CN112187917A - Data acquisition monitoring system and method based on industrial internet - Google Patents

Abstract

Translated fromChinese

本发明公开了一种基于工业互联网的数据采集监控系统，所述系统包括：智能无线网关：用于将不同类型设备的数据上传至服务器；运营分布模块：用于统计设备具体地理位置分布、设备数量以及设备当前状态；数据统计分析模块：用于分析运营分布模块统计的数据，并以图表形式展现；数据采集监控模块：用于对不同种类的不同设备，发布定制化的监控系统界面：云端自由组态模块：构建PC端或移动端中以网页或APP设备的形式对监控系统界面进行实时远程监控设备。本发明提供的实现方法能够对设备在线数量、设备总数量、地理位置、使用情况等信息进行上传，实现资料信息存档、数据可追溯，达到数据透明，实现对设备的统一管控。

The invention discloses a data acquisition and monitoring system based on the industrial Internet. The system includes: an intelligent wireless gateway: used to upload data of different types of equipment to a server; an operation distribution module: used to count the specific geographical location distribution of equipment, equipment Quantity and current status of equipment; data statistics analysis module: used to analyze the statistics of the operation distribution module, and displayed in the form of charts; data collection monitoring module: used to publish customized monitoring system interface for different types of different equipment: cloud Free configuration module: Build a real-time remote monitoring device for the monitoring system interface in the form of a web page or an APP device in the PC or mobile terminal. The implementation method provided by the present invention can upload information such as the online quantity of the equipment, the total quantity of the equipment, the geographical location, the usage situation, etc., to realize the archiving of the data information, the data traceability, the data transparency, and the unified management and control of the equipment.

Description

Data acquisition monitoring system and method based on industrial internet

Technical Field

The invention relates to a data acquisition monitoring system and method based on an industrial internet, and belongs to the technical field of industrial internet.

Background

In recent years, the industrial internet in China develops rapidly, and the market scale is expanded rapidly, so that a great amount of industrial internet application technology talent demands are generated. In order to meet the requirement of talent culture, the culture of industrial internet composite skill talents is imperative, and meanwhile, whether a relevant industrial internet technology integrated data acquisition monitoring practical training system can meet the teaching requirement is very important.

The existing data acquisition monitoring system is almost developed and designed aiming at several fixed devices in a certain training room, the data acquisition monitoring system is deployed in a local server or a local controller, the running states and data of different types of teaching training devices are almost independently dispersed and can not be fused with the internet technology, so that users and maintenance personnel can observe and acquire related data only at the device site, and a large amount of manpower and material resources are needed to redesign the whole system when devices are added at the later stage. Therefore, a uniform data acquisition monitoring system is not provided for different types of equipment, management and operation cannot be effectively controlled, and the defects of data information loss, data incapability of tracing, untimely management execution and the like exist. And the information such as the installation place, the use condition, the upgrading maintenance, the equipment fault state and the like of the equipment can not be effectively monitored and tracked.

Disclosure of Invention

The invention aims to provide a data acquisition monitoring system and a data acquisition monitoring method based on an industrial internet, which aim to solve the defects that the prior art has no uniform data acquisition monitoring system for different types of equipment, cannot be effectively controlled in management and operation, and has data information loss, data cannot be traced back and management execution is not timely.

An industrial internet-based data acquisition monitoring system, the system comprising:

intelligent wireless gateway: the data uploading device is used for uploading data of different types of equipment to the server;

an operation distribution module: the device is used for counting the specific geographical position distribution, the number of devices and the current state of the devices;

the data statistical analysis module: the data analysis module is used for analyzing the statistical data of the operation distribution module and displaying the statistical data in a chart form;

the data acquisition monitoring module: the monitoring system interface is used for releasing customized monitoring system interfaces for different types of different equipment;

cloud free configuration module: and constructing real-time remote monitoring equipment for the monitoring system interface in the form of a webpage or APP equipment in the PC terminal or the mobile terminal.

