Automatic feeding equipment for columnar productsTechnical Field
The invention relates to the field of feeding equipment, in particular to automatic feeding equipment for columnar products.
Background
The cylindrical product with the spline at one end needs to be kept in a certain orientation and then assembled with other workpieces, but the loading efficiency of the existing cylindrical product in the preset orientation is low.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to solve the technical problems described in the background art, the invention provides automatic feeding equipment for columnar products. And the product and the carrying tray carrying mechanism carries the product from the carrier plate to the first product orientation detection mechanism, and transfers the empty carrying tray from the full carrying tray lifting mechanism to the empty carrying tray lifting mechanism. The orientation of the product is detected through the first product orientation detection mechanism and the second product orientation detection mechanism. The product is discharged in a vertical state through the product rotary discharging mechanism. This application has improved the efficiency of product material loading.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a column product automatic feeding equipment, includes board, full year dish elevating system, empty year dish elevating system, product and year dish transport mechanism, product orientation detection mechanism one, product orientation detection mechanism two, product moving mechanism, the rotatory discharge mechanism of product, full year dish elevating system and empty year dish elevating system are installed to the mesa below of board, are equipped with the several on the mesa and are used for passing the perforation of carrying the dish, install product and carry a dish transport mechanism, product orientation detection mechanism one, product orientation detection mechanism two, product moving mechanism, the rotatory discharge mechanism of product on the mesa of board.
Specifically, full load dish elevating system and empty load dish elevating system constitute by screw mechanism and elevating platform, and screw mechanism comprises lead screw, ball nut, slide, motor, and the lead screw rotates to be connected on the board, and threaded connection has ball nut on the lead screw, and ball nut fixes on the slide, and the slide sliding fit is connected on the board.
Specifically, product and year dish transport mechanism comprises the linear module of X axle level, the linear module of Y axle level, the cylinder clamping jaw, clamping jaw lift cylinder, the sucking disc, sucking disc lift cylinder, the cylinder body of the linear module of X axle level is fixed on the board, the cylinder body of the linear module of Y axle level is fixed on the slide of the linear module of X axle level, be fixed with clamping jaw lift cylinder on the slide of the linear module of Y axle level, be fixed with the cylinder clamping jaw on the piston rod of clamping jaw lift cylinder, be fixed with sucking disc lift cylinder on the cylinder body of the linear module of Y axle level, be fixed with the sucking disc on the piston rod of sucking disc lift cylinder.
Specifically, product orientation detection mechanism one is by product tool one, tool a rotating electrical machines, the U-shaped detects the head, proximity sensor, detect first lift cylinder and constitute, be fixed with product tool one on tool a rotating electrical machines's the output shaft, be equipped with the several on the product tool one and detect the constant head tank, it comprises two draw-in grooves and wearing groove to detect the constant head tank, wear the groove to be located between two draw-in grooves, the cylinder body and the proximity sensor that detect first lift cylinder all fix on the board through the connecting plate, be fixed with the U-shaped on the piston rod that detects first lift cylinder and detect the head, an response piece for cooperating proximity sensor is fixed together with the U-shaped detection head, the U-shaped groove width that the U-shaped detected the head is less than the cylinder diameter of product, the U-shaped groove width that detects the.
Specifically, product orientation detection mechanism two comprises product tool two, tool two rotating electrical machines, CCD camera, and the output shaft of tool two rotating electrical machines is fixed on product tool two, is equipped with the several on the product tool two and detects the constant head tank, detects the constant head tank and comprises two draw-in grooves and wearing groove, and wearing groove is located between two draw-in grooves, and the CCD camera is fixed on the board.
Specifically, product moving mechanism comprises two clamping jaws, two horizontal driving cylinders of clamping jaw, two lift cylinders of clamping jaw, and the cylinder body that two horizontal driving cylinders of clamping jaw fixed on the board is fixed with two lift cylinders of clamping jaw on the piston rod of two horizontal driving cylinders of clamping jaw, is fixed with two clamping jaws on the piston rod of two lift cylinders of clamping jaw.
