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CN112200412B - Production work order management control method, device, computer equipment and storage medium - Google Patents

Production work order management control method, device, computer equipment and storage medium
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CN112200412B
CN112200412BCN202010974640.8ACN202010974640ACN112200412BCN 112200412 BCN112200412 BCN 112200412BCN 202010974640 ACN202010974640 ACN 202010974640ACN 112200412 BCN112200412 BCN 112200412B
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production
parameter
work order
preset
starting
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CN112200412A (en
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许修成
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Guangdong Fuchang Intelligent System Co ltd
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Guangdong Fuchang Intelligent System Co ltd
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Abstract

The application provides a production work order management control method, a production work order management control device, computer equipment and a storage medium. The production work order management control method comprises the steps of obtaining production starting parameters of a production work order, detecting whether the production starting parameters are matched with preset production starting parameters, obtaining production order numbers of the production work order according to the production starting parameters when the production starting parameters are matched with the preset production starting parameters, updating the production order numbers corresponding to the preset production starting parameters to the order numbers of the production work order between the production order numbers, and adjusting the production order numbers to be the next order numbers of the production order numbers corresponding to the preset production starting parameters. When the production starting parameters are matched with the preset production starting parameters, the two production worksheets are associated worksheets, and the serial numbers of the current production worksheets are adjusted, so that each production line or production machine is simultaneously applied to the corresponding working procedures of the associated production worksheets with different priorities, the utilization rate of the production line or production machine is improved, and the production efficiency of the product is improved.

Description

Production engineering management control method, device, computer equipment and storage medium
Technical Field
The invention relates to the technical field of workshop production work order control, in particular to a production work order control method, a production work order control device, computer equipment and a storage medium.
Background
Along with the rapid development of artificial intelligence control technology, the production process flow is updated in each production technical field, so that the production efficiency and the production cost are greatly optimized, wherein the control of the production process between production workshops is particularly outstanding. Through the management to the workshop for cooperation between each workshop is more perfect, is convenient for improve the efficiency of the joint production between each workshop.
The conventional production shop management system simply monitors the working procedures of the production worksheets in each shop, and does not optimize the production of different production worksheets, for example, the conventional production shop management system simply prioritizes the production worksheets, i.e. preferentially produces important production worksheets. Although products with higher product values can be produced preferentially, in the actual production process, each product can be produced through a plurality of production processes, and for products with higher product values, the processes required to be used and corresponding production machines are increased. In this way, other products with lower priorities can be produced after the production of the products with the highest priorities is completed. In this process, the production line or the production machine will be occupied independently, and some of the machines with lower priority may be used for simultaneous production, or the products with lower priority may be produced and assembled, so that the production line or the production machine cannot be produced in time, so that the usage rate of the production line or the production machine is reduced, that is, the idle time of some production lines or production machines is too long, which results in too long production time of a batch of products with work orders, so that the production efficiency is reduced, and further the production cost is increased.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a production work order management control method, a device, computer equipment and a storage medium, which are convenient for sequencing associated production work orders to improve the production efficiency of products.
The aim of the invention is realized by the following technical scheme:
A production process management control method, comprising:
Acquiring production starting parameters of a production work order;
detecting whether the start-up parameters are matched with preset start-up parameters or not;
When the start-up parameter is matched with the preset start-up parameter, acquiring a production sequence number of the production work order according to the start-up parameter;
Updating the production sequence number corresponding to the preset production starting parameter to the sequence number of the production work order between the production sequence numbers, and adjusting the production sequence number to be the next sequence number of the production sequence number corresponding to the preset production starting parameter, wherein the production starting parameter is used as the preset production starting parameter for comparison and matching of the next production work order.
In one embodiment, the preset start-up parameters comprise first start-up parameters, the first start-up parameters comprise production simultaneity parameters, the detecting whether the start-up parameters are matched with the preset start-up parameters comprises detecting whether the start-up parameters are identical to the first start-up parameters, and when the start-up parameters are matched with the preset start-up parameters, the obtaining of the production sequence number of the production work order according to the start-up parameters comprises obtaining of the production sequence number of the production work order according to the start-up parameters when the start-up parameters are identical to the first start-up parameters.
In one embodiment, the preset start-up parameter further comprises a second start-up parameter, the second start-up parameter comprises a production identity parameter, the detecting whether the start-up parameter is identical to the first start-up parameter or not is further performed after the detecting, when the start-up parameter is different from the first start-up parameter, whether the start-up parameter is identical to the second start-up parameter or not is further performed, and when the start-up parameter is identical to the second start-up parameter, the production sequence number of the production work order is obtained according to the start-up parameter.
In one embodiment, the preset start-up parameter further comprises a third start-up parameter, the third start-up parameter comprises a production continuity parameter, the detecting whether the start-up parameter is the same as the second start-up parameter or not is further performed after the detecting, when the start-up parameter is different from the second start-up parameter, whether the start-up parameter is the same as the third start-up parameter or not, and when the start-up parameter is the same as the third start-up parameter, the production sequence number of the production work order is obtained according to the start-up parameter.
