Variable multifunctional grouting and foundation reinforcing experimental equipment and methodTechnical Field
The invention belongs to the technical field of foundation reinforcement, and particularly discloses variable multifunctional grouting experimental equipment and method for grouting reinforcement of a foundation.
Background
With the rapid growth of the world population and the continuous advance of urbanization, the construction of infrastructure projects still faces huge demands. Before building construction, soft soil foundations need to be reinforced to meet the requirements of buildings for bearing capacity. The grouting method is an effective foundation reinforcing method, and by grouting slurry into the soil body, cementation is generated among soil particles, so that the soil body strength is effectively improved. Traditional cementing materials are based on cement slurries or chemical slurries. Cement slurries are often used for grouting reinforcement of coarse sand or gravel due to their high viscosity. For soil bodies with smaller particle sizes, the grouting of cement paste is difficult, higher grouting pressure is needed, and even the soil bodies can be cracked and damaged. Although the chemical slurry has better groutability, the chemical slurry often has certain toxicity, and can pollute surrounding soil and underground water after grouting, thereby seriously threatening the life health of people.
Microbial induced calcium carbonate precipitation (MICP) has been successfully applied in ground consolidation as a green, highly efficient biomineralization technique. It decomposes urea by the activity of microorganisms to produce carbonate and raise the pH of the solution, rendering it alkaline. In the presence of calcium ions, carbonate generated by decomposition of urea reacts with calcium ions to generate calcium carbonate. Calcium carbonate generated in the soil body is filled in the pores of the soil body or generates cementation among soil particles, so that the bearing capacity of the soil body is improved. Wherein, the grouting method has great influence on the effect of reinforcing the soil body by the MICP. Secondly, exploring the MICP reaction process is important for revealing the action mechanism of the MICP for reinforcing the soil body and optimizing the MICP grouting reinforcement technology.
However, most of the existing experimental facilities related to the MICP reinforced foundation have a single structure, and the simultaneous consideration of the grouting procedures, such as the coupling influence of multiple grouting parameters, such as the grouting direction and the grouting speed of microorganisms and cementing liquid, on the MICP reinforced soil body is difficult. In addition, in the model test, the size effect is also one of the factors that influence the experimental results. But existing experimental facilities rarely take into account their own dimensional variability. In addition, most grouting experimental equipment cannot monitor the MICP reaction process in the soil body in real time. The shortage of experimental equipment seriously restricts the research of MICP reinforcing soil foundation.
Aiming at the problems, the invention provides a set of variable multifunctional grouting reinforcement soil body experimental equipment, in particular to MICP grouting reinforcement. The experimental equipment can simultaneously control a plurality of grouting parameters and soil parameters, change grouting programs at any time and carry out MICP (micro integrated piping) reinforced soil mechanism research under the multivariable coupling effect. The equipment can also monitor the MICP process at any time, determine the spatial distribution of calcium carbonate in the soil body, and also consider the influence of different saturation degrees on the soil body reinforcing effect of MICP. The whole experimental equipment is simple to manufacture, complete in function, comprehensive in consideration and convenient to operate, and has important significance for developing relevant research and engineering application of MICP reinforced soil.
Disclosure of Invention
The invention provides variable multifunctional grouting and foundation reinforcement experimental equipment and method. Through setting up the ring flange that has the seal ring groove, controllable switching equipment, tee bend to and nimble adjustable play thick liquid position, realized in an experimental facilities that soil body sample height is variable, timesharing divides the passageway and pours reaction liquid and microorganism liquid, controllable soil body saturation layering and change multiple functions such as slip casting direction at any time under the condition of not disturbing the sample. The experimental equipment is not limited to a single grouting program, grouting liquid or a soil body, and can meet the MICP reinforced soil body experimental research of various grouting programs, grouting liquid parameters and soil body parameters.
