CN112344346A - Dangerous waste incineration online management system - Google Patents

Abstract

The invention relates to the technical field of hazardous waste treatment, in particular to an online hazardous waste incineration management system, which comprises a server, wherein the server comprises: an inventory management module: the inventory information for counting the dangerous wastes is matched with the management module: the system is used for collecting the compatibility information of the dangerous waste and monitoring and managing the parameter information about the dangerous waste in the compatibility information in real time; production information monitoring module: the system is used for dynamically monitoring index data of the incinerator when dangerous waste is put into the incinerator for incineration; the comprehensive safety management module comprises: and the system is used for sending out warning information in time when the key parameter information or key index data exists in the inventory management module, the compatibility management module and the production information monitoring module. The invention can carry out the safety monitoring management of the whole process in the incineration process of the solid hazardous waste, and reduce the occurrence of safety accidents such as explosion and the like.

Description

Dangerous waste incineration online management system

Technical Field

The invention relates to the technical field of hazardous waste treatment, in particular to an online management system for hazardous waste incineration.

Background

The hazardous waste refers to solid waste with hazardous characteristics listed in national hazardous waste lists or identified according to the national hazardous waste identification standards and methods. Because hazardous waste has a plurality of harmfulness such as corrosivity, toxicity, inflammability, reactivity, infectivity and the like, serious harm is easily caused to the ecological environment and human health when supervision is not in place.

Therefore, the supervision department requires that enterprises producing hazardous wastes classify, package and stack various hazardous wastes, and paste common printed hazardous waste marks or labels on packages, and build anti-theft and anti-leakage temporary storage hazardous waste warehouses in factories. Enterprises submit dangerous wastes to qualified dangerous waste treatment companies for treatment, wherein incineration treatment is mostly adopted for treatment of fixed dangerous wastes. The incineration can effectively destroy toxic and harmful hazardous wastes in the wastes, and is the most rapid and effective technology for realizing the reduction and the harmlessness of the hazardous wastes. However, because hazardous waste has the characteristics of toxicity, flammability, explosiveness, corrosiveness, easiness in chemical reaction, numerous sources, complex components and the like, the conventional solid hazardous waste is lack of effective management in the incineration process, so that safety accidents such as explosion and the like easily occur in the incineration process of the solid hazardous waste.

Disclosure of Invention

The invention aims to provide an online hazardous waste incineration management system which can perform full-flow safety monitoring management in the incineration process of solid hazardous waste and reduce the occurrence of safety accidents such as explosion and the like.

In order to achieve the above object, there is provided an on-line management system for hazardous waste incineration, comprising a server, wherein the server comprises:

an inventory management module: the system comprises inventory information used for counting hazardous wastes, wherein the inventory information comprises code information, inventory point information and parameter information of the hazardous wastes; the code information of the dangerous waste comprises a dangerous waste name, a dangerous waste code and a batch, and the parameter information comprises physical parameter information and chemical parameter information of the dangerous waste;

compatibility management module: the system is used for collecting the compatibility information of the dangerous waste and monitoring and managing the parameter information about the dangerous waste in the compatibility information in real time;

production information monitoring module: the system is used for dynamically monitoring index data of the incinerator when dangerous waste is put into the incinerator for incineration;

the comprehensive safety management module comprises: the system comprises a compatibility management module, a monitoring module, a data processing module and a data processing module, wherein the compatibility management module is used for monitoring and analyzing the parameter information of the compatibility management module; the system is also used for monitoring and analyzing key index data which are easy to cause explosion accidents in the index data of the production information monitoring module; the system is also used for storing the key parameter information and the key index data into a preset database, and sending out warning information in time when the inventory management module, the compatibility management module and the production information monitoring module are monitored and found to have the key parameter information or the key index data.

