Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, an object of the present invention is to provide an infrared thermopile package structure and method for solving the problem in the prior art that the package structure is difficult to shield the influence of electromagnetic wave signals on the thermopile reference unit.
To achieve the above and other related objects, the present invention provides an infrared thermopile package structure, comprising:
a tube holder;
the thermopile reference unit and the thermopile sensitive unit are arranged on the tube seat;
and the cover plate is connected with and covers the thermopile reference unit so as to shield electromagnetic wave signals.
As an alternative of the present invention, the infrared thermopile packaging structure further includes: the tube cap is arranged on the tube seat and covers the cover plate, the thermopile reference unit and the thermopile sensitive unit; the pipe cap is provided with a first opening, and the thermopile sensing unit receives an electromagnetic wave signal through the first opening.
As an alternative of the present invention, the infrared thermopile packaging structure further includes: and the optical filter is arranged at the first opening and used for filtering part of frequency bands in the electromagnetic wave signals.
As an alternative of the present invention, the cover plate includes a top plate and side walls supporting the top plate, the top plate and the side walls forming a first cavity above the thermopile reference unit.
As an alternative of the present invention, an electromagnetic wave blocking layer is provided on the top plate.
As an alternative of the present invention, the cover plate is made of at least one of a silicon material, a glass material or a ceramic material, and the first cavity is formed by dry etching or wet etching the cover plate.
As an alternative of the invention, the thermopile reference unit and the thermopile sensitive unit are integrated on the same substrate.
As an alternative of the present invention, the cover plate further covers the thermopile sensing unit, and the top plate and the side walls further form a second cavity located above the thermopile sensing unit; the second cavity and the first cavity are mutually isolated through the side wall, a second opening is formed in the top plate above the second cavity, and the thermopile sensitive unit receives electromagnetic wave signals through the second opening.
As an alternative of the present invention, the cover plate is made of an electromagnetic wave shielding material.
The invention also provides an infrared thermopile packaging method, which is characterized by comprising the following steps of:
providing a tube seat;
arranging a thermopile reference unit and a thermopile sensitive unit on the tube seat;
and a cover plate is connected to the thermopile reference unit and covers the thermopile reference unit to shield electromagnetic wave signals.
As an alternative of the invention, the method for connecting the cover plate and the thermopile reference unit comprises a chip packaging process, a metal sealing and welding process or a wafer-level bonding process.
As an alternative of the invention, after the cover plate is connected to the thermopile reference unit, the method further comprises the step of arranging a pipe cap on the pipe seat; the pipe cap covers the cover plate, the thermopile reference unit and the thermopile sensitive unit; the pipe cap is provided with a first opening, and the thermopile sensing unit receives an electromagnetic wave signal through the first opening.
As an alternative of the present invention, an optical filter is further disposed at the first opening of the cap, and is used for filtering a part of the frequency band in the electromagnetic wave signal.
As an alternative of the present invention, the cover plate includes a top plate and side walls supporting the top plate, the top plate and the side walls forming a first cavity above the thermopile reference unit.
As an alternative of the present invention, an electromagnetic wave blocking layer is provided on the top plate.
As an alternative of the present invention, the cover plate is made of at least one of a silicon material, a glass material or a ceramic material, and the first cavity is formed by dry etching or wet etching the cover plate.
As an alternative of the invention, the thermopile reference unit and the thermopile sensitive unit are integrated on the same substrate.
As an alternative of the present invention, the cover plate further covers the thermopile sensing unit, and the top plate and the side walls further form a second cavity located above the thermopile sensing unit; the second cavity and the first cavity are mutually isolated through the side wall, a second opening is formed in the top plate above the second cavity, and the thermopile sensitive unit receives electromagnetic wave signals through the second opening.
As an alternative of the present invention, the cover plate is composed of an electromagnetic wave blocking material.
As described above, the present invention provides an infrared thermopile packaging structure and method, in which a cover plate having an electromagnetic wave signal shielding function is disposed on a thermopile reference unit, so that interference of an external electromagnetic wave signal on the thermopile reference unit is eliminated, and temperature detection accuracy is improved. In addition, the cover plate is directly connected with and covers the thermopile reference unit through a packaging process, so that the electromagnetic wave shielding performance is better, and the packaging efficiency can be effectively improved.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
Please refer to fig. 1 to 5. It should be noted that the drawings provided in the present embodiment are only schematic and illustrate the basic idea of the present invention, and although the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation, the form, quantity and proportion of the components in actual implementation may be changed arbitrarily, and the layout of the components may be more complicated.