The technical scheme of the invention is as follows:
a variable multifunctional grouting reinforcement foundation experimental device comprises a sample device 1, aflange plate 2, anend part disc 5, a PVC hard plate, a rubber hose 9, awater stop valve 23, a tee joint, apagoda joint 21, an effluent liquid collector, a microorganismliquid reservoir 17, a cementingliquid reservoir 18, aperistaltic pump 19 and adirection controller 20;
a PVC hard plate tightly attached to the inner wall of the sample device 1 is arranged in the sample device, so that sampling after the test is finished is facilitated; the upper end and the lower end of the sample device 1 are fixedly connected with theflange plate 2, so as to ensure that the inner diameter of theflange plate 2 is consistent with that of the sample device 1; 4 threaded holes are uniformly formed in the outer edge of theflange plate 2 at a certain distance and are used for connecting theflange plate 2 with anend disc 5 or other sample devices 1; a sealing ring groove is arranged on theflange plate 2 and used for placing a sealing ring; a plurality of sample devices 1 are connected through bolts, so that MICP reinforced soil body research of different sample sizes is realized; the outer diameter of theend disc 5 is the same as that of theflange plate 2, and a through hole is formed in the middle; the through hole is provided with a tee joint which is used as a grouting port or a grout outlet; the single port end of the tee joint is screwed into theend disc 5, and the double port end is exposed out of theend disc 5;
arranging a height-variable bracket to realize variable layering saturation of the soil mass sample; the variable support consists of asupport base 10, asupport rod 11, alifting platform 12 and afixed cross rod 13; thebracket rod 11 is fixedly connected with thebracket base 10; thelifting platform 12 and thefixed cross bar 13 are respectively connected with thesupport rods 11 through theturnbuckle bolts 14; thelifting platform 12 and thefixed cross bar 13 are fixed or adjusted by rotating the tighteningbolts 14; an effluent collector is arranged on thelifting platform 12 and is used for collecting pore liquid discharged from the sample device 1; one end of a rubber hose 9 with the inner diameter of 3mm is fixed on thefixed cross rod 13; the other end of the rubber hose 9 is connected with a tee joint of a slurry outlet of the sample device 1 and is used as a conveying channel for slurry outlet; the height of the port of the rubber hose 9 is lifted along with the height of thefixed cross rod 13 by adjusting, when the height of the port is higher than the upper surface of the sample, the soil body is always in a saturated state, and when the height of the port is lower than the upper surface of the sample, the soil body is in an unsaturated state; the variable layered control of the soil saturation can be realized through simple operation.
The microbialliquid reservoir 17 and the cementingliquid reservoir 18 are used for storing microbial liquid and cementing liquid respectively; one end of a rubber hose 9 with the inner diameter of 3mm is placed in the grouting liquid, and the other end of the rubber hose passes through a pump head of aperistaltic pump 19 and is connected with a tee joint on theend disc 5 of the main part; theperistaltic pump 19 is used for conveying grouting liquid, is used for controlling the flow rate and the flow rate of the conveying liquid, has a timing grouting function, and can control the grouting rate, the grouting time and the like.Peristaltic pump 19 employs a multi-channel pump head. The rubber hose 9 with the inner diameter of 3mm for conveying the microbial liquid and the cementing liquid is respectively arranged in different channels of the pump head of theperistaltic pump 19, so that time-sharing channel-divided grouting of the microbial liquid and the cementing liquid is realized, calcium carbonate is prevented from being generated in a pipeline, and the problem of conveying channel blockage caused by a single grouting pipe is solved.
In order to change the grouting direction at any time, adirection controller 20 is arranged on the rubber hose 9 with the inner diameter of 3mm between theperistaltic pump 19 and the grouting opening. Thedirection controller 20 is composed of twopagoda joints 21 and a rubber hose 9 with an inner diameter of 5mm, the large-diameter ends of the two pagoda joints are respectively arranged at two ends of the rubber hose, and the other end of the two pagoda joints is exposed. One end of thedirection controller 20 is connected with theperistaltic pump 19, and the other end is connected with the rubber hose 9 with the inner diameter of 3mm of the grouting opening, so that the communication of the whole conveying channel is realized. Awater stop valve 23 is respectively arranged on the rubber hose 9 between thedirection controller 20 and theperistaltic pump 19, the middle of the rubber hose 9 between thedirection controller 20 and the grouting opening, and the rubber hose 9 at the grout outlet. When the grouting direction is switched, the outflow of soil body pore liquid in the sample device 1 can be prevented by opening eachwater stop valve 23, and the problem that the sample is easily disturbed when the grouting direction is switched is solved. The opening and closing time of the stop water valve on each grouting channel is controlled, the communication sequence of each grouting channel is adjusted at the direction controller, and the combined grouting process of simultaneous, time-sharing and real-time flow direction change of the microbial liquid and the cementing liquid is realized.
