Testing device and testing method suitable for key circuit board and receiving circuit boardTechnical Field
The invention belongs to the technical field of circuit board test equipment, and particularly relates to a test device and a test method suitable for a key circuit board and a receiving circuit board.
Background
With the continuous development of science and technology, electronic audio and video equipment is also enriching the physical life of people. For traditional electronic products such as televisions, generally, the operation is performed through keys on a main board or by receiving wireless signals of a remote controller, so that the keys and a receiving module thereof are always the main ways for controlling the operation of the products, and therefore, before the electronic products such as televisions leave factories, corresponding testing on a key circuit board and a receiving circuit board inside the electronic products is an essential process.
At present, the key circuit board and the receiving circuit board are mainly combined into the same circuit board for processing, however, the testing device for testing the key circuit board and the receiving circuit board in the prior art at least has the following defects:
1) the traditional testing device can only detect the key circuit board or the receiving circuit board independently, so that only products can be tested alternately on a production line, the applicability is poor, and the testing efficiency is influenced;
2) after the test of the test device is finished, the test data on the test device needs to be read manually, and then whether the product is qualified or not is judged manually according to the test result, so that the test efficiency is low;
3) the mode of machine automatic test has appeared in the detection of key circuit board, but this kind of mode then mainly through cylinder, a series of drive arrangement drive depression bars such as motor are once only pressed a plurality of buttons on the key circuit board, though the efficiency of test has been improved, however, the depression bar can't reach the feedback of feeling the button like the manual work, be difficult to the pressure of every button of accurate control at the during operation, the too big button of pressing is bad easily pressed down, the undersize of pressure causes the hourglass to press, can't guarantee that every button has all realized effectual pressing operation, the precision of test has been influenced.
In view of the above, there is a need for further improvements to the above prior art to meet practical production needs.
Disclosure of Invention
The invention aims to provide a testing device suitable for a key circuit board and a receiving circuit board, which effectively solves the defects in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a testing device suitable for a key circuit board and a receiving circuit board comprises:
the power supply module is used for providing detection voltage;
the infrared transmitting module is used for transmitting an infrared test signal;
the key circuit board detection module comprises an input interface module, a first detection module, a first MCU control module and an indication assembly, wherein the input interface module receives detection voltage, the first detection module detects the detection voltage in each key circuit in the key circuit board, and the first MCU control module controls the indication assembly to perform corresponding light indication according to the detection result of the first detection module;
the infrared receiving test module is used for receiving an infrared test signal and automatically detecting the infrared test signal; and
the receiving circuit board detection module comprises a second detection module, a second MCU control module and a first LED indicator lamp, wherein the second detection module is connected with the infrared receiving test module, the infrared receiving test module receives the infrared test signal sent by the infrared sending module, the second detection module detects whether the receiving circuit board can normally receive the infrared test signal, and the second MCU control module controls the first LED indicator lamp to perform corresponding light indication according to the detection result of the second detection module.
As an improvement of the testing device for the key circuit board and the receiving circuit board in the present invention, the input interface module includes a plurality of interfaces, and an interface selection module is disposed between the input interface module and the power supply module, and the interface selection module selects a corresponding interface channel according to the number of keys of the key circuit board.
As an improvement of the testing device for the key circuit board and the receiving circuit board in the present invention, the interface selection module is provided with a second LED indicator light for indicating the selected interface channel.
As an improvement of the testing device for the key circuit board and the receiving circuit board in the present invention, the first voltage detection module includes at least one test terminal, and each test terminal is used for correspondingly detecting the voltage of each key.
As an improvement of the testing device suitable for the key circuit board and the receiving circuit board, the indicating assembly comprises a plurality of third LED indicating lamps and a liquid crystal screen nixie tube module, and the number of the third LED indicating lamps is matched with the number of the keys.
As an improvement of the testing device for the key circuit board and the receiving circuit board, the key circuit board detection module further comprises a first alarm and an alarm remover, and the first alarm and the alarm remover are both electrically connected with the first MCU control module.
As an improvement of the testing device for the key circuit board and the receiving circuit board, the receiving circuit board detection module further comprises a second alarm, and the second alarm is electrically connected with the second MCU control module.
As an improvement of the testing device suitable for the key circuit board and the receiving circuit board, the first alarm and the second alarm are buzzers.
