CN112471598A - Manufacturing method of cotton penetrating heater in electronic cigarette atomizer - Google Patents

Abstract

A method for manufacturing a cotton-penetrating heater in an electronic cigarette atomizer is characterized in that heating elements are arranged on positioning pieces, and the heating elements and the positioning pieces are combined to form a material belt Frame (Lead Frame), so that the material belt Frame can be arranged in material receiving and discharging equipment for use, an adsorption element can be penetrated in the heating elements by the material penetrating machine when the material belt Frame is conveyed in a working procedure, and the cotton-penetrating heater can achieve the production efficiency of automatic material discharging and material receiving in the manufacturing process.

Description

Manufacturing method of cotton penetrating heater in electronic cigarette atomizer

Technical Field

A method for manufacturing a cotton penetrating heater in an electronic cigarette atomizer, in particular to a method for manufacturing a cotton penetrating heater specially used in an electronic cigarette atomizer.

Background

Referring to fig. 1, a cotton threading heater of an electronic cigarette atomizer generally used in the industry is manufactured by threading an adsorption element B (cotton) into a heating coil a1 with an energized heating wire element a by means of manual cotton threading. However, there are many defects in the existing production method, and the production benefit requirement on the current environmental consumption cannot be met. The reason for this is explained below:

first, in the conventional production method, the heater elements a must be taken out one by one from the stacked raw materials before the process is started, and since the pins a2 and a1 of the plurality of heater elements a are stacked and overlapped with each other, so that the heater coils a1 and a2 of the heater elements a are easily overlapped and overlapped with each other, the picking process is time-consuming and power-consuming, and the pins a2 and a1 of the heater elements a are also easily bent and deformed during the pulling process, thereby affecting the process yield of the heater elements a.

Furthermore, since the pins a2 and the heating coil a1 of the heating wire component a are deformed, it takes additional time to manually take out the heating wire component a individually and manually, fold, arrange and recover again, and then the adsorbing member B (cotton) can be inserted into the heating coil a1 wound by the heating wire component a, which increases labor time and affects production efficiency.

Therefore, the existing production methods are all manual production operation methods, which are not only high in cost and time and labor consuming, but also cannot meet the production benefit requirements of the current environmental consumption, so that the necessity of improvement and innovation is realized.

Disclosure of Invention

The present invention is directed to a belt frame formed by fixedly arranging a heating element on a positioning plate, so that the heating element is not entangled during the processing and assembling process, and the belt frame is formed by fixedly arranging the heating element on the positioning plate, so that the belt frame can be produced in an automatic mode by using the structure of the belt frame, and the belt can be continuously fed, received and inserted into the heating element by an automatic feeding machine, thereby reducing the cost, increasing the production efficiency, and improving the quality.

In order to achieve the purpose, the method for manufacturing the cotton penetrating heater in the electronic cigarette atomizer adopts the application mode that the heating elements can be arranged on the positioning sheets in parallel or in other modes, the plurality of heating elements are positioned on the positioning sheets to form the material belt frame, then the material belt frame is arranged in the material receiving and discharging equipment, the material belt frame can automatically perform material discharging and material receiving operations, and the material belt frame penetrates the adsorption elements into the heating elements in the material discharging and material receiving processes.

In the method for manufacturing a cotton threading heater in the electronic cigarette atomizer, the material belt frame is provided with a plurality of heating members arranged on the positioning sheet in parallel or other manners, the heating members are wound out of the heating part in a heating wire spiral laminating manner and two conductive sections extending from the side of the heating part, and a positioning space with two communicated ends for positioning the adsorption member is formed in the heating part; the locating piece surface is provided with the fretwork portion of a plurality of parallels form, and the locating piece is formed with connecting portion in fretwork portion side, and the heating portion of each heating member is just to fretwork portion respectively, and each conducting segment is for connecting respectively and being positioned connecting portion, makes the blowing equipment of receiving and receiving when carrying out the blowing and receiving the material to the material area, and the location space of each heating member can just be to wearing the material machine according to the preface, lets wear that the material machine can be smooth and wear the absorption piece in the location space of heating member.

In the above method for manufacturing a cotton-through heater in an electronic cigarette atomizer, the heating portion of the heating member may be arranged on the surface of the positioning plate in a spiral stacking direction parallel or perpendicular to the spiral stacking direction or in other directions, and the ends of the two conductive segments are positioned on the connecting portion by welding or bonding.

In the above method, the two conductive segments of the heating element are respectively formed by extending two ends of the heating portion in parallel or perpendicular or other directions, and the connecting portion is provided with connecting areas near two ends of the heating portion, and the ends of the conductive segments are positioned in the connecting areas by welding or bonding.