And a sampling system is arranged on the side wall of the sample device and is used for regularly extracting pore liquid in the sample in the test process and monitoring the MICP process in the soil body. Two rows of through holes are symmetrically arranged on the side wall of the sample device 1. The through-holes are uniformly arranged along the length direction, and each row is 4. Apagoda joint 21 is screwed into the through hole. The other side of thepagoda joint 21 is connected with a rubber hose 9. Awater stop valve 23 is arranged on the rubber hose 9. During the sample, closestagnant water valve 23, pore liquid flows out, opensstagnant water valve 23 after the sample, and the sampling system closes.
An experimental method for reinforcing a foundation by variable multifunctional grouting comprises the following steps:
the bottom of the sample device 1 is provided with a filter layer, which comprises the following specific components: a round stainless steel mesh sheet with the diameter the same as the inner diameter of the sample device 1 and the aperture of 1mm is placed firstly, and then gravel with the particle size of 1cm is filled, wherein the thickness of the gravel layer is 2cm, and the gravel layer is used for buffering grouting liquid. A stainless steel net piece is also placed at the top of the gravel layer to prevent gravel from entering a grouting port and soil from losing. The soil body to be reinforced is loaded into the sample device 1 in three layers by a wet loading method. The upper part of the soil body is provided with a filter layer which is the same as the bottom of the sample device 1. Theflange 2 and theend disc 5 on the upper part of the sample device 1 are fixed by bolts. And (3) connecting a grouting system, connecting the rubber hose 9 on theperistaltic pump 19 to the bottom of the sample device 1, closing eachwater stop valve 23, and injecting excessive distilled water into the sample device 1 from bottom to top to saturate the soil body. And connecting the microorganism liquid grouting channel with the cementing liquid grouting channel. The grouting parameters of theperistaltic pump 19 were set according to the experimental protocol. Theperistaltic pump 19 is turned on and the microbial fluid is injected first. In order to fully utilize the activity of the microorganisms and improve the utilization rate of chemical ions, the microorganism liquid is injected and the interval is 4 hours, so that the microorganisms are fully adsorbed into the gravel. Then according to the setting of the experimental scheme, reaction liquid is injected, and the reaction liquid consists of 0.5M calcium chloride and urea. And (4) after the reaction liquid grouting is finished, the reaction liquid is intermittently injected for 4 hours to serve as a grouting cycle. And (3) carrying out multiple grouting cycles, or adjusting the grouting direction, grouting parameters and the like of the microorganism liquid or the cementing liquid in the grouting cycles or between the grouting cycles according to an experimental scheme. During or at intervals of the grouting process, a small amount of interstitial fluid is extracted by a sampling system on the sidewall of the sample holder 1. The chemical reaction efficiency or the microbial activity in the pore solution is measured by using an ion chromatograph, a urease activity test and the like. After a plurality of grouting cycles, calcium carbonate generated in the soil body precipitates among soil particles to generate effective cementation, and loose soil particles are cemented into an integral sand column. And taking out the sand column, measuring the unconfined compressive strength and stress-strain curve of the soil body by using a universal testing machine, and evaluating the engineering mechanical property of the MICP reinforced soil. And (3) taking a certain amount of MICP reinforced sand, drying in a 60-degree oven, and measuring the content of calcium carbonate in the sample by using an acid pickling method.
The calculation formula of the calcium carbonate content is as follows:
wherein C iscIs the calcium carbonate content, and the unit is: g/g soil sample (i.e., the weight of calcium carbonate contained per unit weight of soil sample); m is1The weight of the soil body of the dried sample is the total weight of the soil body; m is2Is the weight after pickling and drying.