Furthermore, the intelligent wireless gateway is connected with the cloud server in the forms of 4G, Ethernet and Wifi.

Further, the intelligent wireless gateway sends data to the cloud server through an MQTT protocol or an HJ212 protocol.

Furthermore, the cloud free configuration module encapsulates various image processing algorithms into a graphic control based on a graphical configuration image processing system of the PaaS platform layer, and a user forms an assembly drawing in a dragging mode to perform visual display and reverse writing of data.

Furthermore, the data acquisition monitoring module is deployed in a cloud server through a B/S framework, and performs interconnection access and monitoring through a PC browser or a mobile terminal.

A data acquisition monitoring method based on industrial Internet comprises the following steps:

collecting relevant data of equipment through an intelligent gateway, and sending the collected data to a cloud server;

the cloud server sends the collected data to a pre-constructed operation distribution module, and counts the specific geographical position distribution of the equipment, the number of the equipment and the current state of the equipment;

analyzing and processing the result counted by the operation distribution module, and displaying the processed result in a chart form;

the visualization and real-time remote management and monitoring of different equipment and running states are realized by constructing an equipment control configuration interface in the PC terminal or the mobile terminal.

Compared with the prior art, the invention has the following beneficial effects:

1. the method is different from the traditional development software in development, compiling and downloading, and is based on a pure Web method, so that the problem that the current school teaching practical training equipment lacks a uniform data acquisition monitoring system is solved, the gap between the traditional industrial teaching field and the Internet teaching field is broken, and the related knowledge of the two fields can be innovatively fused;

2. the intelligent wireless gateway can support more than 300 industrial communication protocols, can be quickly connected with bottom layer equipment, and can transmit data to the cloud server through the MQTT protocol, so that the complicated work of data protocol conversion and the like aiming at different industrial communication protocols used by different bottom layer equipment systems is not needed.

3. The implementation method provided by the invention can upload information such as the online number of the equipment, the total number of the equipment, the geographic position, the use condition and the like, archive data information and trace data, achieve data transparency and realize unified management and control of the equipment. Meanwhile, the equipment can be remotely and visually monitored, and the interconnection access, monitoring, maintenance and upgrading can be carried out through a PC browser or a mobile terminal, so that the behaviors of operating, maintaining and the like of the equipment in an industrial field in a traditional mode are distinguished.

Drawings

Fig. 1 is a system architecture diagram of the present invention.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

As shown in fig. 1, disclosed is an industrial internet-based data acquisition monitoring system, which comprises:

intelligent wireless gateway: the data uploading device is used for uploading data of different types of equipment to the server; by adding the intelligent wireless gateway on the practical training equipment, the problems that the practical training equipment of different types cannot be connected to the internet due to various different industrial communication protocols, and data cannot be uploaded to a cloud server or cannot receive data information of the cloud server are solved.

An operation distribution module: the device is used for counting the specific geographical position distribution, the number of devices and the current state of the devices; the method solves the problems of the distribution of the specific geographic positions of the practical training equipment, the statistics of the quantity of the equipment and the current offline statistics of the equipment.

The data statistical analysis module: the data analysis module is used for analyzing the statistical data of the operation distribution module and displaying the statistical data in a chart form; the data analysis such as energy consumption, working hours, utilization rate, qualification rate, fault statistics and the like is realized by analyzing and processing the collected related data, and the data analysis is displayed in a chart form.

The data acquisition monitoring module: the monitoring system interface is used for releasing customized monitoring system interfaces for different types of different equipment;

cloud free configuration module: constructing real-time remote monitoring equipment for a monitoring system interface in a form of a webpage or APP equipment in a PC (personal computer) end or a mobile end; the graphical configuration image processing system based on the PaaS platform layer encapsulates various image processing algorithms into graphical controls, and users can form an assembly diagram in a dragging mode to perform visual display and reverse writing of data.

The invention also discloses a data acquisition monitoring method based on the industrial Internet, which specifically comprises the following steps:

step 1: the teaching training device is different in type, such as different types of devices for process control, motion control, robots, machine tools, new energy and the like, which are developed or newly developed in a school training room.

