Manufacturing and processing technology of flame-retardant waterproof sound-absorbing boardTechnical Field
The invention relates to the technical field of flame-retardant waterproof acoustic boards, and particularly provides a manufacturing and processing technology of a flame-retardant waterproof acoustic board.
Background
The flame-retardant waterproof acoustic board is an ideal sound absorption decorative material, has the advantages of sound absorption, environmental protection, flame retardance, heat insulation, moisture resistance, water resistance, mildew resistance, easy cutting and the like, is rich in color selection, can meet the sound absorption decoration requirements of different styles and levels, and has the flame-retardant waterproof characteristic so that the acoustic board can be widely used in public gathering places such as movie theaters, dance halls, gymnasiums and the like.
The existing flame-retardant waterproof acoustic board needs to be simply installed in the using process, so that grooves and holes need to be formed in the surface of the existing flame-retardant waterproof acoustic board, installation marks on the surface of the existing flame-retardant waterproof acoustic board are hidden, the existing flame-retardant waterproof acoustic board is usually manufactured by manual handheld equipment, the grooves are formed in the surface of the flame-retardant waterproof acoustic board, and the holes are drilled after the grooves are formed.
The manufacturing and processing equipment for the existing flame-retardant waterproof sound-absorbing board is widely used in life, particularly in the process of public building decoration, but the manufacturing and processing equipment for the existing flame-retardant waterproof sound-absorbing board also has the following problems: the method comprises the steps of firstly, the existing manufacturing and processing equipment for the flame-retardant waterproof sound-absorbing board cannot be grooved strictly according to requirements, the phenomenon of groove line bending exists, the qualified rate of production is affected, and the production cost is increased.
Disclosure of Invention
Problems to be solved
The present invention can solve all the problems mentioned in the background art, and the present invention can effectively improve the productivity and production efficiency of products.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the manufacturing and processing technology of the flame-retardant waterproof sound-absorbing board adopts manufacturing and processing equipment of the flame-retardant waterproof sound-absorbing board, the manufacturing and processing equipment of the flame-retardant waterproof sound-absorbing board comprises a bottom board, a conveying device, a processing device and a turnover device, the conveying device is fixedly installed on the bottom board, the processing device is fixedly installed at the position, close to the middle part, of the conveying device, and the turnover device is arranged below the processing device.
The processingequipment includes the support frame, the pneumatic cylinder, the sliding plate, the slip motor, the slip lead screw, the sliding block, connecting rod and operation frame, support frame fixed mounting is on the bottom plate, the upper end of support frame is connected with the pneumatic cylinder, the output of pneumatic cylinder runs through the support frame setting, and the output of pneumatic cylinder is connected with the sliding plate, the sliding plate is hollow structure, the side fixedly connected with slip motor of sliding plate, the output of slip motor runs through the sliding plate, and the output of slip motor is connected with the slip lead screw, the slip lead screw sets up the inside at the sliding plate through the pivoted mode, the sliding tray has been seted up to the lower extreme of sliding plate, be connected with the sliding block through gliding mode in the sliding tray, the sliding block passes through screw-thread fit's.
The operation frame comprises a slotting motor, a transmission gear, a processing cutter, a spring rod, a cam block, a rotating motor and a limiting module, the lower end of a connecting rod is abutted against the operation frame, the spring rod is symmetrically arranged at the left end and the right end of the operation frame, one end of the spring rod, which is far away from the operation frame, is fixedly arranged on a sliding block, the cam block is connected on the connecting rod in a rotating mode, the lower end of the cam block is abutted against the operation frame, the operation frame is of a hollow structure, the transmission gear is arranged on the inner wall of the operation frame at equal intervals in a rotating mode, the transmission gears are transmitted in a meshing mode, the processing cutter is fixedly arranged at the lower end of the transmission gear, the processing cutter penetrates through the operation frame in a rotating mode, the upper end of the operation frame is fixedly provided with the slotting motor, the, the cam block is connected with a rotating motor, and the rotating motor is fixedly arranged at the left end and the right end of the operation frame on the operation frame and is provided with a limiting module.
The manufacturing and processing technology of the flame-retardant waterproof sound-absorbing board comprises the following steps:
s1, equipment checking: before starting the manufacturing and processing equipment of the flame-retardant waterproof sound-absorbing board, the running of the equipment is checked;
s2, preparation: the flame-retardant waterproof sound-absorbing board is driven by the conveying device to be conveyed to a working area;
s3, manufacturing: grooving and drilling are carried out on the flame-retardant waterproof acoustic board through a processing device, and 180-degree overturning is carried out on the flame-retardant waterproof acoustic board through an overturning device;
s4, collecting operation: and inspecting the processed flame-retardant waterproof acoustic boards, and uniformly collecting the qualified flame-retardant waterproof acoustic boards.