Fig. 1 is a schematic diagram of a conventional infrared thermopile package structure.
On thestem 101 there is athermopile reference unit 102 and a thermopilesensitive unit 103. Thethermopile reference unit 102 includes afirst thermopile 102a and a first substrate 102b carrying thefirst thermopile 102 a; thethermopile sensing unit 103 includes asecond thermopile 103a and asecond substrate 103b carrying thesecond thermopile 103 a.
Thetube seat 101 is further provided with atube cap 104, thetube cap 104 covers thethermopile reference unit 102 and thethermopile sensing unit 103 below, and the forming material of thetube cap 104 may be metal or electromagnetic wave shielding material such as resin containing conductive particles, so as to shield external electromagnetic wave signals such as infrared rays. Thecap 104 also serves to protect other packaging structures below. Anopening 104a is provided at a position of thecap 104 above thethermopile sensing unit 103, and electromagnetic wave signals such as infrared rays incident from the outside can be received by thethermopile sensing unit 103 through the opening 104 a. Theopening 104a is further provided with afilter 105, which is used for filtering out unwanted wave bands in the electromagnetic wave signals, so that thethermopile sensing unit 103 is ensured to receive only electromagnetic wave signals of specific wave bands, and the detection precision is improved.
The arrows in fig. 1 show the propagation of electromagnetic wave signals outside thepipe cap 104 in the vertical direction. In the above-mentioned design of the package structure, theopening 104a is disposed above thethermopile sensing unit 103 in order to allow only thethermopile sensing unit 103 to receive the vertically incident electromagnetic wave signal, and thethermopile reference unit 102 having a certain distance from the thermopile sensing unit is designed not to receive the electromagnetic wave signal. However, due to the influence of the fluctuation of the incident angle of the electromagnetic wave, or the effects of reflection, diffraction, etc., as shown in fig. 1, the electromagnetic wave signal still partially deviating from the set incident path on the left side will be received by thethermopile reference unit 102, which will seriously interfere with thethermopile reference unit 102 from performing its normal function, so that it cannot accurately eliminate the influence of the thermopile ambient temperature, thereby resulting in the accuracy of the temperature detection result being reduced.
Example one
Referring to fig. 2, the present embodiment provides an infrared thermopile package structure, which includes:
astem 201;
athermopile reference unit 202 and athermopile sensing unit 203, which are arranged on thestem 201;
acover plate 206 that connects to and covers thethermopile reference unit 202 to shield electromagnetic wave signals.
As shown in fig. 2, athermopile reference unit 202 and athermopile sensing unit 203 are provided on astem 201. Thethermopile reference unit 202 includes afirst thermopile 202a and afirst substrate 202b carrying thefirst thermopile 202 a; thethermopile sensing unit 203 includes asecond thermopile 203a and asecond substrate 203b carrying thesecond thermopile 203 a. Thecover plate 206 is coupled to and covers thethermopile reference unit 202 to shield electromagnetic wave signals.
Thecover plate 206 is connected to thefirst substrate 202b and shields thefirst thermopile 202a from external electromagnetic wave signals. Optionally, thecover plate 206 is connected to thefirst substrate 202b by a packaging process such as a die bonding, metal sealing, or wafer bonding. Thefirst cavity 206a under thecover plate 206 can be completely isolated and sealed from the outside by the above-mentioned packaging process, which can exert better electromagnetic wave signal shielding effect.
As an example, as shown in fig. 2, the infrared thermopile packaging structure further includes: acap 204 disposed on thestem 201 and covering thecover plate 206, thethermopile reference unit 202, and thethermopile sensing unit 203. Thecap 204 is provided with afirst opening 204a, and thethermopile sensing unit 203 receives an electromagnetic wave signal through thefirst opening 204 a. In fig. 2, the arrows represent the propagation direction of the external electromagnetic wave signal. Due to the shielding protection of thecover plate 206, even if a part of the electromagnetic wave signals are irradiated from thefirst opening 204a to the position of thethermopile reference unit 202, thethermopile reference unit 202 is not affected by the electromagnetic wave signals, so that the reference function can be normally performed, and the detection accuracy of thethermopile sensing unit 203 is improved.