As an improvement of the testing device suitable for the key circuit board and the receiving circuit board, the chip models of the first MCU control module and the second MCU control module are both STC89 CXX.
Compared with the prior art, the invention has at least the following beneficial effects:
1) according to the invention, the key circuit board detection module and the receiving circuit board detection module are arranged, and the key circuit board test and the receiving circuit board test are integrated, so that the function of quickly testing the key circuit board and the receiving circuit board can be realized on the same station, the purpose of integrated test is achieved, and the test procedure is optimized;
2) according to the invention, the indication component is arranged in the key circuit board detection module and the first LED indicator lamp is arranged in the receiving circuit board detection module, so that the indication function of the test is enhanced, and during the test, a tester can quickly judge the test result only according to the indication lights of the indication component and the first LED indicator lamp, so that the production efficiency is greatly improved;
3) the key circuit board testing part adopts a manual pressing testing mode, can effectively sense the keys of the key circuit board, thereby avoiding the phenomena of press missing caused by excessive pressure damage and insufficient pressure in an automatic machine testing mode, and improving the testing precision.
The invention also provides a test method suitable for the key circuit board and the receiving circuit board, which comprises the following steps:
step 1) testing a key circuit board, connecting the key circuit board with an input interface module of a testing device, selecting a corresponding interface channel according to the number of keys in the key circuit board, providing a testing voltage for the key circuit board by a power supply module, lightly touching each key with proper force according to a set key pressing sequence, detecting the voltage of each key by a first detection module, and marking a qualified product and entering the next process if the voltage is normal; if the voltage is abnormal, the buzzer sounds, can judge according to corresponding light indication and mark as a defective product, and sends the defective product to a maintenance station for maintenance;
step 2) testing the receiving circuit board, firstly connecting the receiving circuit board with a testing device, starting an infrared transmitting module to enable the infrared transmitting module to transmit an infrared signal to the testing device at a certain frequency, receiving the infrared signal by the infrared receiving module, detecting whether the receiving circuit board can normally receive the infrared test signal by a second detecting module, if the receiving circuit board can normally receive the infrared test signal, judging and marking the receiving circuit board as a qualified product according to an LED test result, and sending the qualified product to the next procedure; if the receiving circuit board cannot normally receive the infrared test signal, the receiving circuit board is a defective product, and the defective product is marked and sent to a maintenance station for maintenance;
theabove steps 1 and 2 may be performed simultaneously.
By adopting the testing device applicable to the key circuit board and the receiving circuit board in any section, a tester at the same station can quickly judge according to the corresponding LED lamp flashing signals and the like by only respectively connecting the key circuit to be tested and the receiving circuit board with the testing device, so that the testing efficiency is greatly improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of the present invention;
FIG. 3 is a system diagram of the key circuit board inspection module of the present invention;
FIG. 4 is a system diagram of the receiving circuit board inspection module according to the present invention;
FIG. 5 is a circuit diagram of an input interface module according to an embodiment of the present invention;
FIG. 6 is a second circuit diagram of the input interface module according to the second embodiment of the present invention;
FIG. 7 is a third circuit diagram of an input interface module according to an embodiment of the present invention;
FIG. 8 is a circuit diagram of a first detection module according to an embodiment of the present invention;
FIG. 9 is a second circuit diagram of the first detecting module according to the embodiment of the present invention;
FIG. 10 is a third circuit diagram of the first detecting module according to the embodiment of the present invention;
FIG. 11 is a fourth circuit diagram of the first detecting module according to the embodiment of the present invention;
FIG. 12 is a circuit diagram of a first MCU control module according to an embodiment of the present invention;
FIG. 13 is a second circuit diagram of the first MCU control module according to the embodiment of the present invention;
FIG. 14 is a third circuit diagram of the first MCU control module according to the embodiment of the present invention;
FIG. 15 is a fourth circuit diagram of the first MCU control module according to the embodiment of the present invention;
FIG. 16 is a fifth circuit diagram of the first MCU control module according to the embodiment of the present invention;
FIG. 17 is a sixth circuit diagram of the first MCU control module according to the embodiment of the present invention;
FIG. 18 is a seventh schematic diagram of a first MCU control module according to an embodiment of the present invention;
