CN112177247B - Quickly-installed roof and manufacturing method thereof - Google Patents

Abstract

The invention relates to the technical field of building structures, and provides a quick-mounting roof and a manufacturing method thereof, wherein the quick-mounting roof comprises the following steps: the mounting device comprises a first mounting block, a second mounting block and a plurality of third mounting blocks; the first mounting block and the second mounting block have the same structure; the first mounting block and the second mounting block are oppositely arranged, and a plurality of third mounting blocks are arranged between the first mounting block and the second mounting block; the first mounting block, the third mounting block and the second mounting block are sequentially spliced and mounted. The invention can be rapidly assembled and put into use, and has the effects of water resistance, wind resistance, aging resistance and ultraviolet shielding.

Description

Quickly-installed roof and manufacturing method thereof

Technical Field

The invention relates to the technical field of building structures, in particular to a quickly-installed roof and a manufacturing method thereof.

Background

The existing building roof has a plurality of structural layers, and generally comprises a concrete layer, a heat insulation material layer, a cement mortar leveling layer, an asphalt waterproof layer and a cement mortar protective layer, so that in the traditional building roof construction process, constructors sequentially construct the roof according to drawings, the construction process of the building roof is complex, time-consuming and long, and time and labor are wasted.

Disclosure of Invention

The invention mainly solves the problems of complex construction process, long time consumption, time and labor waste of the existing building roof, and provides a quick-mounting roof and a manufacturing method thereof. In the building construction place, can carry out fast assembly and put into use, have waterproof prevent wind, ageing-resistant shelters from ultraviolet effect.

The present invention provides a quick install roof comprising: the mounting device comprises a first mounting block, a second mounting block and a plurality of third mounting blocks;

the first mounting block and the second mounting block have the same structure;

the first mounting block and the second mounting block are oppositely arranged, and a plurality of third mounting blocks are arranged between the first mounting block and the second mounting block;

the first mounting block, the third mounting block and the second mounting block are sequentially spliced and mounted.

Furthermore, the first mounting block, the second mounting block and the third mounting blocks are made of polyurethane materials.

Furthermore, polyurea coatings are sprayed on the surfaces of the first mounting block, the second mounting block and the third mounting blocks.

Furthermore, decorative patterns are carved on the upper surfaces of the first mounting block, the second mounting block and the third mounting blocks.

Further, the number of the third mounting blocks is two.

Furthermore, sealant is filled in contact surfaces among the first mounting block, the third mounting block and the second mounting block.

Furthermore, corresponding notches are reserved on the contact surface between the first mounting block and the third mounting block, the contact surface between the plurality of third mounting blocks and the contact surface between the third mounting block and the second mounting block, and fixing pins are arranged in the corresponding notches.

According to the quickly-installed roof, the roof can be formed by splicing and installing the first installation block, the second installation block and the third installation block, the installation operation is convenient and fast, the replacement is convenient, the construction time can be saved, and the efficiency is improved; and through the quantity of adjustment third installation piece, can be suitable for the house of different width, strong adaptability. Between each installation piece, carry out fixed mounting through sealing compound and fixed pin, structural stability is strong. The roof is made of polyurethane materials, and has the effects of water resistance, wind resistance, ageing resistance and ultraviolet shielding.

Correspondingly, the invention also provides a manufacturing method of the quick-mounting roof, which comprises the following steps:

step 1, reserving notch positions on a pressure die corresponding to a first mounting block, a second mounting block and a third mounting block, and presetting fixing pins at the notch positions in the pressure die;

step 2, spraying a polyurethane spraying material with the thickness of 2-4mm in a pressure die, after the polyurethane spraying material is solidified to form a hard protective shell, closing the pressure die again, and then pouring a polyurethane foaming material;

step 3, forming a polyurethane foam after the polyurethane foam material is cured, taking the polyurethane foam out of the pressure die, and grinding the surface of the polyurethane foam by using putty and a sanding wheel;

step 4, spraying polyurea coating under the condition that the outer surface of the polyurethane foaming body is smooth and has no pits or points, and forming a polyurea coating after the polyurea coating is hardened and solidified;

step 5, spraying protective paint on the polyurea coating to ensure that the polyurea coating does not change color under the irradiation of sunlight;

and 6, processing the first installation block, the second installation block and the third installation block according to the method of thesteps 1 to 5, performing butt joint assembly of the first installation block, the second installation block and the plurality of third installation blocks in site construction, locking by using pre-embedded fixing pins, filling the sealant, and forming the roof after the sealant is cured.