In the method for manufacturing the cotton threading heater in the electronic cigarette atomizer, the positioning plate is provided with a rack hole at a side for engaging with a material receiving and discharging device to position and drive the material to move.

Drawings

Fig. 1 is a schematic view of a method for manufacturing a cotton-passing heater in a conventional electronic cigarette atomizer.

Fig. 2 is a schematic view illustrating a method for manufacturing a cotton threading heater in an electronic cigarette atomizer according to a first embodiment of the present invention.

FIG. 3 is an enlarged view (I) of the manufacturing process of the heater according to the first embodiment of the present invention.

FIG. 4 is an enlarged view (two) of the manufacturing process of the heater according to the first embodiment of the present invention.

Fig. 5 is an exploded view of a heating element and a positioning element of the web frame according to the first embodiment of the present invention.

Fig. 6 is a combination view of a heating member and a positioning member of the web frame according to the first embodiment of the present invention.

Fig. 7 is a side view of a first embodiment of the web frame of the present invention.

Fig. 8 is a perspective view of a strap frame according to a first embodiment of the present invention.

Fig. 9 is a schematic view of a tape frame according to a first embodiment of the invention.

Fig. 10 is a schematic view of a tape frame according to a second embodiment of the invention.

Fig. 11 is a schematic view of a tape frame according to a third embodiment of the invention.

Fig. 12 is a schematic view of a tape frame according to a fourth embodiment of the invention.

List of reference numerals: A. a heater element; a1, a heating coil; a2, pin; B. an adsorbing member; 10. a material belt frame; 1. a heating member; 11. a heating section; 111. positioning a space; 12. 13, 14, conductive segments; 2. positioning plates; 21. a hollow-out section; 22. a connecting portion; 221. 222, 223, a connection region; 23. arranging holes in a rack; 3. an adsorbing member; 4. and (5) a material penetrating machine.

Detailed Description

Referring to fig. 2 and 8, it can be clearly seen from the drawings that, in the method for manufacturing a cotton threading heater in an electronic cigarette atomizer, heating elements 1 are fixedly arranged on apositioning sheet 2, so that a plurality of heating elements 1 are positioned on thepositioning sheet 2 to form amaterial belt frame 10, and then thematerial belt frame 10 is placed in a material receiving and discharging device, so that thematerial belt frame 10 can achieve the efficiency of automatic material discharging and receiving, and meanwhile, in the material discharging and receiving process of thematerial belt frame 10, anadsorbing element 3 can be threaded in the heating elements 1 by a material threading machine 4, wherein:

the heating element 1 is formed by winding aheating part 11 and twoconductive segments 12 extending laterally from theheating part 11 in a spirally laminated manner, and apositioning space 111 having both ends communicating with each other for positioning theadsorbing member 3 is formed in theheating part 11.

The surface of thepositioning sheet 2 is provided with a plurality ofhollow parts 21 which are arranged in parallel, thepositioning sheet 2 is provided with a connectingpart 22 at the side of thehollow parts 21, a plurality of heating members 1 are arranged and fixedly arranged on the surface of thepositioning sheet 2, theheating parts 11 of the heating members 1 are respectively opposite to thehollow parts 21, eachconductive section 12 is respectively connected and positioned on the connectingpart 22, the side surface of thepositioning sheet 2 is provided with atooth row hole 23, and thetooth row hole 23 is used for the occlusion of a receiving and discharging device to drive the displacement by positioning.

When the material receiving and discharging equipment discharges and receives the material of the material belt frame 1, thepositioning space 111 of each heating element 1 can be aligned to the material penetrating machine 4 in sequence, and the material penetrating machine 4 can smoothly penetrate theadsorption element 3 into thepositioning space 111 of the heating element 1.

Referring to fig. 8 to 9, as can be clearly seen from the drawings, thebelt frame 10 of the first embodiment of the present invention is formed by arranging and fixing a plurality of heating members 1 on apositioning sheet 2, wherein theheating portions 11 of the heating members 1 are spirally stacked on the surface of thepositioning sheet 2, and thepositioning spaces 111 of theheating portions 11 are disposed on the surface of thepositioning sheet 2, twoconductive segments 12 of the heating members 1 extend from two ends of theheating portions 11 respectively, and the ends of the twoconductive segments 12 are positioned on a connectingportion 22 by welding or bonding, theheating portion 11 of each heating member 1 is positioned above ahollow portion 21, and eachconductive segment 12 is positioned on the connectingportion 22 by connecting respectively

Referring to fig. 10, it can be clearly seen that the second embodiment is different from the first embodiment in that the second embodiment is provided withconnection regions 221 at theconnection portions 22 of thepositioning pieces 2 of thetape frame 10 near the two ends of theheating portion 11, and the ends of theconductive segments 12 are positioned at theconnection regions 221 by welding or bonding.