FIG. 19 is an eighth circuit diagram of the first MCU control module in the embodiment of the present invention;
FIG. 20 is a circuit diagram of an interface selection module according to an embodiment of the present invention;
FIG. 21 is a circuit diagram of an interface selection module according to an embodiment of the present invention;
FIG. 22 is a circuit diagram of an interface selection module according to an embodiment of the present invention;
FIG. 23 is a diagram of a third exemplary operating circuit of a third LED light;
FIG. 24 is a second circuit diagram illustrating the operation of a third LED light according to the present invention;
FIG. 25 is a diagram of a driving circuit of the LCD nixie tube module according to an embodiment of the present invention;
fig. 26 is a second driving circuit diagram of the liquid crystal display nixie tube module according to the embodiment of the invention;
fig. 27 is a third driving circuit diagram of the liquid crystal display nixie tube module in the embodiment of the invention;
FIG. 28 is a fourth driving circuit diagram of the LCD nixie tube module according to the embodiment of the present invention;
fig. 29 is a circuit diagram of an infrared transmitting module in an embodiment of the invention;
FIG. 30 is a circuit diagram of an IR receiving module according to an embodiment of the invention;
FIG. 31 is a second circuit diagram of an IR receiving module according to an embodiment of the present invention;
fig. 32 is a third circuit diagram of an infrared receiving module according to an embodiment of the invention;
FIG. 33 is a fourth circuit diagram of the IR receiving module according to the embodiment of the present invention;
FIG. 34 is a circuit diagram of a second detection module in an embodiment of the invention;
FIG. 35 is a circuit diagram of a second MCU control module according to an embodiment of the present invention;
FIG. 36 is a second circuit diagram of a second MCU control module according to the embodiment of the present invention;
FIG. 37 is a third circuit diagram of a second MCU control module according to the embodiment of the present invention;
FIG. 38 is a fourth circuit diagram of the second MCU control module in the embodiment of the present invention;
FIG. 39 is a fifth circuit diagram of a second MCU control module in an embodiment of the present invention;
FIG. 40 is a circuit diagram illustrating the operation of the first LED light of the present invention.
Detailed Description
As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", horizontal ", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The present invention will be described in further detail below with reference to the accompanying drawings, but the present invention is not limited thereto.
As shown in fig. 1-40, the present embodiment provides a testing apparatus suitable for a key circuit board and a receiving circuit board, which includes a power module, an infrared transmitting module, a key circuitboard detecting module 1, an infrared receiving testing module and a receiving circuitboard detecting module 2, wherein the power module, the key circuitboard detecting module 1 and the receiving circuitboard detecting module 2 are all installed in ahousing 0.
The power supply module is used for providing detection voltage; the infrared transmitting module is used for transmitting an infrared test signal; the key circuitboard detection module 1 comprises an input interface module, a first detection module, a first MCU control module and an indication component, wherein the input interface module receives detection voltage, the first detection module detects the detection voltage in each key circuit in the key circuit board, and the first MCU control module controls the indication component to perform corresponding light indication according to the detection result of the first detection module; (ii) a And receiving circuitboard detection module 2 includes the second detection module, second MCU control module and first LED pilot lamp, receiving circuitboard detection module 2 is connected with infrared receiving test module, infrared receiving test module receives the infrared test signal that infrared sending module sent, the second detection module detects whether this infrared test signal of normal receipt can be received to the receiving circuit board, second MCU control module carries out corresponding light instruction according to the first LED pilot lamp of detection result control of second detection module.
The testing device integrates the key circuit board testing and the receiving circuit board testing, so that the function of quickly testing the key circuit board and the receiving circuit board can be realized on the same station, the aim of integrated testing is fulfilled, the testing procedure is optimized, meanwhile, in the testing process, a tester can quickly judge the testing result through the indicating component in the key circuit board detecting module and the first LED indicating lamp of the receiving circuit board detecting module respectively, and the testing efficiency is greatly improved
The key circuit board detection module in the embodiment provides a function of testing 5-key and 7-key circuit boards, when the test is actually performed, the input interface module is mainly set to be a corresponding number of interfaces, an interface selection module is arranged between the input interface module and the power supply module, the interfaces respectively correspond to the test of the 5-key circuit board and the test of the 7-key circuit board, the interfaces can be selected through the interface selection module, and the applicability of the device is effectively improved.