The working principle and the advantages are as follows:

the comprehensive safety management module can monitor and analyze key parameter information which is easy to cause explosion accidents in the parameter information of the compatibility management module, such as key parameter information of flammability, explosiveness, corrosiveness, easiness in chemical reaction and the like, so that the acquisition and monitoring of related information can be realized during compatibility, and the safety of a compatibility stage is ensured; the key index data which is easy to cause explosion accidents in the index data of the production information monitoring module can be monitored and analyzed, for example, the critical pressure, the critical temperature, the emission concentration and the like of equipment such as an incinerator and the like during incineration of hazardous waste, so that the equipment safety is ensured during compatibility, and meanwhile, the environmental protection is emphasized to reduce the environmental pollution. And the key parameter information and the key index data of the whole process of hazardous waste incineration can be stored in a preset database, and when the key parameter information or the key index data exist in the inventory management module, the compatibility management module and the production information monitoring module through monitoring, warning information is sent out in time, so that the occurrence of safety accidents such as explosion is reduced.

Further, the server further includes:

an online alarm module: the device is used for alarming when relevant important indexes of the hazardous waste incineration device deviate from normal values in normal production.

The online alarm module can warn relevant personnel to handle abnormity in time, so that safety accidents are avoided.

Further, the relevant important indexes comprise a temperature alarm index, a pressure alarm index and a smoke emission index.

The temperature alarm index, the pressure alarm index and the flue gas emission index can protect the incinerator and meet the emission standard, so that the environment-friendly effect is achieved.

Further, the temperature alarm indexes comprise a rotary kiln temperature alarm index, a secondary combustion chamber temperature alarm index and a quench tower outlet temperature alarm index.

The temperature alarm index is arranged, so that the incinerator is protected, and safety accidents such as explosion and the like of the incinerator are avoided.

Further, the pressure alarm indexes comprise a rotary kiln pressure alarm index and a bag-type dust collector resistance alarm index.

The pressure alarm index is arranged, so that the incinerator is protected, and safety accidents such as explosion and the like of the incinerator are avoided.

Further, the flue gas emission index comprises a sulfur dioxide content emission alarm index, a nitrogen oxide emission alarm index, a particulate matter emission alarm index and a carbon monoxide emission alarm index.

The smoke emission indexes are selected and set, so that the emission standard can be met, and the environment-friendly effect is achieved.

Furthermore, the alarm mode is that an audible and visual alarm is carried out through the arranged audible and visual alarm.

The sound-light alarm has better prompt effect and is convenient to process when problems occur.

Further, the server further comprises the following modules:

the maintenance management module: the system comprises a request form, a management module and a service module, wherein the request form is used for receiving and approving and managing equipment to be overhauled and comprises an equipment name, a fault phenomenon and whether the equipment is urgent or not;

a maintenance task module: the system is used for formulating a maintenance task after the application form passes examination and approval, wherein the maintenance task comprises maintenance personnel and a required spare part list;

a maintenance evaluation module: and the method is used for scoring and evaluating the overhaul operation of the overhaul maintainers after the overhaul and maintenance task is finished.

The maintenance management module and the maintenance task module are maintained, so that the fault equipment can be maintained in time, the influence on the working efficiency of hazardous waste incineration is avoided, and the incineration safety is guaranteed. The maintenance and evaluation module is arranged, so that the maintenance personnel with low scores can learn the maintenance personnel with high scores.

Further, still include the removal end, remove end and server remote communication and be connected, it has the App to carry on the removal end for look over in real time and burn the condition.

And core personnel can check the production condition in real time through a mobile phone.

Further, the server further includes:

raw material consumption management module: and the method is used for periodically counting and summarizing the usage amount of the auxiliary raw materials for assisting hazardous waste incineration, and storing the counting and summarizing result in a database.

Through statistics and summarization, cause analysis and dynamic adjustment can be performed in time when abnormality is found.

Drawings

Fig. 1 is a logic block diagram of a hazardous waste incineration online management system according to a first embodiment of the present invention.

