, has greatly improved anticorrosive treatment's work efficiency simultaneously.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a schematic view of the positioning plate of the present invention;
FIG. 4 is a schematic view of the internal structure of the present invention;
FIG. 5 is an enlarged schematic view of the structure at A in FIG. 4;
FIG. 6 is a schematic view of the internal transmission portion of the present invention;
FIG. 7 is a schematic view of the positioning plate of the present invention;
FIG. 8 is a schematic structural view of the adjustment assembly of the present invention;
FIG. 9 is a schematic view of the structure of the guide sleeve of the present invention;
fig. 10 is a schematic view showing the structure of a material guide plate according to the present invention;
in the figure: a base-1, a detection splint-2, a positioning plate-3, an arc gear-4, a material guide plate-5, a turntable support-6, a connecting rod-7, a rotating shaft-8, an adjusting component-9, a first gear-10, a roller-11, a first crown gear-12, a second crown gear-13, a second gear-14, a third gear-15, a gear set-16, a first spring-17, a round rod-18, a second spring-19, a visual sensor-21, a fan-22, a rack-31, a fourth gear-32, a fixed seat-42, a connecting rod-53, a fixed rotating shaft-52, a ball-54, an arc hole-61, a sliding claw-91, a third spring-92, a guide sleeve-93, a push rod-94, a guide rod-6, a rotary table-6, a connecting rod-7, a, The device comprises a first conveyor belt-101, a stop lever-102, a spray coater-103, a dip coater-104, a second conveyor belt-105, a first rectangular hole-301, a second rectangular hole-302, a round hole-303, a fixed block-304, a slide guide rod-311, a guide block-931 and an arc block-941.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 10, in an embodiment of the present invention, an electronic component anticorrosion processing apparatus based on intelligent sensor control includes abase 1, two sets of material distribution mechanisms are symmetrically disposed at two ends of thebase 1, afirst conveyor belt 101 is disposed at a bottom end of each material distribution mechanism, two sets ofsecond conveyor belts 105 with opposite transmission directions are disposed in the middle of each material distribution mechanism, aspraying machine 103 and a dip-coating machine 104 are respectively disposed at two ends of eachsecond conveyor belt 105, and an electronic component is identified and distributed by the material distribution mechanisms, then is transmitted to thesecond conveyor belts 105, and is transmitted to thespraying machine 103 or the dip-coating machine 104 through thesecond conveyor belts 105 for spraying or dip-coating;
feed mechanism is including detectingsplint 2, locatingplate 3 andstock guide 5, and is two sets of detect the vertical symmetry setting ofsplint 2 on locatingplate 3, state and detectsplint 2 and 3 sliding connection of locating plate, locatingplate 3 can vertically reciprocate, it is adjustable to detect the distance between thesplint 2, it is equipped with thevision sensor 21 that is used for detecting the electron spare part outward appearance on thesplint 2 to detect, whethervision sensor 21 has the negative angle structure through vision analysis electron spare part,stock guide 5 is located the one side of the feeding of locatingplate 3 distancing,stock guide 5 is locatedfirst conveyer belt 101 positive centre, butstock guide 5 uses one end to be the pivot reciprocating swing of level under the drive assembly drive.
Specifically, when the electronic parts are subjected to anticorrosion processing, the parts are placed on afirst conveyor belt 101 through a mechanical arm or manually and conveyed to a material distribution mechanism through thefirst conveyor belt 101, as shown in fig. 1,stop rods 102 are symmetrically arranged on two sides of a feed inlet of thefirst conveyor belt 101, thestop rods 102 on two sides incline near the middle to guide the parts, so that the parts are positioned in the middle of thefirst conveyor belt 101 when entering the material distribution mechanism, apositioning plate 3 is lowered in advance to stop the parts, a driving mechanism drives adetection clamping plate 2 to move towards the middle, so that thedetection clamping plate 2 is kept attached to the parts, avisual sensor 21 arranged on thedetection clamping plate 2 analyzes the structure of the parts through light sensation and imaging, whether a negative angle structure exists is determined, and thus whether the parts enter adip coater 104 for processing or aspray coater 103 is determined, when the parts have negative angles, the situation that the spraying is not in place can exist through the processing of thespraying machine 103, namely, the coating shadow appears, and the integral corrosion resistance is influenced, so that for the parts, the parts are separated by controlling the angle adjustment of theguide plate 5 and then put on thesecond conveying belt 105 on the right side, are conveyed into the dip-coating machine 104 to be processed through a dip-coating mode, and theguide plate 5 is driven by the driving mechanism to swing around one end of theguide plate 5 as an axis, so that the transmission direction of the parts is adjusted.