Another sample is taken, dried and then the microstructure of the MICP reinforced sand is observed by using a Scanning Electron Microscope (SEM).
Another sample is taken, dried and then the composition of the MICP reinforced soil is analyzed by XRD.
The invention has the beneficial effects that: the invention develops a set of variable multifunctional MICP reinforced soil body test equipment and a method. The experimental equipment can simultaneously control a plurality of grouting parameters and soil parameters, can change grouting programs at any time, and lays a foundation for MICP reinforcement soil correlation research under the multivariable coupling effect. The device can also monitor the MICP process in the soil body at any time, determine the distribution of calcium carbonate in the soil body, and also consider the influence of different saturation degrees on the MICP. The whole experimental equipment is simple to manufacture, complete in function, comprehensive in consideration and convenient to operate, and has important significance for developing relevant research and engineering application of MICP reinforced soil.
Drawings
Figure 1 is a front view of a multifunctional variable MICP reinforced soil mass apparatus;
figure 2 is a front view of the MICP reinforced soil mass apparatus after the grouting direction is changed;
FIG. 3 is a front view of the combination sampler;
FIG. 4 is a top view of the flange;
FIG. 5 is a front view of the flange;
FIG. 6 is a top plan view of the end disk;
FIG. 7 is an end disk elevation view;
fig. 8 is a front view of the direction controller.
In the figure: 1, a sample device; 2, a flange plate; 3, a threaded hole of the flange plate; 4, sealing ring grooves of the flange plates; 5 an end disc; 6, end disc threaded holes; 7 end disc sealing ring groove; 8 end disc through holes; 9 rubber hose; 10 a support base; 11 a support bar; 12 lifting the platform; 13 fixing the cross bar; 14 loosening and tightening the bolt; 15 a microbial fluid outflow collector; 16 a cement outflow collector; 17 a microbial liquid reservoir; 18 a reservoir of cement liquor; 19 a peristaltic pump; 20 a direction controller; 21 a pagoda joint; 22 large-diameter rubber hose; 23, a water stop valve; 24 through holes.
Detailed Description
The following further describes a specific embodiment of the present invention with reference to the drawings and technical solutions.
According to one aspect of the invention, the variable multifunctional grouting experimental equipment for reinforcing the foundation comprises a sampler 1, aflange plate 2, anend disc 5, a PVC hard plate, a rubber hose 9, awater stop valve 23, a tee joint, a pagoda joint 21, an effluent liquid collector, amicroorganism liquid reservoir 17, acement liquid reservoir 18, aperistaltic pump 19 and adirection controller 20;
the sample holder 1 is made of a plexiglas tube having a thickness of 10mm, an inner diameter of 70mm and a length of 140 mm. Theflange 2 is made of a hollow plexiglas disc 10mm thick, 70mm in inside diameter and 150mm in outside diameter. On theflange 2, 4 threadedholes 3 suitable for M8 bolts are uniformly provided at a position 15mm from the outer edge. A circular groove with the depth of 1.5mm is arranged at a position 25mm away from the outer edge to serve as aseal ring groove 4. The sample device 1 and theflange plate 2 are fixed together by organic glass adhesive. Theend disc 5 is made of plexiglas 10mm thick and on theend disc 5 there are evenly arranged 4 threadedholes 6 suitable for M8 bolts at a position 15mm from the outer edge. An annular groove with the depth of 1.5mm is arranged at a position 25mm away from the outer edge and is used as a sealingring groove 7. The middle of theend disc 5 is provided with a throughhole 8 with the diameter of 4mm, and a tee joint made of plastic materials is screwed in to be used as a grout outlet or a grouting port. The tee joint is arranged for injecting microorganism liquid and cementing liquid into the sand column in a channel-dividing mode. Theend disc 5 is used for sealing the sample holder 1 and is bolted to the sample by means of M8 bolts. And a sealing ring with the diameter of 3mm is arranged at the corresponding position of the circular groove on the two. If MICP reinforced soil body research under different scales is carried out, a plurality of sample devices 1 can be connected through theflange 2 and fixed by M8 bolts to form a combined sample device, as shown in figure 3. Sealing rings with the diameter of 3mm are arranged between theflange plates 2 to prevent leakage at the connecting parts. The top and bottom ends of the combination sampler are connected to theend disk 5 by M8. The sample holder 1 is placed on asupport platform 25. A round hole is arranged in the middle of the supportingplatform 25, so that a slurry outlet/grouting port at the lower end of the sample device 1 can conveniently pass through the supporting platform.