Step 2: and (4) connecting the intelligent wireless gateway with different types of equipment controllers in the step one, and transmitting the relevant data of the equipment acquired by the intelligent wireless gateway to a cloud server by using an MQTT protocol or an HJ212 protocol.

And step 3: an operation distribution module is constructed through an application development platform connected with a cloud server, and the current geographical position distribution, the total number of the equipment and the online state statistics of the equipment are realized.

And 4, step 4: and cloud free configuration, namely, the equipment visualization and real-time remote monitoring of the running state are realized by constructing an equipment control configuration interface in the PC terminal or the mobile terminal.

And 5: and data statistics and analysis, namely analyzing and processing the collected related data to realize data analysis such as energy consumption, working hours, utilization rate, qualification rate, fault statistics and the like, and displaying the data in a chart form.

Step 6: after the steps are completed, the data acquisition monitoring system is issued for different types of different equipment, and different equipment is managed and monitored.

The different types of teaching training equipment are edge layers of a data acquisition monitoring system, such as different types of teaching training equipment for process control, motion control, robots, machine tools, new energy and the like, and mainly comprise actuating mechanisms or components and parts such as a PLC (programmable logic controller), a single chip microcomputer, a sensor, a motor, a robot and the like.

The intelligent wireless gateway can support more than 300 industrial communication protocols, supports different industrial communication protocols used by different devices, has a unified data quick interface, can quickly acquire data of the bottom layer teaching practical training device, and then sends the data to the cloud server in an MQTT protocol or an HJ212 protocol in the forms of 4G, Ethernet and Wifi. And the intelligent wireless gateway can realize the remote downloading, uploading, upgrading and maintaining operation of the equipment program.

The operation distribution construction is a management system for operation distribution data oriented to the production and manufacturing process, is mainly a general overview of the equipment, and can be edited and configured to show overviews of the position distribution of the positioning equipment on a map, the total quantity of the equipment, the online quantity of the current equipment and other information, the operation state of the equipment and the like.

The cloud free configuration module is a graphical configuration image processing system based on a PaaS platform layer, various image processing algorithms are packaged into graphical controls, and a user can form an assembly drawing in a dragging mode to visually display and reversely write data.

The data statistical analysis is used for analyzing and processing the collected related data, realizing data statistics and analysis such as energy consumption, working hours, utilization rate, qualification rate, fault statistics and the like, monitoring, responding, analyzing and adjusting key indexes of system operation, supporting managers to make accurate decision response when dealing with operation problems, reducing production loss, improving equipment efficiency, feeding back analysis results to system industrial control, and forming a closed loop of monitoring, judging, deciding and action control of the industrial internet system. And can be more intuitively displayed in the form of charts such as index cards, lists, line graphs, columns and the like.

The data acquisition monitoring system is released by releasing a customized monitoring system interface aiming at different types of different equipment after the steps are completed, and finally the monitoring system is deployed in a server in a B/S (browser/server) architecture and can be interconnected, accessed and monitored through a PC (personal computer) browser or a mobile terminal. Different from the development, compilation and downloading of traditional configuration software, the cloud free configuration module is a solution based on pure Web, and after any modification and storage, the client only needs to refresh the page, so that the latest software function can be used, the software can be compiled and used immediately, the system is greatly convenient for non-WEB development professionals, can quickly respond to the demand change on various mobile devices such as a PC (personal computer) end or a mobile end, and the development speed is much higher than that of the traditional program mode. Therefore, the deep fusion of an Operation Technology (OT) pair and an Information Technology (IT) pair is achieved, an integrated system platform for equipment management, data acquisition, analysis and control based on the industrial Internet is constructed, the effects of management unification, data transparence, operation visualization and analysis decision intelligence are achieved, and a complete set of solution method for the data acquisition monitoring system based on the industrial Internet is provided.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (6)