In one embodiment, the updating the production order number corresponding to the preset production starting parameter to the production work order number between the production order numbers includes increasing the production work order number corresponding to the preset production starting parameter to the production work order number between the production order number and the production order number.
In one embodiment, the step of increasing the sequence of the production work order from the production order number corresponding to the preset production start parameter to the production work order number comprises the step of adding and updating the sequence of the production work order from the production order number corresponding to the preset production start parameter to the production order number one by one.
In one embodiment, the updating the production order number corresponding to the preset production order parameter to the number of the production work order between the production order numbers, and adjusting the production order number to be the next number of the production order number corresponding to the preset production order parameter, further includes detecting whether the production order number is the preset production order number, when the production order number is the preset production order number, obtaining the production work order of the next number of the production order number, and taking the production order parameter of the production work order of the next number of the production order number as the preset production order parameter of the rest production work orders.
A production process management control device, the device comprising:
the acquisition module is used for acquiring the production starting parameters of the production work order;
the processing module is used for detecting whether the start-up parameter is matched with a preset start-up parameter or not, and acquiring a production sequence number of the production work order according to the start-up parameter when the start-up parameter is matched with the preset start-up parameter;
And the adjusting module is used for updating the production sequence number corresponding to the preset production starting parameter to the sequence number of the production work order between the production sequence numbers, and adjusting the production sequence number to be the next sequence number of the production sequence number corresponding to the preset production starting parameter, wherein the production starting parameter is used as the preset production starting parameter for comparison and matching of the next production work order.
A computer device comprising a memory storing a computer program and a processor which when executing the computer program performs the steps of:
Acquiring production starting parameters of a production work order;
detecting whether the start-up parameters are matched with preset start-up parameters or not;
When the start-up parameter is matched with the preset start-up parameter, acquiring a production sequence number of the production work order according to the start-up parameter;
Updating the production sequence number corresponding to the preset production starting parameter to the sequence number of the production work order between the production sequence numbers, and adjusting the production sequence number to be the next sequence number of the production sequence number corresponding to the preset production starting parameter, wherein the production starting parameter is used as the preset production starting parameter for comparison and matching of the next production work order.
A computer readable storage medium having stored thereon a computer program which when executed by a processor performs the steps of:
Acquiring production starting parameters of a production work order;
detecting whether the start-up parameters are matched with preset start-up parameters or not;
When the start-up parameter is matched with the preset start-up parameter, acquiring a production sequence number of the production work order according to the start-up parameter;
Updating the production sequence number corresponding to the preset production starting parameter to the sequence number of the production work order between the production sequence numbers, and adjusting the production sequence number to be the next sequence number of the production sequence number corresponding to the preset production starting parameter, wherein the production starting parameter is used as the preset production starting parameter for comparison and matching of the next production work order.
Compared with the prior art, the invention has at least the following advantages:
Comparing the current production worksheets with the production worksheets corresponding to the preset production opening parameters, distinguishing the relevance between the two production worksheets by comparing the production opening parameters of the two production worksheets, when the production opening parameters are matched with the preset production opening parameters, the two production worksheets are the relevant worksheets, and the production worksheets corresponding to the current production worksheets and the preset production opening parameters are sequentially ordered by adjusting the serial numbers of the current production worksheets, so that the relevant production worksheets are conveniently divided into a serial number area, each production line or each production machine is simultaneously applied to the corresponding working procedures of the relevant production worksheets with different priorities, the utilization rate of the production line or the production machine is improved, and the production efficiency of products is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of a method of controlling a production process control in one embodiment;
fig. 2 is an internal structural diagram of a computer device in one embodiment.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The invention relates to a production work order management control method. In one embodiment, the production work order management control method comprises the steps of obtaining production starting parameters of a production work order, detecting whether the production starting parameters are matched with preset production starting parameters, obtaining production order numbers of the production work order according to the production starting parameters when the production starting parameters are matched with the preset production starting parameters, updating the production order numbers corresponding to the preset production starting parameters to the order numbers of the production work order among the production order numbers, and adjusting the production order numbers to be the next order number of the production order numbers corresponding to the preset production starting parameters, wherein the production starting parameters are used as the next production work order to be compared with the matched preset production starting parameters. Comparing the current production worksheets with the production worksheets corresponding to the preset production opening parameters, distinguishing the relevance between the two production worksheets by comparing the production opening parameters of the two production worksheets, when the production opening parameters are matched with the preset production opening parameters, the two production worksheets are the relevant worksheets, and the production worksheets corresponding to the current production worksheets and the preset production opening parameters are sequentially ordered by adjusting the serial numbers of the current production worksheets, so that the relevant production worksheets are conveniently divided into a serial number area, each production line or each production machine is simultaneously applied to the corresponding working procedures of the relevant production worksheets with different priorities, the utilization rate of the production line or the production machine is improved, and the production efficiency of products is improved.
Referring to fig. 1, a flowchart of a method for controlling a process control according to an embodiment of the invention is shown. The production process management control method comprises part or all of the following steps.
S100, acquiring production starting parameters of the production work order.