As a preferred technical scheme of the invention: the limiting module comprises a threaded rod, a nut and a limiting block, the threaded rod is symmetrically arranged at the left end and the right end of the operation frame in a penetrating mode, the threaded rod is arranged in a threaded matching mode with the operation frame, the nut is arranged at the upper end of the operation frame in a threaded matching mode, and the limiting block is fixedly connected to the lower end of the threaded rod.
As a preferred technical scheme of the invention: the turnover device comprises a workbench, a clamping plate, a rotating shaft, a fixing block, a driven gear, an incomplete gear, a driven belt wheel, a driving belt wheel, a belt and a turnover motor, wherein the workbench is fixedly arranged on a bottom plate and is positioned in the middle of the conveying device, the workbench is of a hollow structure, a square groove is formed in the upper end of the workbench, the fixing block is symmetrically arranged at the left end and the right end of the square groove, the rotating shaft is arranged on the fixing block in a rotating mode, the clamping plate is fixedly sleeved on the rotating shaft and is arranged in the square groove in a rotating mode, the side end of the fixing block is connected with the driven gear in a rotating mode, the driven gear is fixedly connected with the rotating shaft, the driven gear is connected with the incomplete gear in a meshing mode, the incomplete gear is connected with the driven belt wheel, the driven belt wheel is connected with the driving, the turnover motor is fixed on the inner side of the workbench through a motor base.
As a preferred technical scheme of the invention: the grip block includes electric putter, the shape pole, three hornblocks, spring telescopic link, the grip block is hollow structure, and the inside fixed mounting of grip block has electric putter, and electric putter's output fixed mounting has the shape pole, the shape pole opening direction supports to lean on to be provided with three hornblocks, has seted up the extrusion groove on the grip block, and three hornblocks set up in the extrusion groove through gliding mode, and the rear end fixedly connected with spring telescopic link of three hornblocks, spring telescopic link keep away from the one end fixed mounting of three hornblocks on the inner wall of grip block.
As a preferred technical scheme of the invention: conveyor includes conveyer belt and supporting seat, and the equidistant supporting seat that is provided with on the bottom plate, the upper end of supporting seat is connected with the conveyer belt, and the conveyer belt is located both ends about the workstation to the conveyer belt is sharp with the workstation and arranges.
As a preferred technical scheme of the invention: the lower end of the clamping plate and the square groove formed in the upper end of the workbench are on the same plane.
(III) advantageous effects
1. The invention provides a manufacturing and processing technology of a flame-retardant waterproof acoustic board, wherein the conveying device can ensure that the flame-retardant waterproof acoustic board is effectively conveyed to a working area, and after the flame-retardant waterproof acoustic board is processed, the conveying device can effectively convey the processed flame-retardant waterproof acoustic board to a specified area for uniform collection, so that the production efficiency is further improved, the efficient work of equipment is kept, and the productivity is further improved.
2. The invention provides a manufacturing and processing technology of a flame-retardant waterproof sound-absorbing board, wherein a processing cutter of a processing device can perform two modes of slotting processing and drilling processing on the surface of the flame-retardant waterproof sound-absorbing board, the cutter does not need to be replaced, the production efficiency of the product is effectively improved, and the production cost is reduced.
3. The invention provides a manufacturing and processing technology of a flame-retardant waterproof acoustic board, wherein a turnover device can fix the flame-retardant waterproof acoustic board to be processed through a clamping plate to ensure the stability of the flame-retardant waterproof acoustic board, the possibility of displacement in the processing process is avoided, the processing efficiency is further improved, the processing qualification rate is ensured, the turnover device can rapidly turn over for 180 degrees, and the other end of the clamping plate can clamp the next flame-retardant waterproof acoustic board to be processed while the turnover processing device processes, so that the processing efficiency is greatly saved, and the production efficiency is improved.