Optionally, anoptical filter 205 is further disposed at thefirst opening 204a, and is used for filtering a partial frequency band in the electromagnetic wave signal. It should be noted that in other embodiments of the present invention, if the protection of the package structure by thecap 204 is not considered, thecap 204 may not be formed, and thecover 206 can only independently exert its effect of shielding electromagnetic wave signals.
As an example, as shown in fig. 2, thecover plate 206 includes a top plate and side walls supporting the top plate, and the top plate and the side walls form afirst cavity 206a located above the thermopile reference unit. Optionally, thefirst cavity 206a may accommodate thefirst thermopile 202a and shield thefirst thermopile 202a from external electromagnetic wave signals. In fig. 2, the top plate is a portion extending in the horizontal direction at the top of thecover plate 206, and the side walls are portions extending in the vertical direction, supporting the top plate, and connecting thesocket 201 therebelow. Optionally, an electromagneticwave blocking layer 207 is further disposed on the top plate. The electromagneticwave blocking layer 207 may be made of an electromagnetic wave shielding material such as metal or resin containing conductive particles to enhance the ability of thecover plate 206 to shield electromagnetic waves.
As an example, as shown in fig. 2, thecover plate 206 is made of at least one of a silicon material, a glass material, or a ceramic material, and thefirst cavity 206a is formed by performing dry etching or wet etching on thecover plate 206. Specifically, thecover plate 206 can be processed by an MEMS process, the MEMS process is mature and complete for processing the cavity structure on the silicon wafer substrate, and the processed wafer including the cavity structure also has the potential of wafer-level bonding with the thermopile, which greatly improves the packaging efficiency. Optionally, when thecover plate 206 is made of a silicon material, the dry etching includes a DRIE deep silicon etching process commonly used in the MEMS process, which has a process capability of anisotropically etching a large volume of silicon material and is also easy to form a structural feature with a high aspect ratio.
As an example, as shown in fig. 2, thecover plate 206 is made of an electromagnetic wave shielding material. Alternatively, the electromagnetic wave shielding material includes a metal or a resin containing conductive particles, or the like. Thecover plate 206 is directly formed of an electromagnetic wave shielding material, and thecover plate 206 itself is sufficient to achieve an effect of shielding an electromagnetic wave signal even though the electromagneticwave blocking layer 207 is not formed thereon. In other embodiments of the present invention, when thecover plate 206 is made of an electromagnetic wave shielding material, the electromagneticwave blocking layer 207 may not be formed. The electromagneticwave blocking layer 207 may be formed before the etching of thefirst cavity 206a, or may be formed after the etching of thefirst cavity 206 a.
As can be seen from fig. 2, electromagnetic wave signals such as infrared rays incident from thefirst opening 204a pass through theoptical filter 205 and are received by thethermopile sensing unit 203, while thethermopile reference unit 202 is electromagnetically shielded by thecover plate 206 without interfering with thefirst thermopile 202 a. Thethermopile reference unit 202 will serve as a reference comparison signal, making thethermopile sensing unit 203 more accurate for temperature measurement of received electromagnetic wave signals.
Referring to fig. 2 and fig. 3, the present embodiment further provides an infrared thermopile packaging method, which includes the following steps:
1) providing asocket 201;
2) arranging athermopile reference unit 202 and a thermopilesensitive unit 203 on thestem 201;
3) acover plate 206 is attached to thethermopile reference unit 202, and thecover plate 206 covers thethermopile reference unit 202 to shield electromagnetic wave signals.
In step 1), referring to step S1 of fig. 3 and fig. 2, thesocket 201 is provided.
In step 2), referring to step S2 of fig. 3 and fig. 2, athermopile reference unit 202 and athermopile sensing unit 203 are disposed on thestem 201. Optionally, thethermopile reference unit 202 includes afirst thermopile 202a and afirst substrate 202b carrying thefirst thermopile 202 a; thethermopile sensing unit 203 includes asecond thermopile 203a and asecond substrate 203b carrying thesecond thermopile 203 a.