Detailed Description

The following is further detailed by way of specific embodiments:

example one

An on-line management system for hazardous waste incineration, which is basically as shown in the attached figure 1: including server and removal end, remove end and server remote communication and be connected, it has the App to carry on the removal end for look over in real time and burn the condition. The server includes:

an inventory management module: the system comprises inventory information used for counting hazardous wastes, wherein the inventory information comprises code information, inventory point information and parameter information of the hazardous wastes; the code information of the dangerous waste comprises a dangerous waste name, a dangerous waste code and a batch, and the parameter information comprises physical parameter information and chemical parameter information of the dangerous waste; for example, the physical parameter information of the hazardous waste comprises information such as heat value, moisture and ash melting point, the chemical parameter information of the hazardous waste comprises sulfur content, chlorine content and contents of low-melting-point metal sodium and potassium elements.

Compatibility management module: the system is used for collecting the compatibility information of the dangerous waste and monitoring and managing the parameter information about the dangerous waste in the compatibility information in real time;

production information monitoring module: the system is used for dynamically monitoring index data of the incinerator when dangerous waste is put into the incinerator for incineration;

the comprehensive safety management module comprises: the system comprises a compatibility management module, a monitoring module, a data processing module and a data processing module, wherein the compatibility management module is used for monitoring and analyzing the parameter information of the compatibility management module; the system is also used for monitoring and analyzing key index data which are easy to cause explosion accidents in the index data of the production information monitoring module; the system is also used for storing the key parameter information and the key index data into a preset database, and sending out warning information in time when the inventory management module, the compatibility management module and the production information monitoring module are monitored and found to have the key parameter information or the key index data. And the data processing system is also used for receiving data abnormal information, wherein the data abnormal information is feedback of a person or intelligent equipment. The feedback information indicates that some equipment has a fault and needs to be maintained.

An online alarm module: the device is used for alarming when relevant important indexes of the hazardous waste incineration device deviate from normal values in normal production. The alarm mode is that the sound-light alarm is set to give out sound-light alarm. The relevant important indexes comprise a temperature alarm index, a pressure alarm index and a smoke emission index. The temperature alarm indexes comprise a rotary kiln temperature alarm index, a secondary combustion chamber temperature alarm index and a quench tower outlet temperature alarm index. Specifically, the following table 1 shows.

Table 1: temperature alarm index meter

Index name	Index threshold
		Temperature of rotary kiln	≧1000℃
Temperature of rotary kiln	≦830℃
		Temperature of the secondary chamber	≧1200℃
Temperature of the secondary chamber	≦1120℃
		Outlet temperature of quench tower	≧200℃
Outlet temperature of quench tower	≦180℃

The pressure alarm indexes comprise a rotary kiln pressure alarm index and a bag-type dust collector resistance alarm index. Specifically, as shown in table 2 below.

Table 2: pressure alarm indicator

The flue gas emission indexes comprise a sulfur dioxide content emission alarm index, a nitrogen oxide emission alarm index, a particulate matter emission alarm index and a carbon monoxide emission alarm index, and are specifically shown in the following table 3.

Table 3: smoke discharge alarm index meter

The maintenance management module: the system comprises a request form, a management module and a service module, wherein the request form is used for receiving and approving and managing equipment to be overhauled and comprises an equipment name, a fault phenomenon and whether the equipment is urgent or not;

a maintenance task module: the system is used for formulating a maintenance task after the application form passes examination and approval, wherein the maintenance task comprises maintenance personnel and a required spare part list;

a maintenance evaluation module: and the method is used for scoring and evaluating the overhaul operation of the overhaul maintainers after the overhaul and maintenance task is finished. Wherein, the fraction is unqualified when the fraction is less than 60 points, the fraction is qualified when the fraction is 60-70 points, the fraction is good when the fraction is 70-90 points, and the fraction is excellent when the fraction is more than 90 points. Wherein the reward can be awarded if the evaluation is excellent, and the recommendation of the disqualification is to the learning of the person who evaluates to excellent.