Specifically, rotatory discharge mechanism of product is by clamping jaw three, the three level of clamping jaw drives actuating cylinder, the three lift cylinders of clamping jaw, revolving cylinder, support plate, the linear module group of support plate level is constituteed, the cylinder body that the three level of clamping jaw drove actuating cylinder and the cylinder body of the linear module group of support plate level all fix on the board, the piston rod that the three level of clamping jaw drove actuating cylinder fixes on the cylinder body of the three lift cylinders of clamping jaw, the piston rod of the three lift cylinders of clamping jaw is fixed on revolving cylinder's cylinder body, revolving cylinder's output shaft is fixed on clamping jaw three, be fixed with the support plate on the slide of the linear module group of support plate level.
The invention has the beneficial effects that: the invention provides automatic feeding equipment for columnar products. And the product and the carrying tray carrying mechanism carries the product from the carrier plate to the first product orientation detection mechanism, and transfers the empty carrying tray from the full carrying tray lifting mechanism to the empty carrying tray lifting mechanism. The orientation of the product is detected through the first product orientation detection mechanism and the second product orientation detection mechanism. The product is discharged in a vertical state through the product rotary discharging mechanism. This application has improved the efficiency of product material loading.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a product and tray handling mechanism of the present invention;
FIG. 3 is a schematic diagram of a first product orientation detection mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a second product orientation detection mechanism and a rotary product discharge mechanism according to the present invention;
in the figure, 1, a machine table, 2, a full-load tray lifting mechanism, 3, an empty-load tray lifting mechanism, 4, a product and load tray carrying mechanism, 5, a product orientation detection mechanism I, 6, a product orientation detection mechanism II, 7, a product moving mechanism, 8, a product rotating discharging mechanism, 41, an X-axis horizontal linear module, 42, a Y-axis horizontal linear module, 43, an air cylinder clamping jaw, 44, a clamping jaw lifting air cylinder, 45, a sucking disc, 46, a sucking disc lifting air cylinder, 51, a product tool I, 52, a tool I rotating motor, 53. U-shaped detection heads, 54, a proximity sensor, 55, a detection head lifting air cylinder, 61, a product tool II, 62, a tool II rotating motor, 63.CCD cameras, 81, a clamping jaw III, 82, a clamping jaw III horizontal driving air cylinder, 83, a clamping jaw III lifting air cylinder, 84, rotating air cylinder, 85, a support plate, 86 and a support plate horizontal linear module are included.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
Fig. 1 is a schematic structural diagram of the present invention, fig. 2 is a schematic structural diagram of a product and tray conveying mechanism of the present invention, fig. 3 is a schematic structural diagram of a first product orientation detection mechanism of the present invention, and fig. 4 is a schematic structural diagram of a second product orientation detection mechanism and a product rotation discharging mechanism of the present invention.
As shown in the attached drawing 1, an automatic feeding device for columnar products comprises a machine table 1, a full-loadtray lifting mechanism 2, an empty-loadtray lifting mechanism 3, a product and tray carrying mechanism 4, a product orientation detection mechanism I5, a product orientation detection mechanism II 6, aproduct moving mechanism 7 and a productrotary discharging mechanism 8, wherein the full-loadtray lifting mechanism 2 and the empty-loadtray lifting mechanism 3 are installed below a table board of the machine table 1, a plurality of through holes for penetrating through a tray are formed in the table board, and the product and tray carrying mechanism 4, the product orientation detection mechanism I5, the product orientation detection mechanism II 6, theproduct moving mechanism 7 and the productrotary discharging mechanism 8 are installed on the table board of the machine table 1.