As shown in fig. 11, it is clear that the third embodiment is different from the first embodiment in that the twoconductive segments 13 of the heating element 1 of thetape frame 10 of the third embodiment are formed by extending theheating portion 11 from the same end in parallel, the connectingportion 22 is provided with connectingportions 222 near the two ends of theheating portion 11, and the ends of theconductive segments 13 are positioned on the connectingportions 222 by welding or bonding.

As shown in fig. 12, it is clear that the fourth embodiment is different from the first embodiment in that theheating portion 11 of the heating element 1 of thematerial belt frame 10 is perpendicular to the surface of thepositioning sheet 2 in the spiral laminating direction, and the twoconductive segments 14 of the heating element 1 are respectively formed by extending two ends of theheating portion 11 in parallel, and the connectingportion 22 extends upward to form a connectingportion 223, so that theconductive segment 14 at the upper end of theheating portion 11 is positioned at the connectingportion 223 by welding or bonding.

Therefore, the invention aims to solve the problem of the existing operation mode of leaning manual production, and the key technology is as follows:

the present invention uses apositioning sheet 2 to continuously arrange and fix a plurality of heating members 1 on thepositioning sheet 2 to form amaterial belt frame 10 which can be put into an automated process.

Thepositioning sheet 2 of thematerial strip frame 10 uses therack holes 23 respectively arranged on the two side surfaces to make thematerial strip frame 10 installed on the automatic material receiving and releasing device to engage with therack holes 23 to perform material releasing and receiving actions on thematerial strip frame 10, furthermore, theheating part 11 is located above thehollow part 21, so that the jig of the material receiving and releasing device can fix theheating part 11 by using the space of thehollow part 21, and when the material receiving and releasing device releases and receives thematerial strip frame 10, because thepositioning spaces 111 of the heating elements 1 of thematerial strip frame 10 can be aligned with the material passing machine 4 in sequence, the material passing machine 4 can stably and smoothly pass theadsorbing element 3 into thepositioning space 111 of the heating element 1, so in the manufacturing process, the adsorbingelement 3 can be continuously and automatically passed into the heating element 1, the purpose of automatic production is achieved, the manufacturing process efficiency is effectively improved, and the yield benefit is improved. .

Claims (7)

1. A method for manufacturing a cotton penetrating heater in an electronic cigarette atomizer is characterized in that heating elements are arranged on positioning sheets, a plurality of heating elements are positioned on the positioning sheets to form a material belt frame, the material belt frame is placed in a material receiving and discharging device, the material belt frame is automatically discharged and received, and an adsorption element is arranged in the heating elements in a penetrating machine in the discharging and receiving processes.

2. The method of claim 1, wherein the belt frame comprises a plurality of heating members disposed on a positioning plate, a heating wire wound in a spiral lamination manner to form a heating portion, and two conductive segments extending laterally from the heating portion, and a positioning space having two ends connected to each other for positioning the adsorbing member is formed in the heating portion; the locating piece surface is provided with the fretwork portion of a plurality of parallels form, and the locating piece is formed with connecting portion in fretwork portion side, and the heating portion of each heating member is just to fretwork portion respectively, and each conducting segment is for connecting respectively and being positioned connecting portion, makes receive and release the material equipment in taking the frame to carry out the blowing and receiving the material, and the location space of each heating member can just be to wearing the material machine according to the preface, lets wear that the material machine can be smooth and wear the absorption piece in the location space of heating member.

3. The method of claim 2, wherein the positioning space of the heating part is higher than the surface of the positioning plate, and the two conductive segments of the heating element are formed by extending two ends of the heating part in parallel, and the ends of the two conductive segments are positioned on the connecting part by welding or bonding.

4. The method of claim 2, wherein the positioning space of the heating part is located above the surface of the positioning plate, and the two conductive segments of the heating part are respectively formed by extending two ends of the heating part, and the connecting part is provided with a connecting area near the two ends of the heating part, and the ends of the conductive segments are positioned in the connecting area by welding or bonding.

5. The method of claim 2, wherein the positioning space of the heating part is located above the surface of the positioning plate, and the two conductive segments of the heating part are formed by extending the side ends of the heating part, and the connecting part is provided with connecting areas near the two ends of the heating part, and the ends of the conductive segments are positioned in the connecting areas by welding or bonding.

6. The method of claim 2, wherein the two conductive segments of the heating element are formed by extending two ends of the heating portion, and the connecting portion has a connecting portion extending upward, so that the conductive segment at the upper end of the heating portion is positioned in the connecting portion by welding or bonding.

7. The method of claim 2, wherein the positioning plate has a row of teeth holes on its side for engaging with a receiving and releasing device to position and move the receiving and releasing device.

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