Raw material consumption management module: and the periodical collaborative inventory management module is used for counting and summarizing the usage amount of the auxiliary raw materials for assisting hazardous waste incineration, and storing the counting and summarizing result in a database. The auxiliary raw materials comprise electric power, natural gas, diesel oil, alkali liquor, lime, activated carbon and the like, and the specific time of the periodicity comprises class, day, week and month. By counting and summarizing the usage amount of the auxiliary raw materials, the reason analysis and the dynamic adjustment can be conveniently and timely carried out when the abnormity is found.

The specific implementation process is as follows:

example two:

in the dangerous waste disposal process, because dangerous waste in the warehouse and the material pit has self-heating property, naturalness and self-reflexibility or contains self-heating property, naturalness and self-reflexibility, various safety accidents such as fire and explosion and the like frequently happen to the dangerous waste incineration temporary storage, the temporary storage room, the material pit, the material conveying system and the incinerator feeding channel. Therefore, in order to guarantee construction safety and information backtracking, cameras are installed in places or equipment such as an incinerator and the like which need manual operation, and video information collected by the cameras is stored in a database. The difference between the second embodiment and the first embodiment is that the server further comprises the following modules:

a data exception receiving module: the system comprises a comprehensive safety management module, a data processing module and a data processing module, wherein the comprehensive safety management module is used for acquiring data abnormal information and a geographic position acquired by the data abnormal information, and the geographic position comprises a physical IP address of the intelligent equipment and a geographic coordinate position of the intelligent equipment;

the video data receiving module: the video information is collected by a camera used for receiving the geographic position of the data abnormal information from the database; the video information is the video information of the time closest to the current time node, and the video information comprises the video information of the specific operation process of the operator. The database stores reference video information of correct operation processes.

A data abnormity judging module: the video information processing device is used for comparing and analyzing the video information and the reference video information, analyzing the similarity value of the video information and the reference video information, setting a similarity threshold value, judging whether the similarity value is greater than or equal to the similarity threshold value, and if the similarity value is greater than or equal to the similarity threshold value, judging that the reason analyzed to be the occurrence reason of the data abnormal information is the equipment reason; if the similarity value is smaller than the similarity threshold value, the reason that the data abnormal information appears is judged to be the reason.

When the reason of the abnormal data information is the reason of the equipment, the maintenance personnel needs to be informed to maintain, and when the reason of the abnormal data information is the reason of the people, the operation personnel only needs to be informed to operate carefully.

The maintenance personnel arrangement module comprises: the data anomaly judging module is used for acquiring state information of all overhaul maintainers when the data anomaly judging module judges and analyzes that the reason of the data anomaly information is the equipment reason, wherein the state information comprises a working state and a non-working state, and preferentially sending overhaul maintenance tasks to the overhaul maintainers in the non-working state; when all maintenance personnel are in working states, geographical position information of all the maintenance personnel is obtained, and the position information is obtained according to a portable maintenance terminal. And then distance calculation is carried out according to the geographical position of the data abnormal information, the distance information of each overhaul and maintenance personnel is arranged in a descending order, and the overtaking time is calculated according to the average speed. And the camera is used for analyzing the current maintenance schedule of each maintenance worker and calculating the remaining time for completing maintenance according to the analysis of the current maintenance schedule. And the system is also used for calculating the total time of each overhaul maintainer, performing descending order arrangement on the total time of each overhaul maintainer, and sending the overhaul maintenance task to the overhaul maintainer with the shortest total time through the maintenance terminal.