According to the manufacturing method for quickly mounting the roof, provided by the invention, the characteristics of high heat insulation coefficient and easiness in forming of polyurethane are utilized, firstly, a polyurethane spraying material is solidified to form a hard protective shell, then, a polyurethane foaming material is poured, and then, polyurea coating is sprayed to form a supporting and protecting shell, so that the heat insulation function of the roof is achieved.

Drawings

FIG. 1 is a schematic view of a disassembled structure of a quick-mounting roof (top surface) provided by the present invention;

FIG. 2 is a second schematic view (bottom) of the disassembled structure of the quick-mounting roof of the present invention;

FIG. 3 is a schematic view of a sealant and retaining pin;

FIG. 4 is a schematic view of the quick-install roof in cooperation with a wall;

FIG. 5 is a schematic front view of a first pressure abrasive tool;

FIG. 6 is a top view of a first pressure abrasive tool;

FIG. 7 is a schematic front view of a second pressure abrasive tool;

fig. 8 is a top view of a second pressure abrasive tool.

Reference numerals: 1. a first mounting block; 2. a second mounting block; 3. a third mounting block; 4. a wall body; 5. sealing glue; 6. a fixing pin; 7. a notch; 8. a first pressure grinder; 9. a second pressure grinding tool.

Detailed Description

In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the relevant aspects of the present invention are shown in the drawings.

Example one

FIG. 1 is a schematic view of a disassembled structure of a quick-mounting roof (top surface) provided by the present invention; fig. 2 is a second schematic view (bottom) of the disassembled structure of the quick-mounting roof provided by the invention. As shown in fig. 1 and 2, the quick-install roof provided by the embodiment of the invention comprises: afirst mounting block 1, asecond mounting block 2 and twothird mounting blocks 3.

Thefirst mounting block 1 and thesecond mounting block 2 have the same structure; thefirst mounting block 1 and thesecond mounting block 2 are oppositely arranged, and a plurality ofthird mounting blocks 3 are arranged between thefirst mounting block 1 and thesecond mounting block 2; thefirst installation block 1, thethird installation block 3 and thesecond installation block 2 are sequentially spliced and installed. In the present embodiment, the number of thethird mounting blocks 3 is two.

Andsealant 5 is filled in the contact surfaces among thefirst mounting block 1, thethird mounting block 3 and thesecond mounting block 2. Correspondingnotches 7 are reserved on the contact surfaces between thefirst mounting block 1 and thethird mounting block 3, the contact surfaces between the plurality ofthird mounting blocks 3 and the contact surfaces between thethird mounting blocks 3 and thesecond mounting block 2,fixing pins 6 are arranged in thecorresponding notches 7, and fig. 3 is a schematic diagram of sealing glue and the fixing pins; as shown in fig. 3, thenotches 7 and thefixing pins 6 are filled with thesealant 5, and thefixing pins 6 can increase the stability of the connection between the two mounting blocks.

Thefirst mounting block 1, thesecond mounting block 2 and thethird mounting blocks 3 are made of polyurethane materials respectively. Polyurea coatings are sprayed on the surfaces of thefirst mounting block 1, thesecond mounting block 2 and thethird mounting blocks 3. Decorative patterns are carved on the upper surfaces of thefirst mounting block 1, thesecond mounting block 2 and thethird mounting blocks 3. In this embodiment, thethird installation block 3 is overall in an arch shape, one section of thefirst installation block 1 and thesecond installation block 2 is horizontal, and the other end of the first installation block and thesecond installation block 2 are in an arch shape consistent with thethird installation block 3, so that thefirst installation block 1, thesecond installation block 2 and thethird installation blocks 3 can be spliced into a finished roof.