Preferably, as shown in fig. 4 and 6, firstrectangular holes 301 are symmetrically formed in thepositioning plate 3, a protruding block is arranged on thedetection clamp plate 2 and is received in the firstrectangular hole 301 to slide along the firstrectangular hole 301, aturntable support 6 and a connectingrod 7 are arranged on one side of thepositioning plate 3 away from thedetection clamp plate 2, an arc-shaped hole 61 is formed in theturntable support 6, one end of the connectingrod 7 is hinged to the protruding block on thedetection clamp plate 2, and the other end of the connectingrod 7 is received in the arc-shaped hole 61 and slides along the arc-shaped hole 61; by driving theturntable support 6 to rotate, when the turntable support 6 rotates clockwise, the connectingrod 7 drives thedetection clamping plate 2 to move towards the middle so as to be attached to a part to be detected, after the part is detected, the turntable support 6 rotates anticlockwise, the connectingrod 7 drives thedetection clamping plate 2 to move towards two sides so as to loosen the part;
the positive centre of carousel support 6 of 3 both sides of locating plate is equipped with pivotedthird gear 15, the tooth's socket has been seted up to the outer peripheral side face ofcarousel support 6, be equipped withgear train 16 betweencarousel support 6 and thethird gear 15,gear train 16 is connected withcarousel support 6 and the meshing ofthird gear 15 respectively, and thecarousel support 6 that can drive both sides simultaneously rotates through drivingthird gear 15.
In some embodiments, as shown in fig. 6, around rod 18 and asecond spring 19 are arranged in the arc-shaped hole 61, thesecond spring 19 is slidably connected with the arc-shaped hole 61, theround rod 18 is interposed between one side of thesecond spring 19, which is far away from the connectingrod 7, and the arc-shaped hole 61, that is, the turntable support 6 rotates to drive thepositioning plate 3 to move for a flexible distance, so that the distance between thedetection clamping plates 2 is adjusted for flexibility, the applicability is wide, the device is suitable for clamping and detecting parts of different sizes, and meanwhile, part deformation caused by too large clamping force is reduced.
Preferably, as shown in fig. 6, asecond gear 14 is fixedly connected to an end surface of thethird gear 15 on a side away from thepositioning plate 3, thesecond gear 14 is coaxially arranged with thethird gear 15, afirst crown gear 12 and asecond crown gear 13 which can be connected in a meshing manner are arranged on a side of thesecond gear 14 away from thepositioning plate 3, thefirst crown gear 12 and thesecond crown gear 13 are arranged in a tooth space opposite to each other, thesecond gear 14 is interposed between thefirst crown gear 12 and thesecond crown gear 13, both thefirst crown gear 12 and thesecond crown gear 13 are fixedly connected with arotating shaft 8, the rotatingshaft 8 is rotatably connected with thepositioning plate 3, the rotatingshaft 8 can move along an axial direction thereof, the rotatingshaft 8 rotates to drive thefirst crown gear 12 or thesecond crown gear 13 to rotate, thefirst crown gear 12 or thesecond crown gear 13 drives thesecond gear 14 to rotate, so as to drive thethird gear 15 to rotate, through adjusting the rotatingshaft 8 from top to bottom, thefirst crown gear 12 or thesecond crown gear 13 is controlled to be meshed with thethird gear 15, so that the phase change effect is achieved, the rotatingshaft 8 can be adjusted in a vertical moving mode through the conventional structure of the existing linear motor and the conventional structure of the air cylinder, the trouble of reversing by controlling the driving motor is reduced, and the use convenience is improved.