In addition, for convenient observation, the interface selection module is provided with a second LED indicator light, and performs corresponding light indication on the selected interface channel through the second LED indicator light, for example: when the interface channel of the 7-key is selected, the second LED indicator lamp is lightened; when the interface channel of the 5-key is selected, the second LED indicating lamp is not turned on, so that the tester can distinguish and recognize conveniently, and the testing efficiency is improved.
Because the key circuit boards of the 5 keys and the 7 keys are provided with 5 key detection points and 7 key detection points, the first voltage detection module is provided with 7 test ends for respectively detecting each key. It should be understood that the present invention is not limited to the testing of 5-key and 7-key circuit boards, and may also be a circuit board with other numbers of keys, and correspondingly, the first voltage detection module may be provided with a corresponding number of test terminals.
The indicating component in the key circuit board detection module mainly comprises two parts, namely a third LED indicating lamp and a liquid crystal display nixie tube module, wherein the number of the third LED indicating lamps is matched with the number of the keys on the key circuit board, and each third LED indicating lamp respectively indicates the test result of each key, for example: when the No. 1 key is pressed, the third LED indicator lamp at the No. 1 position is lightened, and when a short circuit exists, the second LED indicator lamp and the third LED indicator lamp are lightened simultaneously, so that a tester can conveniently and quickly judge; and the LCD digital tube module respectively records and displays the qualified products and the defective products according to the test results, thereby being convenient for recording and counting the test results.
In addition, key circuit board detects module still includes first alarm and warning releaser, first alarm and warning releaser all with first MCU control module electric connection. The first alarm is used for alarming, when a defective product is tested, a short circuit or an open circuit exists in the circuit, the first alarm gives an alarm, the indicating effect is further improved, after a wrong key is detected, the first alarm is in the set alarm time of 30 seconds, after the deformed key circuit board to be tested is replaced, the alarm remover is pressed to cancel the alarm, and a new key circuit board test is restarted.
Similar with the test of button circuit board, receiving circuit board detection module also is provided with the second alarm, second alarm and second MCU control module electric connection, and when receiving circuit board unable normal receipt infrared signal in the test process, the second alarm reported to the police.
In this embodiment, the first alarm and the second alarm are both buzzers, and the chip models of the first MCU control module and the second MCU control module are both STC89 CXX.
The invention also provides a test method suitable for the key circuit board and the receiving circuit board, which comprises the following steps:
step 1) testing a key circuit board, connecting the key circuit board with an input interface module of a testing device, selecting a corresponding interface channel according to the number of keys in the key circuit board, providing a testing voltage for the key circuit board by a power supply module, lightly touching each key with proper force according to a set key pressing sequence, detecting the voltage of each key by a first detection module, and if the voltage is normal, lightening a third LED indicator lamp, marking the key circuit board with a qualified product and entering the next process; if the voltage is abnormal, a short circuit exists in the circuit, the two third LED indicator lamps are simultaneously lightened, the first alarm gives an alarm, and when the circuit is opened, the first alarm gives an alarm when the second key is pressed, so that the circuit is judged and marked as a defective product through light and sent to a maintenance station for maintenance;
step 2) receiving circuit board test, at first, connecting the receiving circuit board with the testing device, and starting the infrared transmitting module, the infrared transmitting module is arranged at a distance of the testing device which is 10m away, and transmits infrared signals to the testing device at an interval of 2 times/second, the infrared receiving module receives the infrared signals, the second detecting module detects whether the receiving circuit board can normally receive the infrared testing signals, when the receiving circuit board can normally receive the infrared testing signals, the first LED indicating lamp flickers according to the color of the third LED indicating lamp on the key circuit board, if the colors are the same, the receiving circuit board is marked as a qualified product and is sent to the next procedure, for example: if the third LED indicator light is a red-blue LED light, the first LED indicator light flickers in red-blue color, and if the third LED indicator light is a single red LED light, the first LED indicator light flickers in dark and bright; if the receiving circuit board cannot normally receive the infrared test signal, the second alarm gives an alarm, marks the circuit board as a defective product and sends the circuit board to a maintenance station for maintenance;
theabove steps 1 and 2 may be performed simultaneously.
By adopting the testing device, a tester at the same station can quickly judge according to the corresponding LED lamp flashing signals and the like only by respectively connecting the key circuit to be tested and the receiving circuit board with the testing device, so that the testing efficiency is greatly improved.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.