The full-loaddisc lifting mechanism 2 and the empty-loaddisc lifting mechanism 3 are composed of a screw rod mechanism and a lifting platform, the screw rod mechanism is composed of a screw rod, a ball nut, a sliding seat and a motor, the screw rod is rotatably connected to the machine table 1, the ball nut is in threaded connection with the screw rod and fixed to the sliding seat, and the sliding seat is connected to the machine table 1 in a sliding mode.
The motor orders about the lead screw to rotate, and the ball nut and the sliding seat can be ordered about by the rotating lead screw to move up and down.
As shown in fig. 2, the product and tray carrying mechanism 4 comprises an X-axis horizontallinear module 41, a Y-axis horizontallinear module 42, acylinder clamping jaw 43, a clampingjaw lifting cylinder 44, asuction cup 45, and a suctioncup lifting cylinder 46, wherein a cylinder body of the X-axis horizontallinear module 41 is fixed on the machine table 1, a cylinder body of the Y-axis horizontallinear module 42 is fixed on a sliding seat of the X-axis horizontallinear module 41, a clampingjaw lifting cylinder 44 is fixed on the sliding seat of the Y-axis horizontallinear module 42, acylinder clamping jaw 43 is fixed on a piston rod of the clampingjaw lifting cylinder 44, a suctioncup lifting cylinder 46 is fixed on a cylinder body of the Y-axis horizontallinear module 42, and asuction cup 45 is fixed on a piston rod of the suction.
The product and tray carrying mechanism 4 operates in such a manner that the X-axis horizontallinear module 41 can drive thecylinder clamping jaw 43 and thesuction cup 45 to perform horizontal linear movement. The Y-axis horizontallinear module 42 can drive thecylinder clamping jaw 43 to move linearly back and forth. The clampingjaw lifting cylinder 44 can drive thecylinder clamping jaw 43 to move up and down. The suctioncup lifting cylinder 46 can drive thesuction cup 45 to move up and down.
As shown in fig. 3, the product orientation detection mechanism one 5 is composed of afirst product jig 51, a firstjig rotating motor 52, aU-shaped detection head 53, aproximity sensor 54, and a detectionhead lifting cylinder 55, wherein thefirst product jig 51 is fixed on an output shaft of the firstjig rotating motor 52, a plurality of detection positioning grooves are formed in thefirst product jig 51, each detection positioning groove is composed of two clamping grooves and a through groove, the through groove is located between the two clamping grooves, the cylinder body of the detectionhead lifting cylinder 55 and theproximity sensor 54 are both fixed on the machine table 1 through a connecting plate, theU-shaped detection head 53 is fixed on a piston rod of the detectionhead lifting cylinder 55, and is used for fixing an induction sheet of theproximity sensor 54 and theU-shaped detection head 53 together, the width of the U-shaped groove of theU-shaped detection head 53 is smaller than the diameter of a product, and the width of the.
The working mode of the product orientation detection mechanism I5 is that the end heads at the two ends of the columnar product are respectively embedded into two clamping grooves of the detection positioning groove of the product jig I51, and the column body of the columnar product is positioned in the penetrating groove of the detection positioning groove. A tool-rotatingmotor 52 can drive the product tool-51 and the columnar product to rotate to different stations. The detectionhead lifting cylinder 55 drives theU-shaped detection head 53 to move towards the product below, and theU-shaped detection head 53 can be inserted into the through groove of the detection positioning groove. If the end with the spline is not positioned on the detection position, the column body of the product cannot penetrate into the U-shaped groove of theU-shaped detection head 53, so that the downward stroke of theU-shaped detection head 53 cannot reach the position, the induction sheet cannot be separated from theproximity sensor 54 at the moment, and the orientation of the product is judged to be wrong at the moment. If the end of theU-shaped detection head 53 with the spline is located at the detection position, the spline part can be inserted into the U-shaped groove of theU-shaped detection head 53, so that the stroke of theU-shaped detection head 53 is enough, the induction sheet can be separated from theproximity sensor 54, and the product can be judged to face correctly.