In this embodiment, the production work order is a work order that needs to be ordered currently, and the production start parameters of the production work order include each process and corresponding process time of a product that needs to be produced, where each process corresponds to a time when the current process is started, that is, a process start time of each process, and production conditions such as production time, temperature, and pressure corresponding to each process have differences in different degrees. Moreover, each production process produces components for assembly or forming the final product such that different final products exist or produce the same components. Also, one of the production worksheets produces a product using a production line or part of a production machine, and another production worksheet produces a product using a production line or part of a production machine, and the production lines or machines required for the production of the plurality of production worksheets are identical. Therefore, the production conditions of each production work order are conveniently divided by acquiring the production starting parameters of the production work orders, and a plurality of production work orders associated with the production conditions are conveniently and simultaneously or continuously produced, so that the utilization rate of a production line or a production machine is improved.
And S200, detecting whether the start-up parameters are matched with preset start-up parameters.
In this embodiment, detecting the start-up parameter and the preset start-up parameter is to detect whether the production condition of the current production work order is the same as the production condition corresponding to the preset start-up parameter, where the production work order corresponding to the preset start-up parameter and the current production work order are the same batch work order. In the same batch of work orders, the preset production starting parameter is a production starting parameter corresponding to the previous production work order, namely, the current production work order is a subsequent work order of the production work order corresponding to the preset production starting parameter. Therefore, the work orders in the same batch are sequentially detected, so that the work orders with the same production starting condition in the work orders in the same batch are conveniently divided, the relevance sorting of the plurality of production work orders in the current batch is conveniently carried out, and further, in the subsequent production process, the production work orders associated with the production conditions are conveniently produced simultaneously or continuously, so that the utilization rate of a production line or a production machine is improved.
And S300, when the start-up parameter is matched with the preset start-up parameter, acquiring a production sequence number of the production work order according to the start-up parameter.
In this embodiment, the preset start-up parameter is a work order before the current production work order, that is, the production rank number corresponding to the preset start-up parameter is before the production rank number corresponding to the current production work order, that is, the production rank number corresponding to the current production work order is greater than the production rank number corresponding to the preset start-up parameter. The production starting parameter is matched with the preset production starting parameter, so that the fact that the production condition of the current production work order is matched with the production condition of the production work order corresponding to the preset production starting parameter is indicated, namely, the fact that the production condition of the current production work order is associated with the production condition of the production work order corresponding to the preset production starting parameter is indicated. Therefore, after the two production work orders are matched, in order to divide a plurality of production work orders related to production conditions conveniently, the current production work orders are conveniently arranged behind the production work orders corresponding to the preset production starting parameters by acquiring the production sequence numbers, even if the current production work orders are in the actual production process, the same production line or production machine is used for producing the products of the current production work orders while producing the products of the production work orders corresponding to the preset production starting parameters, or the products of the current production work orders are continuously produced in a seamless connection mode after the products of the production work orders corresponding to the preset production starting parameters are produced, the utilization rate of the production line or production machine is improved, and the idle time of the production line or the production machine is reduced.
S400, updating the production sequence number corresponding to the preset production starting parameter to the sequence number of the production work order between the production sequence numbers, and adjusting the production sequence number to be the next sequence number of the production sequence number corresponding to the preset production starting parameter, wherein the production starting parameter is used as the preset production starting parameter for comparison and matching of the next production work order.
In this embodiment, each production work order corresponds to a production ranking number, which is a ranking number that is ranked according to priority prior to performing the method. When the start-up parameter is matched with the preset start-up parameter, that is, the current production work order and the production work order of the preset start-up parameter are the associated work orders, that is, the production conditions of the current production work order are the same as those of the production work order of the preset start-up parameter, the production order of the current production work order is adjusted at the moment, so that the serial number of the current production work order is behind the serial number of the production work order of the preset start-up parameter, the current production work order is adjacent to the production work order of the preset start-up parameter, and production of products required to be produced on the current production work order and the production work order of the preset start-up parameter is facilitated in the production process simultaneously or continuously. In order to avoid the confusion of the arrangement of the production sequence numbers, the current production work order is updated to the sequence numbers among the production work orders of the preset production starting parameters before the arrangement of the production sequence numbers of the current production work order is adjusted, for example, the production sequence numbers of the production work orders of the preset production starting parameters to the production sequence numbers of the current production work order are all increased by 1, so that the sequence numbers among the current production work order to the production work orders of the preset production starting parameters are all moved backwards by one sequence number, the current production work order is conveniently arranged behind the production work orders of the preset production starting parameters, a new production sequence is formed, the associated production work orders are conveniently divided into adjacent production sequence numbers, the production of the product orders on the associated production work is conveniently and simultaneously or continuously carried out, the utilization rate of a production line or a production machine is improved, and the idle time of the production line or the production machine is reduced.
In the production work order management control method, the current production work order is compared with the production work order corresponding to the preset production start parameter, the relevance between the two production work orders is distinguished by comparing the production start parameters of the two production work orders, when the production start parameter is matched with the preset production start parameter, the two production work orders are the relevant work orders, the production work orders corresponding to the current production work order and the preset production start parameter are sequentially ordered by adjusting the serial numbers of the current production work orders, the relevant production work orders are conveniently divided into a serial number area, and therefore each production line or production machine is simultaneously applied to the procedures corresponding to the relevant production work orders with different priorities, and the utilization rate of the production line or the production machine is improved, and the production efficiency of products is improved.