In step 3), please refer to step S3 of fig. 3 and fig. 2, acover plate 206 is connected to thethermopile reference unit 202, and thecover plate 206 covers thethermopile reference unit 202 to shield the electromagnetic wave signal. Optionally, the method of connecting thecover plate 206 and thethermopile reference unit 202 includes a chip-on-chip process, a metal sealing process, or a wafer-level bonding process. Thefirst cavity 206a under thecover 206 can be completely sealed by the above-mentioned packaging process, which can perform better electromagnetic wave signal shielding function. The infrared thermopile packaging method provided by this embodiment may be used for preparing the infrared thermopile packaging structure shown in fig. 2 of this embodiment.
As an example, as shown in fig. 2, after thecover plate 206 is connected to thethermopile reference unit 202, a step of disposing acap 204 on thestem 201 is further included. Thecap 204 covers thecover plate 206, thethermopile reference unit 202 and the thermopilesensitive unit 203; thecap 204 is provided with afirst opening 204a, and thethermopile sensing unit 203 receives an electromagnetic wave signal through thefirst opening 204 a. Optionally, anoptical filter 205 is further disposed at thefirst opening 204a of thecap 204, and is used for filtering a part of the frequency band in the electromagnetic wave signal.
As an example, as shown in fig. 2, thecover plate 206 includes a top plate and side walls supporting the top plate, which form afirst cavity 206a above thethermopile reference unit 202. An electromagneticwave blocking layer 207 is also provided on the top plate. Thecover plate 206 may be made of a silicon material, and thefirst cavity 206a is formed by performing dry etching or wet etching on the silicon material.
Example two
Referring to fig. 4, the present embodiment provides an infrared thermopile package structure and method, which is different from the first embodiment in that: thethermopile reference unit 302 and the thermopilesensitive unit 303 are integrated on the same substrate.
As shown in fig. 4, athermopile reference unit 302 and athermopile sensing unit 303 are provided on astem 301. Thethermopile reference unit 302 includes afirst thermopile 302a and afirst substrate 302b carrying thefirst thermopile 302 a; thethermopile sensing unit 303 includes asecond thermopile 303a and asecond substrate 303b carrying thesecond thermopile 303 a. Thecover plate 306 is coupled to and covers thethermopile reference unit 302 to shield electromagnetic wave signals.
It should be noted that in this embodiment, thefirst substrate 302b and thesecond substrate 303b are integrated, and there is only a conceptual boundary line marked by a dotted line in fig. 4 between them, that is, thethermopile reference unit 302 and thethermopile sensing unit 303 are integrated on the same substrate. Alternatively, thethermopile reference unit 302 and thethermopile sensing unit 303 may be prepared in a wafer level packaging process, and thefirst thermopile 302a and thesecond thermopile 303a are packaged on the same wafer substrate and integrated on the same substrate after being diced.
The other structures of the infrared thermopile package structure provided in this embodiment are the same as those of the first embodiment. Specifically, the infrared thermopile package structure further includes: acap 304 provided on thestem 301; afilter 305 is further disposed at thefirst opening 304 a; thecover plate 306 comprises a top plate and a side wall for supporting the top plate, the top plate and the side wall form afirst cavity 306a located above the thermopile reference unit, and an electromagneticwave blocking layer 307 is further arranged on the top plate.
The packaging method for forming the above-mentioned packaging structure can refer to the implementation, and only differs from the implementation in that when thethermopile reference unit 302 and thethermopile sensing unit 303 are arranged, the same substrate is arranged on thestem 301.
The infrared thermopile package structure provided in this embodiment integrates thethermopile reference unit 302 and thethermopile sensing unit 303 on the same substrate. This is helpful to improve the packaging efficiency of the packaging structure by advanced packaging processes such as wafer level packaging. And because the structure of thecover plate 306 is introduced in the invention, the electromagnetic wave shielding capability is enhanced, and thethermopile reference unit 302 and the thermopilesensitive unit 303 can be integrated on the same substrate under the adjacent layout condition. This is not possible in the prior art by merely shielding electromagnetic waves through the cap. Specifically, in fig. 1, thethermopile reference unit 102 and thethermopile sensing unit 103 must be spaced apart enough to ensure that electromagnetic wave signals incident at theopening 104a do not interfere with thethermopile reference unit 102.