4. The invention provides a manufacturing and processing technology of a flame-retardant waterproof sound-absorbing board, wherein the limiting module can ensure that the depth of a groove is kept consistent in the process of grooving by a processing cutter, the error probability is reduced, the qualification rate is improved, and the limiting module can prevent an operation frame on the processing cutter from mistakenly touching the flame-retardant waterproof sound-absorbing board, so that the function of safety is achieved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a cross-sectional view of a clamping plate of the present invention;
FIG. 4 is a transverse partial cross-sectional view of the present invention;
FIG. 5 is a longitudinal cross-sectional view of the present invention;
FIG. 6 is an enlarged view taken at A of FIG. 5 in accordance with the present invention;
fig. 7 is a schematic structural view of the turning device of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, a manufacturing and processing technology of a flame-retardant waterproof sound-absorbing board adopts a manufacturing and processing device of the flame-retardant waterproof sound-absorbing board, the manufacturing and processing device of the flame-retardant waterproof sound-absorbing board comprises abase plate 1, aconveying device 2, aprocessing device 3 and aturnover device 4, theconveying device 2 is fixedly installed on thebase plate 1, theprocessing device 3 is fixedly installed at a position of theconveying device 2 close to the middle part, and theturnover device 4 is arranged below theprocessing device 3; during specific work,conveyor 2 drives fire-retardant waterproof abatvoix and carries forward to turningdevice 4 fixes fire-retardant waterproof abatvoix,processingequipment 3 carries out fluting processing and drilling processing on fire-retardant waterproof abatvoix's surface, turningdevice 4 drives fire-retardant waterproof abatvoix and continues processing on fire-retardant waterproof abatvoix's surface after carrying out 180 degrees upsets afterwards, until fire-retardant waterproof abatvoix processing finishes,conveyor 2 will make the fire-retardant waterproof abatvoix after the processing and carry to appointed region and unify the collection at last.
Theprocessing device 3 comprises asupport frame 31, ahydraulic cylinder 32, asliding plate 33, asliding motor 34, asliding screw 35, asliding block 36, a connectingrod 37 and anoperation frame 38, wherein thesupport frame 31 is fixedly arranged on thebottom plate 1, the upper end of thesupport frame 31 is connected with thehydraulic cylinder 32, the output end of thehydraulic cylinder 32 is arranged by penetrating through thesupport frame 31, the output end of thehydraulic cylinder 32 is connected with thesliding plate 33, thesliding plate 33 is of a hollow structure, the side end of thesliding plate 33 is fixedly connected with thesliding motor 34, the output end of thesliding motor 34 penetrates through thesliding plate 33, the output end of thesliding motor 34 is connected with thesliding screw 35, thesliding screw 35 is arranged in thesliding plate 33 in a rotating manner, the lower end of thesliding plate 33 is provided with a sliding groove, the, a connectingrod 37 is fixed at the lower end of thesliding block 36, and anoperation frame 38 is arranged at the lower end of the connectingrod 37; when the fire-retardant waterproof sound-absorbing board is in specific work, the output end of thehydraulic cylinder 32 does not extend out in the initial state, theworking frame 38 is positioned at the upper end close to thesupport frame 31, after the fire-retardant waterproof sound-absorbing board is fixed by theturnover device 4, the limitingmodule 387 is adjusted to a specified position for limiting, then thehydraulic cylinder 32 is started, the output end of thehydraulic cylinder 32 extends out to drive thesliding plate 33 to move downwards until theworking frame 38 is close to the surface of the fire-retardant waterproof sound-absorbing board, the slidingmotor 34 drives thesliding screw rod 35 to rotate, then the slidingblock 36 realizes the left-right reciprocating movement of the slidingblock 36 on the slidingscrew rod 35 in a threaded fit manner, further, until the limitingmodule 387 is positioned at the front end of the surface of the fire-retardant waterproof sound-absorbing board and the limitingblock 392 is abutted against the fire-retardant waterproof sound-absorbing board, meanwhile, the slidingscrew rod 35 drives themachining tool 383 to feed forwards, the limitingblock 392 slides on the surface of the flame-retardant waterproof sound-absorbing board until the plurality ofmachining tools 383 open a plurality of sliding grooves in the surface of the flame-retardant waterproof sound-absorbing board, thehydraulic cylinder 32 contracts to the minimum state, theturnover device 4 drives the flame-retardant waterproof sound-absorbing board to turn over for 180 degrees, thehydraulic cylinder 32 extends out to perform the operation, the same sliding grooves are opened in the other surface of the flame-retardant waterproof sound-absorbing board, then themachining tool 383 continues to drill holes in the surface of the flame-retardant waterproof sound-absorbing board, after the machining is finished, theclamping plate 42 of theturnover device 4 releases the manufactured flame-retardant waterproof sound-absorbing board, and the manufactured flame-retardant waterproof sound-absorbing board is conveyed to a designated area by the conveying device.