In one embodiment, the preset start-up parameters comprise first start-up parameters, the first start-up parameters comprise production simultaneity parameters, the detecting whether the start-up parameters are matched with the preset start-up parameters comprises detecting whether the start-up parameters are identical to the first start-up parameters, and when the start-up parameters are matched with the preset start-up parameters, the obtaining of the production sequence number of the production work order according to the start-up parameters comprises obtaining of the production sequence number of the production work order according to the start-up parameters when the start-up parameters are identical to the first start-up parameters. In this embodiment, the first start-up parameter includes a production concurrency parameter, that is, it is determined whether the current production work order and the production work order corresponding to the preset start-up parameter are two work orders that can be produced simultaneously, that is, it is determined whether the production process of the current production work order can be performed simultaneously when the production process in the production work order corresponding to the preset start-up parameter is executed. In this way, the simultaneity of the current production work order and the production work order corresponding to the preset production start parameter is compared, namely, the simultaneity of the current production work order and the production condition of the production work order corresponding to the preset production start parameter is compared. When the production starting parameters are the same as the first production starting parameters, the process of the current production work order can be performed simultaneously with the process of the production work order corresponding to the preset production starting parameters, and the process of a plurality of production work orders which are related and have different priorities can be conveniently performed simultaneously on the same production line or production machine, so that products with different priorities can be conveniently produced simultaneously on the same production line or production machine, the utilization rate of the production line or production machine is improved, and the production efficiency of the products is improved.
Further, the preset start-up parameters further comprise second start-up parameters, the second start-up parameters comprise production uniformity parameters, the detection of whether the start-up parameters are identical to the first start-up parameters or not is further performed after the detection of whether the start-up parameters are identical to the second start-up parameters or not when the start-up parameters are different from the first start-up parameters, and when the start-up parameters are identical to the second start-up parameters, the production sequence number of the production work order is obtained according to the start-up parameters. In this embodiment, the second start-up parameter includes a production identity parameter, that is, it is determined whether the current production work order and the production work order corresponding to the preset start-up parameter are two work orders capable of producing the same product, that is, it is determined whether the production process of the current production work order is the same when the production process in the production work order corresponding to the preset start-up parameter is executed. In this way, the similarity of the production conditions of the current production work order and the production work order corresponding to the preset production start parameters is compared by comparing the same of the current production work order and the production work order corresponding to the preset production start parameters. When the production starting parameters are the same as the second production starting parameters, the fact that the products produced by the process of the current production work orders are the same as the products produced by the process of the production work orders corresponding to the preset production starting parameters is indicated, and the processes corresponding to the production work orders which are related and have different priorities are conveniently carried out simultaneously on the same production line or production machine, so that the products with different priorities are conveniently produced simultaneously on the same production line or production machine, the utilization rate of the production line or production machine is improved, and the production efficiency of the products is improved.
Further, the preset start-up parameters further comprise third start-up parameters, the third start-up parameters comprise production continuity parameters, the detection of whether the start-up parameters are identical to the second start-up parameters or not further comprises the steps of detecting whether the start-up parameters are identical to the third start-up parameters or not when the start-up parameters are different from the second start-up parameters, and obtaining the production sequence number of the production work order according to the start-up parameters when the start-up parameters are identical to the third start-up parameters. In this embodiment, the third start-up parameter includes a production continuity parameter, that is, it is determined whether the current production work order and the production work order corresponding to the preset start-up parameter are two work orders that can be produced in a seamless manner, that is, it is determined whether the production process of the current production work order can be continuously executed on the same production line or production machine after the production process in the production work order corresponding to the preset start-up parameter is executed. In this way, the continuity of the current production work order and the production work order corresponding to the preset production start parameter is compared, namely, the continuity of the production conditions of the current production work order and the production work order corresponding to the preset production start parameter is compared. When the start-up parameter is the same as the third start-up parameter, it indicates that the process of the current production work order can be the same as the process of the production work order corresponding to the preset start-up parameter, and the continuous connection indicates that the process of the current production work order is continuously executed on the same production line or production machine after the process of the production work order corresponding to the preset start-up parameter is completed, so that the processes corresponding to a plurality of production work orders which are related and have different priorities are conveniently and simultaneously executed on the same production line or production machine, thereby being convenient for simultaneously producing products with different priorities on the same production line or production machine, improving the utilization rate of the production line or production machine and improving the production efficiency of the products.