As shown in fig. 4, the product orientation detection mechanism ii 6 is composed of a product jig ii 61, a jigii rotating motor 62, and aCCD camera 63, an output shaft of the jigii rotating motor 62 is fixed on the product jig ii 61, the product jig ii 61 is provided with a plurality of detection positioning grooves, the detection positioning grooves are composed of two clamping grooves and a through groove, the through groove is located between the two clamping grooves, and theCCD camera 63 is fixed on the machine table 1.
The second product orientation detection mechanism 6 works in a mode that the product is placed in the detection positioning groove of thesecond product jig 61, theCCD camera 63 transmits the image of the product in the detection positioning groove to the control machine, and the control machine judges whether the orientation of the product is correct or not.
Theproduct moving mechanism 7 is composed of a second clamping jaw, a second clamping jaw horizontal driving cylinder and a second clamping jaw lifting cylinder, the cylinder body of the second clamping jaw horizontal driving cylinder is fixed on the machine table 1, the second clamping jaw lifting cylinder is fixed on a piston rod of the second clamping jaw horizontal driving cylinder, and the second clamping jaw lifting cylinder is fixed on a piston rod of the second clamping jaw lifting cylinder.
The second clamping jaw horizontal driving cylinder can drive the second clamping jaw to move horizontally, and the second clamping jaw lifting cylinder can drive the second clamping jaw to move up and down.
The productrotary discharging mechanism 8 is composed of a clamping jaw III 81, a clamping jaw IIIhorizontal driving cylinder 82, a clamping jaw IIIlifting cylinder 83, arotary cylinder 84, asupport plate 85 and a support plate horizontallinear module 86, wherein a cylinder body of the clamping jaw IIIhorizontal driving cylinder 82 and a cylinder body of the support plate horizontallinear module 86 are fixed on the machine table 1, a piston rod of the clamping jaw IIIhorizontal driving cylinder 82 is fixed on the cylinder body of the clamping jaw IIIlifting cylinder 83, a piston rod of the clamping jaw IIIlifting cylinder 83 is fixed on the cylinder body of therotary cylinder 84, an output shaft of therotary cylinder 84 is fixed on the clamping jaw III 81, asupport plate 85 is fixed on a sliding seat of the support plate horizontallinear module 86, and a slotted hole for placing a.
The working mode of the product rotating anddischarging mechanism 8 is that the clamping jaw IIIhorizontal driving cylinder 82 can drive the clamping jaw III 81 to move horizontally, the clamping jaw III liftingcylinder 83 can drive the clamping jaw III 81 to move up and down, and the rotatingcylinder 84 can drive the clamping jaw III 81 to rotate. Thethird clamping jaw 81 rotates 90 degrees after picking up the horizontal product, so that the product is in a vertical state. Then, the products in the vertical state are inserted into the slots of thecarrier 85, and finally the carrier horizontallinear module 86 drives thecarrier 85 loaded with the products to move horizontally.
The working mode of this application is, at first with a pile of year dish of having filled the product place full yeardish elevating system 2 on, full yeardish elevating system 2 will carry the dish up to remove and wear out the perforation of mesa. Then thecylinder clamping claw 43 of the product and carrying tray conveying mechanism 4 takes out the product on the carrying tray and places the product into aproduct fixture 51 of a productorientation detection mechanism 5. When all the products of the empty pallet are taken away, the empty pallet is placed on the emptypallet lifting mechanism 3 and is lifted off after the empty pallet is sucked by thesuction cups 45 of the pallet carrying mechanism 4.
After the product has been detected the orientation on productorientation detection mechanism 5,product moving mechanism 7 carries the product from productorientation detection mechanism 5 to product orientation detection mechanism two 6 in, and product orientation detection mechanism two 6 detects the product orientation again. After the detection is finished, the product is rotated to a vertical state by the product rotating anddischarging mechanism 8 and then discharged.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.