The workingframe 38 comprises aslotting motor 381, atransmission gear 382, aprocessing cutter 383, aspring rod 384, acam block 385, a rotatingmotor 386 and a limitingmodule 387, the lower end of the connectingrod 37 is abutted against theworking frame 38, thespring rods 384 are symmetrically arranged at the left end and the right end of theworking frame 38, one end, far away from theworking frame 38, of thespring rod 384 is fixedly arranged on thesliding block 36, thecam block 385 is connected to the connectingrod 37 in a rotating mode, the lower end of thecam block 385 is abutted against the workingframe 38, theworking frame 38 is of a hollow structure, thetransmission gears 382 are arranged on the inner wall of theworking frame 38 at equal intervals in a rotating mode, thetransmission gears 382 are in meshing transmission, theprocessing cutter 383 is fixedly arranged at the lower end of thetransmission gears 382, theprocessing cutter 383 is arranged to penetrate through theworking frame 38 in a rotating mode, the, the output end of theslotting motor 381 penetrates through theoperation frame 38, the output end of theslotting motor 381 is connected with thetransmission gear 382, thecam block 385 is connected with a rotatingmotor 386, and the rotatingmotor 386 is fixedly arranged on theoperation frame 38, and the left end and the right end of theoperation frame 38 are provided withlimit modules 387; when the flame-retardant waterproof sound-absorbing board is in specific work, thegrooving motor 381 is started, thegrooving motor 381 drives thetransmission gear 382 to rotate, thetransmission gears 382 are mutually transmitted, and thespaced transmission gears 382 are connected with theprocessing cutters 383, so that the rotating directions of a plurality of theprocessing cutters 383 are the same, theprocessing cutters 383 rotate, the depth of the groove is realized by controlling the limitingmodule 387 and adjusting the height of the limitingmodule 387, the depth of the opened groove is ensured to be consistent, the qualification rate of product processing is effectively ensured, when in drilling, the rotatingmotor 386 is started, the rotatingmotor 386 drives thecam block 385 to rotate, thecam block 385 is abutted against theoperation frame 38, theprocessing cutters 383 are further realized to reciprocate up and down, meanwhile, the slidingscrew rod 35 continuously moves forwards, theprocessing cutters 383 intermittently drills the surface of the flame-retardant waterproof sound-absorbing board, and the distance of the surface of the flame-retardant waterproof sound-absorbing board is ensured to, the production efficiency is greatly improved, and the product percent of pass is improved.
The manufacturing and processing technology of the flame-retardant waterproof sound-absorbing board comprises the following steps:
s1, equipment checking: before starting the manufacturing and processing equipment of the flame-retardant waterproof sound-absorbing board, the running of the equipment is checked;
s2, preparation: theconveying device 2 is used for driving the flame-retardant waterproof sound-absorbing board to convey to a working area;
s3, manufacturing: grooving and drilling are carried out on the flame-retardant waterproof acoustic board through theprocessing device 3, and 180-degree overturning is carried out on the flame-retardant waterproof acoustic board through theoverturning device 4;
s4, collecting operation: and inspecting the processed flame-retardant waterproof acoustic boards, and uniformly collecting the qualified flame-retardant waterproof acoustic boards.
The limitingmodule 387 comprises a threadedrod 390, anut 391 and alimiting block 392, the threadedrod 390 symmetrically penetrates through the left end and the right end of theoperation frame 38, the threadedrod 390 is in threaded fit with theoperation frame 38, thenut 391 is arranged at the upper end of the threadedrod 390 in a threaded fit mode, thenut 391 is arranged at the upper end of theoperation frame 38 in a rotating mode, and the limitingblock 392 is fixedly connected to the lower end of the threadedrod 390; during specific work, the threadedrod 390 is rotated, the threadedrod 390 moves up and down in a thread fit mode, when the groove needs to be formed, the threadedrod 390 is well adjusted through preselection, the depth of the groove formed by theprocessing cutter 383 in the groove is guaranteed to be consistent, the flame-retardant waterproof sound-absorbing board is prevented from being damaged when theprocessing cutter 383 is formed in the groove, the processing cost is increased, secondly, the threadedrod 390 is adjusted to be the highest in the drilling process, the limitingblock 392 is prevented from blocking the drilling efficiency, meanwhile, the depth of the drilling process of theprocessing cutter 383 can be limited to be too deep, and theprocessing cutter 383 is prevented from colliding with the flame-retardant waterproof sound-.