In one embodiment, the updating the production order number corresponding to the preset production starting parameter to the production work order number between the production order numbers includes increasing the production work order number corresponding to the preset production starting parameter to the production work order number between the production order number and the production order number. In this embodiment, in order to avoid confusion of the arrangement of the production order numbers, before adjusting the production order number of the current production work order, the current production work order is updated to the order numbers between the production work orders of the preset production start parameters, that is, the order increasing processing is performed on the order numbers of the production work orders, for example, the order numbers of the production work orders between the production order numbers corresponding to the preset production start parameters and the production work orders are updated one by one. In this way, the production sequence numbers in the part are adjusted and updated, so that the sequence numbers from the current production work order to the production work orders of the preset production starting parameters are all moved backwards, the production sequence numbers of the current production work order are conveniently adjusted to the production sequence numbers corresponding to the preset production starting parameters, and the production work orders with different priorities are conveniently divided into adjacent production sequence numbers, so that products with different priorities are produced simultaneously on the same production line or production machine, the utilization rate of the production line or production machine is improved, and the production efficiency of the products is improved.
In one embodiment, the updating the production order number corresponding to the preset production order parameter to the number of the production work order between the production order numbers, and adjusting the production order number to be the next number of the production order number corresponding to the preset production order parameter, further includes detecting whether the production order number is the preset production order number, when the production order number is the preset production order number, obtaining the production work order of the next number of the production order number, and taking the production order parameter of the production work order of the next number of the production order number as the preset production order parameter of the rest production work orders. In this embodiment, the production rank number is the number of the current production work order, and at this time, it is required to perform end comparison on the number of the current production work order to determine whether the current production work order is the last production work order in the batch of production work orders, where the preset production rank number is the production work order corresponding to the last production work order in the batch of production work orders. When the production sequence number is the preset production sequence number, the comparison is performed on each production work order of the whole batch, namely, the fact that the production work orders associated with the production work orders corresponding to the preset production start parameters are selected and arranged in the adjacent sequence numbers is indicated, and the division of the production work orders associated with the production work orders corresponding to the preset production start parameters is realized. At this time, the production start parameters of the remaining production work orders are different from the preset production start parameters, and the remaining production work orders need to be continuously divided in a correlated manner, that is, the remaining production work orders are continuously divided into other different production start parameters, so that the remaining production work orders are continuously divided. In this way, the production worksheets with earlier serial numbers in the remaining production worksheets are used as a reference standard, namely, the production worksheets are used as preset production opening parameters of the subsequent remaining production worksheets, and the production opening parameters of the production worksheets are used as the standard for comparison, so that the production worksheets related to the production worksheets are divided, the remaining production worksheets are divided again conveniently, the division of the production worksheets of the whole batch is realized, the division of the production worksheets which are different in relation and have different priorities is facilitated, and therefore, products with different priorities can be produced simultaneously on the same production line or production machine, the utilization rate of the production line or the production machine is improved, and the production efficiency of the products is improved.
It will be appreciated that the specific parameters of the product are arranged by personnel at the receiving site, for example the yield, time and corresponding number of people of different kinds of products, before the production of the product required on the production work order. The parameters are required to be safely and correctly given to production staff, two-dimension codes are sprayed on production worksheets, the production staff can obtain corresponding production worksheets while obtaining production materials, each production worksheet corresponds to various parameters of produced products, the parameters are displayed on the production worksheets in a two-dimension code mode, and the production staff can conveniently and accurately obtain the production starting parameters on the production worksheets through a code scanning gun. However, in the actual code scanning process, since the production work orders are issued to the production staff through paper cards, and the products produced by the execution of the different production workshops are different, when the production staff of the different production workshops pick up the production work orders at the material receiving position, a situation of cross error pick-up occurs, for example, the production work orders of the two workshops are partially mutually misplaced. This will result in that both workshops will not be able to produce the specified product, and after all not all workshops will produce the same process. In order to ensure the qualification rate of the products, it is necessary to retrieve all production worksheets of the production workshops, and then to reproduce new production worksheets, and issue the new production worksheets to the corresponding production workshops one by one, thereby resulting in a decrease in production efficiency.
In order to improve the production efficiency, the method further comprises the following steps before acquiring the production start parameters of the production work order:
obtaining a tabulated image of the production work order;
Acquiring gray values of a workshop number identification area of the production work order according to the tabulated image;
Detecting whether the gray value is the same as a preset gray value, wherein the number of each production workshop corresponds to the preset gray value;
when the gray value is the same as the preset gray value, step S100 is performed.
In this embodiment, the preset gray value is a gray value corresponding to the number of each production shop, for example, when the code scanning gun obtains the gray value of the shop number identification area of the production work order, the preset gray value built in the code scanning gun is compared with the gray value, and the preset gray value of the code scanning gun in each shop is different, and the gray value corresponds to the shop number, for example, when the gray value is 0, the corresponding shop is a shop number 0, and when the gray value is 255, the corresponding shop is a shop number 255. Therefore, when the gray value obtained by the code scanning gun of each workshop is the same as the corresponding preset gray value, the current production work order is the work order to be produced in the workshop, namely, the product produced by the current work order is the product required to be produced by the workshop, and each production work order is produced in the corresponding workshop.