A section of rubber hose 9 (small diameter rubber hose) with the inner diameter of 3mm is respectively connected to the tee joint of the grout outlet of the sample device 1, and the other end of the rubber hose 9 is respectively fixed on the fixedcross rod 13 by a pipeline fixing clamp. The movable support is composed of asupport base 10, asupport rod 11 fixed on the support base, alifting platform 12, a fixedcross rod 13 and a tighteningbolt 14. Thebracket base 10 and thebracket rod 11 are both made of metal and are welded together. The fixedcross bar 13 is composed of a metal bar and a pipe fixing clamp. Theliftable platform 12 is made of a metal plate. A microbialfluid effluent collector 15 and a cementfluid effluent collector 16 are respectively placed on thelifting platform 12. The height of the mobile platform and the mobile cross bar can be fixed and controlled by adjusting theturnbuckle 14. The height of the rubber hose 9 is changed by adjusting the height of the movable cross rod, so that the saturation of the soil body is controlled.
Themicrobial liquid reservoir 17 is made of glass. One end of a rubber hose 9 with the inner diameter of 3mm penetrating through theperistaltic pump 19 is arranged at the bottom of the microorganism liquid reservoir 29, and the other end is connected with thedirection controller 20. Thedirection controller 20 is composed of twopagoda joints 21 and a large-diameter rubber hose 22. The outer diameter of the small-diameter end of the pagoda joint 21 is 3mm, and the outer diameter of the large-diameter end is 5 mm. The large diameter ends of the twopagoda joints 21 are screwed into a largediameter rubber hose 22 with an inner diameter of 5 mm. The small-diameter end of one of the pagoda joints 21 is connected with a 3mm inner diameter rubber hose connected with theperistaltic pump 19, and the small-diameter end of the other pagoda joint 21 is connected with a tee joint on theend disc 5 through the 3mm inner diameter rubber hose. The cementingliquid reservoir 18 is made of glass. One end of a rubber hose with the inner diameter of 3mm penetrating through theperistaltic pump 19 is placed at the bottom of the cementing liquid reservoir, and the other end is connected with adirection controller 20. The connection mode of thedirection controller 20 in the cementing liquid grouting channel, theperistaltic pump 19 and the tee joint on theend disc 5 is the same as that of the microorganism grouting channel.Peristaltic pump 19 employs a multi-channel pump head. The microorganism liquid conveying channel and the cementing liquid conveying channel respectively pass through different channels of the pump head so as to realize the sub-channel and time-sharing grouting of different grouting liquids.
And awater stop valve 23 is respectively arranged between thedirection controller 20 and theperistaltic pump 19, between thedirection controller 20 and the grouting port and on the rubber hose of the grout outlet. When the grouting direction of a certain slurry needs to be changed, all water stop valves on the grouting channel are opened, the solution reservoir and pore liquid in the sample device 1 cannot flow out, and a soil body sample is not disturbed. The connection between the grouting opening and thedirection controller 20 is disconnected, the connection between the original grouting opening and thedirection controller 20 is communicated, the grouting direction is converted, and the MICP reinforced soil body equipment after the grouting direction is converted is shown in the attached figure 2. The operation of converting the grouting direction is simple and quick, and no disturbance is caused to the sample.
Two rows of throughholes 24 with a diameter of 4mm are provided along the length of the sample holder 1. The pagoda joint 21 is screwed into the through hole. The other side of the pagoda joint 21 is connected with a rubber hose with the inner diameter of 3 mm. Awater stop valve 23 is arranged on the rubber hose. And (4) opening thewater stop valve 23, enabling pore liquid to flow out along the pagoda joint 21, and closing thewater stop valve 23 after sampling is completed. The whole sampling process is simple to operate and easy to control.