EXAMPLE III
Referring to fig. 5, the present embodiment provides an infrared thermopile package structure and method, which is different from the first embodiment in that: thethermopile reference unit 402 and the thermopilesensitive unit 403 are integrated on the same substrate, and thecover plate 406 also covers the thermopilesensitive unit 403. The top plate and the side walls further form asecond cavity 406b located above the thermopile sensing unit, and thesecond cavity 406b and thefirst cavity 406a are isolated from each other by the side walls. Asecond opening 406c is disposed on the top plate above thesecond cavity 406b, and the thermopile sensing unit receives an electromagnetic wave signal through thesecond opening 406 c.
As shown in fig. 5, athermopile reference unit 402 and athermopile sensing unit 403 are provided on astem 401. Thethermopile reference unit 402 includes afirst thermopile 402a and afirst substrate 402b carrying thefirst thermopile 402 a; the thermopilesensitive unit 403 includes asecond thermopile 403a and asecond substrate 403b carrying thesecond thermopile 403 a. Thecover plate 406 is coupled to and covers thethermopile reference unit 402 to shield electromagnetic wave signals. Thecover plate 406 also extends further above thethermopile sensing unit 403.
It should be noted that in the present embodiment, thefirst substrate 402b and thesecond substrate 403b are integrated, and there is only a conceptual boundary line marked by a dotted line in fig. 5 between them, i.e. thethermopile reference unit 402 and thethermopile sensing unit 403 are integrated on the same substrate. Alternatively, thecover plate 406, thethermopile reference unit 402, and thethermopile sensing unit 403 may all be prepared by a wafer-level packaging process, and thefirst thermopile 402a and thesecond thermopile 403a are packaged on the same wafer substrate and bonded with another wafer substrate forming thecover plate 406, and after being diced, they are integrated into an integrated structure and integrally placed on thestem 401 in a subsequent packaging process.
The other structures of the infrared thermopile package structure provided in this embodiment are the same as those of the first embodiment. Specifically, the infrared thermopile package structure further includes: acap 404 provided on thestem 401; anoptical filter 405 is further disposed at thefirst opening 404 a; thecover plate 406 includes a top plate and a side wall supporting the top plate, the top plate and the side wall form afirst cavity 406a above the thermopile reference unit, and an electromagneticwave blocking layer 407 is further disposed on the top plate.
The packaging method for forming the above packaging structure can refer to the implementation of the first embodiment, and is different in that when thethermopile reference unit 402 and the thermopilesensitive unit 403 are arranged, the same substrate is arranged on thestem 401; and when thecover plate 406 is disposed, thecover plate 406 also covers thethermopile sensing unit 403.
In the infrared thermopile package structure provided in this embodiment, thethermopile reference unit 402 and thethermopile sensing unit 403 are integrated on the same substrate, and thecover plate 406 also covers thethermopile reference unit 402 and thethermopile sensing unit 403, so that thethermopile sensing unit 403 can receive an electromagnetic wave signal through thesecond opening 406 c. The connection of thecover plate 406 to the integrated substrate below may be achieved by a wafer level packaging process, and after wafer dicing, an integrated structure may be obtained that can be directly disposed on thesocket 401. This is helpful to improve the packaging efficiency of the packaging structure by advanced packaging processes such as wafer level packaging.
In summary, the present invention provides an infrared thermopile package structure and method, where the package structure includes: a tube holder; the thermopile reference unit and the thermopile sensitive unit are arranged on the tube seat; and the cover plate is connected with and covers the thermopile reference unit so as to shield electromagnetic wave signals. According to the invention, the cover plate with the function of shielding the electromagnetic wave signals is arranged on the thermopile reference unit, so that the interference of external electromagnetic wave signals on the thermopile reference unit is eliminated, and the temperature detection precision is improved. In addition, the cover plate is directly connected with and covers the thermopile reference unit through a packaging process, so that the electromagnetic wave shielding performance is better, and the packaging efficiency can be effectively improved.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.