And when the gray value is different from the preset gray value, sending an alarm signal to a monitoring system. In this embodiment, the code scanning gun is connected with the production work order management control device, all information acquired by the code scanning gun is shared with the production work order management control device, so that the processing module can compare the acquired gray values conveniently, and an alarm instruction can be sent conveniently when the gray values are different from the preset gray values so as to inform monitoring personnel that the production work order is wrongly sent. Therefore, only the workshops with the production worksheets with errors send out alarms, the number of workshops with the errors of the production worksheets is convenient to know, only the production worksheets of the workshops with the alarms need to be recovered, production worksheets of other production workshops are not required to be recovered, namely, other workshops without the errors of the production worksheets continue to be produced, normal production of other workshops with the correct production worksheets is ensured, namely, production of products of the workshops with the correct production worksheets is not influenced, and production efficiency of each production workshop is improved.
Further, when the producer aligns the code scanning gun to the two-dimensional code on the production work order, two or more production work orders are easily taken off from a stack of production work orders without knowledge due to sweat stains or greasy dirt on hands, so that the types and the quantity of the actually produced products are inconsistent with the expected types and quantities. After all, a self-contained product is composed of a plurality of different parts, and any one of the parts is less than the whole product, so that the product cannot be delivered as expected, and the missing part needs to be searched again, namely the integrity of the product is reduced, and the production cost of the product is increased.
In order to avoid the occurrence of the above situation, the method further comprises the following steps before obtaining the production start parameter of the production work order:
acquiring an identification two-dimensional code of a production work order, wherein the identification two-dimensional code and the two-dimensional code corresponding to the production starting parameter are both positioned on the production work order;
Acquiring production characteristic parameters according to the identification two-dimensional code, wherein the production characteristic parameters are the production types and the quantity of products corresponding to the identification two-dimensional code;
detecting whether the production characteristic parameters are larger than or equal to preset parameters;
when the production characteristic parameter is greater than or equal to the preset parameter, step S100 is performed.
In this embodiment, the identification two-dimensional code is used to represent the type and number of products that need to be produced by the production work order, and the production characteristic parameter is obtained by analyzing the identification two-dimensional code, that is, the identification two-dimensional code includes parameters of the type and number of products. The preset parameters correspond to the total types and the total numbers of the products of the production worksheets in a batch, and the preset parameters can be set in advance by production personnel or can be built in the production worksheets control device. Thus, when the production characteristic parameter is greater than or equal to the preset parameter, the type and the number of the production work orders in the batch are all indicated to reach the standard, namely, the type and the number of the production work orders in the batch are matched with the type and the number corresponding to the preset parameter, namely, the type and the number of the production work orders in the batch are at least the type and the number corresponding to the preset parameter, so that the number and the type of the parts produced subsequently can reach the requirements, the integrity of the product assembled by the produced parts is ensured, the loss rate of the product is reduced, and the integrity of the product is improved.
In addition, in this embodiment, in order to ensure the integrity of the product, the types and the number of the produced components may exceed the types and the number corresponding to the preset parameters, so that the product only has the situation of too many parts, but does not have the missing situation.
In one embodiment, the identification two-dimensional code is obtained according to the tabulated image, that is, the identification two-dimensional code is obtained from the tabulated image, that is, the two-dimensional code image on the tabulated image is obtained by analyzing the tabulated image, so that the identification two-dimensional code is obtained. Therefore, after a production worker receives the production work order, the gray value of the workshop number identification area is acquired through the tabulated image, so that whether the production work order is accurately issued to a corresponding workshop or not can be detected. After the production work order accurately corresponds to the workshop number, in order to reduce the probability of missed scanning of the production work order, the identification two-dimensional code is acquired through the tab making image again, so that the number and the types of parts produced in the follow-up process can meet the requirements, the produced parts are assembled to form a complete product, the missing rate of the product is reduced, the integrity of the product is improved, and the technical effects of reducing the probability of missed scanning of the production work order are achieved.
In the above embodiments, the two-dimensional code image, the encoded image, and the tabulated image are obtained by a CCD (charge coupled device ) camera.
It should be understood that, although the steps in the flowchart of fig. 1 are shown in sequence as indicated by the arrows, the steps are not necessarily performed in sequence as indicated by the arrows. The steps are not strictly limited to the order of execution unless explicitly recited herein, and the steps may be executed in other orders. Moreover, at least a portion of the steps in fig. 1 may include a plurality of steps or stages, which are not necessarily performed at the same time, but may be performed at different times, and the order of the steps or stages is not necessarily sequential, but may be performed in rotation or alternatively with at least a portion of the steps or stages in other steps or other steps.
The application also provides a production work order management control device which is realized by adopting the production work order management control method in any embodiment. In one embodiment, the production work order management control device is provided with a functional module for realizing the correspondence of each step of the production work order management control method. The production work order management control device comprises an acquisition module, a processing module and an adjustment module, wherein the acquisition module is used for acquiring production starting parameters of a production work order, the processing module is used for detecting whether the production starting parameters are matched with preset production starting parameters or not, acquiring production order numbers of the production work order according to the production starting parameters when the production starting parameters are matched with the preset production starting parameters, and the adjustment module is used for updating the production order numbers corresponding to the preset production starting parameters to the order numbers of the production work order between the production order numbers and adjusting the production order numbers to be the next order numbers of the production order numbers corresponding to the preset production starting parameters, wherein the production starting parameters are used as the preset production starting parameters for comparison and matching of the next production work order.