Translated fromChinese

1.一种基于工业互联网的数据采集监控系统，其特征在于，所述系统包括：1. a data acquisition monitoring system based on industrial internet, is characterized in that, described system comprises:智能无线网关：用于将不同类型设备的数据上传至服务器；Smart wireless gateway: used to upload data of different types of devices to the server;运营分布模块：用于统计设备具体地理位置分布、设备数量以及设备当前状态；Operation distribution module: used to count the specific geographical distribution of the equipment, the number of equipment and the current status of the equipment;数据统计分析模块：用于分析运营分布模块统计的数据，并以图表形式展现；Data statistical analysis module: used to analyze the statistical data of the operation distribution module and display it in the form of charts;数据采集监控模块：用于对不同种类的不同设备，发布定制化的监控系统界面；Data acquisition and monitoring module: used to publish customized monitoring system interface for different types of different equipment;云端自由组态模块：构建PC端或移动端中以网页或APP设备的形式对监控系统界面进行实时远程监控设备。Cloud free configuration module: build a real-time remote monitoring device for the monitoring system interface in the form of a web page or an APP device in the PC or mobile terminal.2.根据权利要求1所述的基于工业互联网的数据采集监控系统，其特征在于，所述智能无线网关通过4G、以太网、Wifi的形式与所述云端服务器连接。2 . The industrial Internet-based data acquisition and monitoring system according to claim 1 , wherein the intelligent wireless gateway is connected to the cloud server in the form of 4G, Ethernet and Wifi. 3 .3.根据权利要求1所述的基于工业互联网的数据采集监控系统，其特征在于，所述智能无线网关通过MQTT协议或HJ212协议将数据发送至所述云端服务器。3 . The industrial Internet-based data acquisition monitoring system according to claim 1 , wherein the intelligent wireless gateway sends data to the cloud server through the MQTT protocol or the HJ212 protocol. 4 .4.根据权利要求1所述的基于工业互联网的数据采集监控系统，其特征在于，所述云端自由组态模块基于PaaS平台层的一个图形化组态图像处理系统,将各种图像处理算法封装成图形控件,用户通过拖拽的方式组成组装图,进行数据的可视化展示和反向写入。4. the data acquisition and monitoring system based on the industrial Internet according to claim 1, is characterized in that, described cloud free configuration module is based on a graphical configuration image processing system of PaaS platform layer, encapsulates various image processing algorithms The user can form an assembly diagram by dragging and dropping, and perform visual display and reverse writing of data.5.根据权利要求1所述的基于工业互联网的数据采集监控系统，其特征在于，所述数据采集监控模块通过B/S的架构部署在云端服务器中，并通过PC浏览器或移动端进行互联访问和监控。5. The data acquisition and monitoring system based on the industrial Internet according to claim 1, wherein the data acquisition and monitoring module is deployed in a cloud server through a B/S architecture, and is interconnected through a PC browser or a mobile terminal access and monitoring.6.一种基于工业互联网的数据采集监控方法，其特征在于，所述方法包括如下：6. A data collection monitoring method based on the Industrial Internet, characterized in that the method comprises the following:通过智能网关采集设备的相关数据，并将所采集的数据发送至云端服务器；Collect the relevant data of the device through the intelligent gateway, and send the collected data to the cloud server;云端服务器将收集的数据发送给预先构建的运营分布模块，统计设备具体地理位置分布、设备数量以及设备当前状态；The cloud server sends the collected data to the pre-built operation distribution module to count the specific geographical distribution of the equipment, the number of equipment and the current state of the equipment;运营分布模块统计的结果进行分析处理，将处理的结果以图表形式展现；The statistical results of the operation distribution module are analyzed and processed, and the processed results are displayed in the form of charts;通过构建PC端或移动端中的设备控制组态界面，实现对不同的设备设备可视化、运行状态实时远程管理监控。By constructing a device control configuration interface in the PC or mobile terminal, the visualization and real-time remote management and monitoring of different devices and operating states can be realized.

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