When data abnormal information occurs, equipment such as an incinerator does not necessarily break down, operation errors of operators are possible, and if the operators notify the overhaul and maintenance personnel to maintain, the overhaul and maintenance personnel are easy to fail, and the working efficiency is not high. The data abnormity judging module of the embodiment can conveniently compare and analyze the video information with the reference video information, and the reason of the data abnormity information is equipment reason or artificial reason. And the maintenance staff arrangement module can enable the maintenance staff with the shortest total time to maintain if the maintenance staff is maintained when the data abnormity judgment module judges and analyzes that the reason of the data abnormity information is the equipment reason, so that the working efficiency of the maintenance staff is improved.

The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims (10)

1. Dangerous useless burning on-line management system, its characterized in that: comprising a server, said server comprising:

an inventory management module: the system comprises inventory information used for counting hazardous wastes, wherein the inventory information comprises code information, inventory point information and parameter information of the hazardous wastes; the code information of the dangerous waste comprises a dangerous waste name, a dangerous waste code and a batch, and the parameter information comprises physical parameter information and chemical parameter information of the dangerous waste;

compatibility management module: the system is used for collecting the compatibility information of the dangerous waste and monitoring and managing the parameter information about the dangerous waste in the compatibility information in real time;

production information monitoring module: the system is used for dynamically monitoring index data of the incinerator when dangerous waste is put into the incinerator for incineration;

the comprehensive safety management module comprises: the system comprises a compatibility management module, a monitoring module, a data processing module and a data processing module, wherein the compatibility management module is used for monitoring and analyzing the parameter information of the compatibility management module; the system is also used for monitoring and analyzing key index data which are easy to cause explosion accidents in the index data of the production information monitoring module; the system is also used for storing the key parameter information and the key index data into a preset database, and sending out warning information in time when the inventory management module, the compatibility management module and the production information monitoring module are monitored and found to have the key parameter information or the key index data.

2. The hazardous waste incineration online management system of claim 1, wherein: the server further comprises:

an online alarm module: the device is used for alarming when relevant important indexes of the hazardous waste incineration device deviate from normal values in normal production.

3. The hazardous waste incineration online management system of claim 2, wherein: the relevant important indexes comprise a temperature alarm index, a pressure alarm index and a smoke emission index.

4. The hazardous waste incineration online management system of claim 3, wherein: the temperature alarm indexes comprise a rotary kiln temperature alarm index, a secondary combustion chamber temperature alarm index and a quench tower outlet temperature alarm index.

5. The hazardous waste incineration online management system of claim 3, wherein: the pressure alarm indexes comprise a rotary kiln pressure alarm index and a bag-type dust collector resistance alarm index.

6. The hazardous waste incineration online management system of claim 3, wherein: the flue gas emission indexes comprise a sulfur dioxide content emission alarm index, a nitrogen oxide emission alarm index, a particulate matter emission alarm index and a carbon monoxide emission alarm index.

7. The hazardous waste incineration online management system of claim 2, wherein: the alarm mode is that sound and light alarm is carried out through the arranged sound and light alarm.

8. The hazardous waste incineration online management system of claim 1, wherein: the server further comprises the following modules:

the maintenance management module: the system comprises a request form, a management module and a service module, wherein the request form is used for receiving and approving and managing equipment to be overhauled and comprises an equipment name, a fault phenomenon and whether the equipment is urgent or not;

a maintenance task module: the system is used for formulating a maintenance task after the application form passes examination and approval, wherein the maintenance task comprises maintenance personnel and a required spare part list;

a maintenance evaluation module: and the method is used for scoring and evaluating the overhaul operation of the overhaul maintainers after the overhaul and maintenance task is finished.

9. The hazardous waste incineration online management system of claim 1, wherein: still include the removal end, remove end and server remote communication and be connected, it has the App to carry on the removal end for look over in real time and burn the condition.

10. The hazardous waste incineration online management system of claim 1, wherein: the server further comprises:

raw material consumption management module: and the method is used for periodically counting and summarizing the usage amount of the auxiliary raw materials for assisting hazardous waste incineration, and storing the counting and summarizing result in a database.

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