In one embodiment, the preset start-up parameters include a first start-up parameter, the first start-up parameter includes a production simultaneity parameter, the processing module is configured to detect whether the start-up parameter is the same as the first start-up parameter, and when the start-up parameter is the same as the first start-up parameter, the processing module is further configured to obtain a production rank number of the production work order according to the start-up parameter. In this embodiment, the first start-up parameter includes a production concurrency parameter, that is, the processing module is used to determine whether the current production work order and the production work order corresponding to the preset start-up parameter are two work orders that can be produced simultaneously, that is, the processing module is used to determine whether the production process of the current production work order can be performed simultaneously when executing the production process in the production work order corresponding to the preset start-up parameter. In this way, the processing module compares the simultaneity of the current production work order with the production work order corresponding to the preset production start parameter, namely, the processing module compares the simultaneity of the production conditions of the current production work order and the production work order corresponding to the preset production start parameter. When the production starting parameters are the same as the first production starting parameters, the process of the current production work order can be performed simultaneously with the process of the production work order corresponding to the preset production starting parameters, and the process of a plurality of production work orders which are related and have different priorities can be conveniently performed simultaneously on the same production line or production machine, so that products with different priorities can be conveniently produced simultaneously on the same production line or production machine, the utilization rate of the production line or production machine is improved, and the production efficiency of the products is improved.
Further, the preset start-up parameters further comprise second start-up parameters, the second start-up parameters comprise production uniformity parameters, the processing module is used for detecting whether the start-up parameters are identical to the second start-up parameters or not when the start-up parameters are different from the first start-up parameters, and the processing module is further used for obtaining the production sequence number of the production work order according to the start-up parameters when the start-up parameters are identical to the second start-up parameters. In this embodiment, the second start-up parameter includes a production identity parameter, that is, the processing module is used to determine whether the current production work order and the production work order corresponding to the preset start-up parameter are two work orders capable of producing the same product, that is, the processing module is used to determine whether the production process of the current production work order is the same when executing the production process in the production work order corresponding to the preset start-up parameter. In this way, the processing module compares the similarity of the current production work order and the production work order corresponding to the preset production start parameter, namely, the processing module compares the similarity of the production conditions of the current production work order and the production work order corresponding to the preset production start parameter. When the production starting parameters are the same as the second production starting parameters, the fact that the products produced by the process of the current production work orders are the same as the products produced by the process of the production work orders corresponding to the preset production starting parameters is indicated, and the processes corresponding to the production work orders which are related and have different priorities are conveniently carried out simultaneously on the same production line or production machine, so that the products with different priorities are conveniently produced simultaneously on the same production line or production machine, the utilization rate of the production line or production machine is improved, and the production efficiency of the products is improved.
Still further, the preset start-up parameters further comprise third start-up parameters, the third start-up parameters comprise production continuity parameters, the processing module is used for detecting whether the start-up parameters are identical to the third start-up parameters or not when the start-up parameters are different from the second start-up parameters, and the processing module is further used for obtaining the production sequence number of the production work order according to the start-up parameters when the start-up parameters are identical to the third start-up parameters. In this embodiment, the third start-up parameter includes a production continuity parameter, that is, the processing module is used to determine whether the current production work order and the production work order corresponding to the preset start-up parameter are two work orders that can be produced in a seamless manner, that is, the processing module is used to determine whether the production process of the current production work order can be continuously executed on the same production line or production machine after the production process in the production work order corresponding to the preset start-up parameter is executed. In this way, the processing module compares the continuity of the production conditions of the current production work order and the production work order corresponding to the preset production start parameter by comparing the continuity of the current production work order and the production work order corresponding to the preset production start parameter. When the start-up parameter is the same as the third start-up parameter, it indicates that the process of the current production work order can be the same as the process of the production work order corresponding to the preset start-up parameter, and the continuous connection indicates that the process of the current production work order is continuously executed on the same production line or production machine after the process of the production work order corresponding to the preset start-up parameter is completed, so that the processes corresponding to a plurality of production work orders which are related and have different priorities are conveniently and simultaneously executed on the same production line or production machine, thereby being convenient for simultaneously producing products with different priorities on the same production line or production machine, improving the utilization rate of the production line or production machine and improving the production efficiency of the products.
In one embodiment, the adjustment module is configured to perform an order increasing process on the production work order number from the production order number corresponding to the preset production start parameter to the production work order number between the production order number. In this embodiment, in order to avoid confusion of the arrangement of the production order numbers, before the adjustment module adjusts the production order numbers of the current production work order, the adjustment module updates the current production work order to the order numbers between the production work orders of the preset production start parameters, that is, the adjustment module performs an order increasing process on the order numbers of the production work orders, for example, the adjustment module updates the order numbers of the production work orders from the production order numbers corresponding to the preset production start parameters to the production work orders one by one. Therefore, the adjusting module adjusts and updates the production sequence numbers in the part, so that the sequence numbers from the current production work order to the production work orders of the preset production starting parameters are all moved backwards, the production sequence of the current production work order is conveniently adjusted to the position behind the number adjustment production sequence numbers corresponding to the preset production starting parameters, the production work orders with different priorities are conveniently divided into adjacent production sequence numbers, products with different priorities are produced simultaneously on the same production line or production machine, the utilization rate of the production line or production machine is improved, and the production efficiency of the products is improved.