Specifically, be equipped withfirst gear 10 on thepivot 8,first gear 10 passes through the keyway withpivot 8 and is connected,first gear 10 and 8 sliding connection in pivot promptly,first gear 10 rotates with the roof ofbase 1 and is connected,first gear 10 passes through the support restriction promptly onbase 1, keep highly unchangeable, be equipped withcurved gear 4 infirst gear 10 one side,first gear 10 is connected withcurved gear 4 meshing, through the swing of drivecurved gear 4, it is high to drivefirst gear 10 and rotate, thereby drivepivot 8 and rotate, can not influence driven stability when reciprocatingpivot 8 simultaneously.
Preferably, as shown in fig. 10, a fixedrotating shaft 52 and a connectingrod 53 are arranged on theguide 5, the fixed rotatingshaft 52 is fixedly connected with an output shaft of a driving motor, theconnecting rod 53 is fixedly connected with a central position of a bottom end of thearc gear 4, after the detection of the components is completed, thepositioning plate 3 needs to be lifted, and simultaneously, according to the effect of detection and analysis, the motor is controlled to drive theguide 5 to swing towards one side, so as to play a role in guiding and distributing the materials, when theguide 5 swings from one side towards the middle, thearc gear 4 drives thefirst gear 10 to rotate, so as to drive thedetection splint 2 to clamp and attach the components, when theguide 5 swings towards one side, thearc gear 4 drives thefirst gear 10 to rotate, so as to drive thedetection splint 2 to move towards two sides and release the components, and when theguide 5 moves to the middle side and continues to move towards the other side, the reversing is carried out once, so that the smoothness of transmission is ensured, and meanwhile, the whole device is compact in structure.
In some embodiments, as shown in fig. 5, 8 and 9, anadjusting assembly 9 is disposed at the top end of the rotatingshaft 8, theadjusting assembly 9 includes asliding claw 91, athird spring 92, aguide sleeve 93 and apush rod 94, thesliding claw 91 is located above thepush rod 94, thesliding claw 91 and thepush rod 94 are both slidably connected with theguide sleeve 93, thethird spring 92 is sleeved on thesliding claw 91, thethird spring 92 is interposed between theguide sleeve 93 and thesliding claw 91, the top end of thesliding claw 91 is fixedly connected with a connecting plate disposed at the top end of the rotatingshaft 8, theguide sleeve 93 is fixedly connected with thepositioning plate 3, aguide block 931 for guiding and locking is disposed on the inner wall of theguide sleeve 93, the bottom end of theguide block 931 is an inclined surface, the structure is similar to the principle of a push pen, and belongs to the prior art, the specific principle of the structure is not specifically described, that when thepush rod 94 is driven to move up, and has self-locking property, when the direction needs to be changed, only thepush rod 94 needs to be pressed upwards once again, the operation is convenient and fast,
preferably, as shown in fig. 5 and 8, the bottom end of thepush rod 94 is provided with an arc-shaped block 941, aroller 11 is arranged below the arc-shaped block 941, theroller 11 is tangent to the arc surface at the bottom end of the arc-shaped block 941, theroller 11 is rotationally connected with thefixed base 42 arranged at the top end of the arc-shaped gear 4, when theroller 11 passes through the bottom end of the arc-shaped block 941, the arc-shaped block 941 is jacked upwards, that is, when the arc-shaped gear 4 moves from one side to an intermediate position and needs to continue to rotate towards the other side, theroller 11 can exert an upward thrust on the arc-shaped block 941 when passing through the bottom end of thepush rod 94, so as to perform a pressing action, so as to realize a reversing function, and improve the stability of transmission through an automatic trigger type movement, and meanwhile, the structure is compact.