An experimental method for reinforcing a foundation by variable multifunctional grouting comprises the following steps:
the bottom of the sample device 1 is provided with a filter layer, which comprises the following specific components: a round stainless steel mesh sheet with the diameter the same as the inner diameter of the sample device 1 and the aperture of 1mm is placed firstly, and then gravel with the particle size of 1cm is filled, wherein the thickness of the gravel layer is 2cm, and the gravel layer is used for buffering grouting liquid. A stainless steel net piece is also placed at the top of the gravel layer to prevent gravel from entering the grouting port and soil from losing. The soil body to be reinforced is loaded into the sample device 1 in three layers by a wet loading method. The top of the soil body is provided with a filter layer which is the same as the bottom of the sample device 1. Theflange 2 and theend disc 5 on the upper part of the sample device 1 are fixed by bolts. And (3) connecting a grouting system, connecting the rubber hose 9 on theperistaltic pump 19 to the bottom of the sample device 1, closing eachwater stop valve 23, and injecting excessive distilled water into the sample device 1 from bottom to top to saturate the soil body. And connecting the microorganism liquid grouting channel with the cementing liquid grouting channel. The grouting parameters of theperistaltic pump 19 are set according to a set scheme. Theperistaltic pump 19 is turned on and the microbial fluid is injected first. In order to fully utilize the activity of the microorganisms and improve the utilization rate of chemical ions, the microorganism liquid is injected and the interval is 4 hours, so that the microorganisms are fully adsorbed into the gravel. Then, a reaction solution was injected, wherein the reaction solution consisted of 0.5M calcium chloride and urea. And (4) after the reaction liquid grouting is finished, the reaction liquid is intermittently injected for 4 hours to serve as a grouting cycle. And (3) carrying out multiple grouting cycles, or adjusting the grouting direction, grouting parameters and the like of the microorganism liquid or the cementing liquid in the grouting cycles or between the grouting cycles according to an experimental scheme. Meanwhile, during the grouting process or in the intermittent grouting process, a small amount of pore liquid is extracted through a sampling system on the side wall of the sample device 1. The chemical reaction efficiency or the microbial activity in the pore solution is measured by using an ion chromatograph, a urease activity test and the like. After a plurality of grouting cycles, calcium carbonate generated in the soil body precipitates among soil particles to generate effective cementation, and loose soil particles are cemented into an integral sand column. And taking out the sand column, measuring the unconfined compressive strength and stress-strain curve of the soil body by using a universal testing machine, and evaluating the engineering mechanical property of the MICP reinforced soil. And (3) taking a certain amount of MICP reinforced sand, drying in a 60-degree oven, and measuring the content of calcium carbonate in the sample by using an acid pickling method.
The calculation formula of the calcium carbonate content is as follows:
wherein C iscIs the calcium carbonate content, and the unit is: g/g soil sample (i.e., the weight of calcium carbonate contained per unit weight of soil sample); m is1The weight of the soil body of the dried sample is the total weight of the soil body; m is2Is the weight after pickling and drying.
Taking another sample, drying, and observing the microstructure of the MICP reinforced sand by using a Scanning Electron Microscope (SEM)
Another sample is taken, dried and then the composition of the MICP reinforced soil is analyzed by XRD.
The invention develops a set of variable multifunctional MICP reinforced soil body test equipment. The experimental equipment can simultaneously control a plurality of grouting parameters and soil parameters, can change grouting programs at any time, and can carry out MICP reinforced soil research under the multivariable coupling effect. The device can also monitor the MICP process in the soil body at any time, determine the distribution of calcium carbonate in the soil body, and also consider the influence of different saturation degrees on the MICP. The whole experimental equipment is simple to manufacture, complete in function, comprehensive in consideration and convenient to operate, and has important significance for research and application popularization of the MICP soft soil foundation reinforcing method.
It should be noted that the present invention is not limited to the above specific embodiments, and those skilled in the art can make appropriate modifications to the grouting parameters, grouting procedures and the like of the invented apparatus within the scope of the claims, without affecting the essence of the present invention.