In one embodiment, the processing module is configured to detect whether the production rank number is a preset production rank number, and when the production rank number is the preset production rank number, obtain a production work order of a next sequence number of the production rank number, where a start-up parameter of the production work order of the next sequence number of the production rank number is used as a preset start-up parameter of the remaining production work orders. In this embodiment, the production rank number is the number of the current production work order, and the processing module needs to perform end comparison on the number of the current production work order to determine whether the current production work order is the last production work order in the batch of production work orders. The preset production sequence number is the production work order corresponding to the last production work order in the batch of production work orders. When the processing module detects that the production sequence number is the preset production sequence number, the comparison is carried out on each production work order of the whole batch, namely, the fact that the production work orders associated with the production work orders corresponding to the preset production starting parameters are selected is indicated, the production work orders are arranged in the adjacent sequence numbers, and the division of the production work orders associated with the production work orders corresponding to the preset production starting parameters is achieved. At this time, the production starting parameters of the remaining production work orders are different from the preset production starting parameters, and the processing module needs to divide the remaining production work orders continuously in a correlated manner, that is, the processing module divides the remaining production work orders continuously into other different production starting parameters, so that the processing module divides the remaining production work orders continuously. In this way, the processing module takes the production worksheet with the earlier serial number in the remaining production worksheets as a reference standard, namely, the production worksheets are taken as preset production opening parameters of the subsequent remaining production worksheets, and the production opening parameters of the production worksheets are used as the standard for comparison, so that the production worksheets related to the production worksheets are divided, the remaining production worksheets are conveniently divided again, the division of the production worksheets of the whole batch is realized, the division of the production worksheets which are different in relation and have different priorities is facilitated, and therefore, products with different priorities can be conveniently produced simultaneously on the same production line or production machine, the utilization rate of the production line or the production machine is improved, and the production efficiency of the products is improved.
The specific limitation regarding the production process management control device may be referred to as limitation of the production process management control method hereinabove, and will not be described herein. The respective modules in the production process management control device described above may be implemented in whole or in part by software, hardware, or a combination thereof. The above modules may be embedded in hardware or may be independent of a processor in the computer device, or may be stored in software in a memory in the computer device, so that the processor may call and execute operations corresponding to the above modules.
In one embodiment, a computer device is provided, which may be a terminal, and the internal structure of which may be as shown in fig. 2. The computer device includes a processor, a memory, a communication interface, a display screen, and an input device connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and computer programs in the non-volatile storage media. The communication interface of the computer device is used for carrying out wired or wireless communication with an external terminal, and the wireless mode can be realized through WIFI, an operator network, NFC (near field communication) or other technologies. The computer program, when executed by a processor, implements a method of manufacturing process management control. The display screen of the computer equipment can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer equipment can be a touch layer covered on the display screen, can also be keys, a track ball or a touch pad arranged on the shell of the computer equipment, and can also be an external keyboard, a touch pad or a mouse and the like.
It will be appreciated by persons skilled in the art that the architecture shown in fig. 2 is merely a block diagram of some of the architecture relevant to the present inventive arrangements and is not limiting as to the computer device to which the present inventive arrangements are applicable, and that a particular computer device may include more or fewer components than shown, or may combine some of the components, or have a different arrangement of components.
In one embodiment, the present application further provides a computer device, including a memory and a processor, where the memory stores a computer program, and the processor executes the computer program to implement the steps in the method embodiments described above.
In one embodiment, the present application further provides a computer readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of the method embodiments described above.
Those skilled in the art will appreciate that implementing all or part of the above described methods may be accomplished by way of a computer program stored on a non-transitory computer readable storage medium, which when executed, may comprise the steps of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in embodiments provided herein may include at least one of non-volatile and volatile memory. The nonvolatile Memory may include Read-Only Memory (ROM), magnetic tape, floppy disk, flash Memory, optical Memory, or the like. Volatile memory can include random access memory (Random Access Memory, RAM) or external cache memory. By way of illustration, and not limitation, RAM can be in various forms such as static random access memory (Static Random Access Memory, SRAM) or dynamic random access memory (Dynamic Random Access Memory, DRAM), etc.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (10)

The system comprises a production work order acquisition module, a gray level detection module and a production control module, wherein the production work order acquisition module is used for acquiring a tabulated image of a production work order, acquiring a gray level value of a workshop number identification area of the production work order according to the tabulated image, detecting whether the gray level value is the same as a preset gray level value, wherein the number of each production workshop corresponds to the preset gray level value, and acquiring a production starting parameter of the production work order when the gray level value is the same as the preset gray level value, wherein the production starting parameter of the production work order comprises each working procedure of a product to be produced and working procedure time corresponding to each working procedure, each working procedure corresponds to the time for starting the current working procedure, and the time for starting the current working procedure is the working procedure starting production time of each working procedure;
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