In some embodiments, as shown in fig. 6,racks 31 are disposed on two sides of thepositioning plate 3, afourth gear 32 is disposed on one side of therack 31, a distance between theracks 31 and thefourth gear 32 is adjustable, theracks 31 are connected with thefourth gear 32 in a meshing manner, thefourth gear 32 is rotatably connected with thebase 1, and one of thefourth gears 32 on two sides is connected with a driving motor, so as to control thefourth gear 32 to rotate, and drive thepositioning plate 3 to move up and down.
Preferably, as shown in fig. 6 and 7, the two sides of thepositioning plate 3 are vertically provided with secondrectangular holes 302, the side surface of thepositioning plate 3 close to one side of therack 31 is provided with two sets ofcircular holes 303, thecircular holes 303 respectively penetrate through the firstrectangular holes 301 and thecircular holes 303, one side of therack 31 close to thepositioning plate 3 is provided with aguide slide bar 311, theguide slide bar 311 is accommodated in the secondrectangular hole 302, theguide slide bar 311 is slidably connected with the secondrectangular holes 302, the secondrectangular hole 302 is sleeved with afirst spring 17, therack 31 is separated from thefourth gear 32 in an unstressed state by thefirst spring 17, that is, after the parts are detected, theguide plate 5 is driven by a motor to rotate to perform material distribution and guiding, that is, theguide plate 5 swings to one side of the two sides, at this time, thedetection clamp plate 2 loosens the parts, moves towards the two sides and presses theguide slide bar 311 to push therack 31 towards, further, therack 31 is engaged with thefourth gear 32, the motor drives thefourth gear 32 to rotate, thepositioning plate 3 is lifted, thefirst conveyor belt 101 is started to continue to convey the parts, the parts are conveyed to thesecond conveyor belt 105 on one side under the guiding action of thematerial guide plate 5 and conveyed to the next station, namely, only when thematerial guide plate 5 is positioned on one side of two sides, thepositioning plate 3 can be controlled to move up and down to play a certain role in preventing errors, the problem that the parts cannot be conveyed or are mistakenly thrown due to the fact that thematerial guide plate 5 is in place is avoided, and the quality and the effect of the anti-corrosion treatment of the parts are improved,
in some embodiments, thefan 22 is disposed on the detectingclamping plate 2, and thefan 22 performs a certain dust removing and cleaning function, a drying function, and the like while detecting the components.
Preferably, a plurality ofballs 54 are provided at the bottom of theguide plate 5, and theballs 54 are in rolling contact with theguide plate 5, thereby reducing wear between theguide plate 5 and thefirst conveyor belt 101.
The working principle of the invention is as follows: the parts are conveyed by afirst conveyor belt 101 and meet the blocking stop of apositioning plate 3, theguide plate 5 is driven by a motor to move to the middle position, at the moment, thedetection clamping plates 2 on the two sides move towards the middle to be fixed and enable avision sensor 21 to be close to the parts, a vision imaging detection analysis negative angle structure is carried out, after the detection is finished, theguide plate 5 is controlled by a control program to select the transmission direction according to the analysis result, theguide plate 5 is further driven to move towards one side, at the moment, thedetection clamping plates 2 loosen the parts, meanwhile, arack 31 is meshed with afourth gear 32 under the extrusion of thedetection clamping plates 2, thefourth gear 32 is driven to move to lift up thepositioning plate 3, the parts are conveyed downwards along theguide plate 5 under the action of thefirst conveyor belt 101, the imaging analysis is carried out on the electronic parts through intelligent identification, the processing mode of the parts is selected according to whether the negative, compared with manual judgment, the method is more accurate and efficient, the quality and the effect of the anti-corrosion treatment are ensured, and the working efficiency of the anti-corrosion treatment is greatly improved.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", etc., indicating an orientation or positional relationship are based on the orientation or positional relationship shown in the drawings and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, or be operated, and thus, should not be construed as limiting the present invention.
Furthermore, the method is simple. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
It will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the spirit and scope of the invention, and any equivalents thereto, such as those skilled in the art, are intended to be embraced therein.