Theturnover device 4 comprises aworkbench 41, aclamping plate 42, arotating shaft 43, afixed block 44, a drivengear 45, anincomplete gear 46, a drivenpulley 47, adriving pulley 48, abelt 49 and aturnover motor 40, wherein theworkbench 41 is fixedly installed on thebottom plate 1, theworkbench 41 is positioned in the middle of the conveying device, theworkbench 41 is of a hollow structure, the upper end of theworkbench 41 is provided with a square groove, the left end and the right end of the square groove are symmetrically provided with thefixed block 44, therotating shaft 43 is arranged on thefixed block 44 in a rotating mode, theclamping plate 42 is fixedly sleeved on the rotatingshaft 43, theclamping plate 42 is arranged in the square groove in a rotating mode, the side end of thefixed block 44 is connected with the drivengear 45 in a rotating mode, the drivengear 45 is fixedly connected with therotating shaft 43, the drivengear 45 is connected with theincomplete gear 46 in a meshing mode, the drivenbelt wheel 47 is connected with adriving belt wheel 48 through abelt 49, thedriving belt wheel 48 is connected with the output end of theturnover motor 40, and theturnover motor 40 is fixed on the inner side of theworkbench 41 through a motor base; during specific work, fire-retardant waterproof abatvoix is when carryinggrip block 42's inside,grip block 42 is fixed fire-retardant waterproof abatvoix, when needs carry out 180 degrees upsets,upset motor 40 starts,upset motor 40drives driving pulley 48 and rotates, drivingpulley 48 drives drivenpulley 47 throughbelt 49 and rotates, drivenpulley 47 drivesincomplete gear 46 and rotates,incomplete gear 46 drives drivengear 45 through the mode of meshing and rotates, drivengear 45 links to each other with axis ofrotation 43, thereby the cover is equipped withgrip block 42 on axis ofrotation 43 and further realization drivengear 45 rotates and drivesgrip block 42 and rotate, becauseincomplete gear 46 is provided with the rack of different proportions, thereby can realizegrip block 42 intermittent type nature's upset 180 degrees, the efficiency of the production of further improvement.
Theclamping plate 42 comprises anelectric push rod 421, a v-21274, ashape rod 422, atriangular block 423 and a springtelescopic rod 424, theclamping plate 42 is of a hollow structure, theelectric push rod 421 is fixedly installed inside theclamping plate 42, the v-21274is fixedly installed at the output end of theelectric push rod 421, theshape rod 422, the v-21274is arranged at one end of theshape rod 422 in the opening direction in a propping mode, thetriangular block 423 is arranged on theclamping plate 42 in an extrusion groove, thetriangular block 423 is arranged in the extrusion groove in a sliding mode, the springtelescopic rod 424 is fixedly connected to the rear end of thetriangular block 423, and one end, far away from thetriangular block 423, of the springtelescopic rod 424 is fixedly installed on the; when the flame-retardant waterproof sound-absorbing board fixing device works, theclamping plate 42 is of an I-shaped double-layer structure, the flame-retardant waterproof sound-absorbing board is conveyed to the middle of theclamping plate 42, theelectric push rod 421 pushes thetriangular block 423 to move, theshaped rod 422 moves and butts against the open end of theshaped rod 422 on thetriangular block 423, the shaped rod 21274pushes thetriangular block 423 to move inwards through the characteristic of the inclined plane, so that the flame-retardant waterproof sound-absorbing board is fixed in theclamping plate 42 by thetriangular block 423, the flame-retardant waterproof sound-absorbing board can be prevented from being displaced in the processing process, the qualification rate of products is prevented from being influenced, after the processing is finished, theelectric push rod 421 drives thetriangular block 422 to retract, and thetriangular block 423 is pulled back to the original.
The lower end of theclamping plate 42 and the square groove formed in the upper end of theworkbench 41 are in the same plane, so that the flame-retardant waterproof sound-absorbing plate can be smoothly conveyed into theclamping plate 42, and the flame-retardant waterproof sound-absorbing plate is prevented from being blocked.
Conveyor 2 includesconveyer belt 21, supportingseat 22 andconveyor motor 23, equidistant supportingseat 22 that is provided with onbottom plate 1, the upper end of supportingseat 22 is connected withconveyer belt 21, installconveyor motor 23 onconveyer belt 21,conveyor motor 23 fixes onbottom plate 1, both ends aboutconveyor belt 21 is locatedworkstation 41, andconveyer belt 21 is the straight line withworkstation 41 and arranges,conveyor motor 23control conveyer belt 21 carries out intermittent type nature's conveying, can guarantee follow-up processing operation's completion, guarantee the qualification rate of processing, effectively improve production efficiency.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.