When the quick-mounting roof of the embodiment is used, as shown in fig. 4, the contact surfaces of thefirst mounting block 1, thethird mounting block 3 and thesecond mounting block 2 and thewall 4 are filled with thesealant 5, so that the roof and thewall 4 are firmly combined.

According to the fast-installation roof, the roof can be formed by splicing and installing thefirst installation block 1, thesecond installation block 2 and thethird installation block 3, the installation operation is convenient, the replacement is convenient, the construction time can be saved, and the efficiency is improved; and through the quantity of adjustmentthird installation piece 3, can be suitable for the house of different width, strong adaptability. Between each installation piece, carry out fixed mounting through sealed 5 and fixedpin 6, structural stability is strong. The roof is made of polyurethane materials, and has the effects of water resistance, wind resistance, ageing resistance and ultraviolet shielding.

Example two

The embodiment of the invention provides a manufacturing method for quickly installing a roof, which comprises the following steps:

step 1, reserving notch positions on a pressure die corresponding to afirst mounting block 1, asecond mounting block 2 and athird mounting block 3, and placing a fixingpin 6 in the notch positions in the pressure die in advance;

step 2, spraying a polyurethane spraying material with the thickness of 2-4mm in a pressure die, after the polyurethane spraying material is solidified to form a hard protective shell, closing the pressure die again, and then pouring a polyurethane foaming material;

step 3, forming a polyurethane foam after the polyurethane foam material is cured, taking the polyurethane foam out of the pressure die, and grinding the surface of the polyurethane foam by using putty and a sanding wheel;

step 4, spraying polyurea coating under the condition that the outer surface of the polyurethane foaming body is smooth and has no pits or points, and forming a polyurea coating after the polyurea coating is hardened and solidified;

step 5, spraying protective paint on the polyurea coating to ensure that the polyurea coating does not change color under the irradiation of sunlight;

and 6, processing thefirst installation block 1, thesecond installation block 2 and thethird installation block 3 into blocks according to the method of thesteps 1 to 5, performing butt joint assembly of thefirst installation block 1, thesecond installation block 2 and the plurality of third installation blocks 3 in site construction, locking by using the pre-embedded fixing pins 6, filling thesealant 5, and forming the roof after thesealant 5 is cured.

Thefirst mounting block 1 and thesecond mounting block 2 have the same structure and are also manufactured by using the same firstpressure grinding tool 8, fig. 5 is a schematic front view of the firstpressure grinding tool 8, fig. 6 is a top view of the firstpressure grinding tool 8, and thefirst mounting block 1 and thesecond mounting block 2 are manufactured by using the firstpressure grinding tool 8 according to the manufacturing method of the quick roof installation of the embodiment.

The plurality ofthird mounting blocks 3 are manufactured by using the second pressure grinder 9, fig. 7 is a schematic front view of the second pressure grinder 9, and fig. 8 is a plan view of the second pressure grinder 9, and thethird mounting blocks 3 are manufactured by using the second pressure grinder 9 according to the method for manufacturing a quick-install roof of the present embodiment.

For each set of pressure die, two die bodies which can be buckled; a forming space of the mounting block is reserved between the two grinding bodies. The inner shape of the first pressure die 8 is adapted to the shape of thefirst mounting block 1 and thesecond mounting block 2; the inner shape of the second pressure die 9 is adapted to the shape of thethird mounting block 3.

The invention relates to a manufacturing method for quickly mounting a roof, which utilizes the characteristics of high heat insulation coefficient and easy forming of polyurethane, firstly utilizes the curing of a polyurethane spraying material to form a hard protective shell, then pours a polyurethane foaming material, and then sprays polyurea coating to form a supporting and protective shell so as to achieve the heat insulation function of the roof, and carries out processing in a factory, and uses asealant 5 and a fixingpin 6 to carry out double locking after simple butt joint is carried out on a building construction site.

The invention realizes the conventional function of the outdoor house roof, the function of quickly assembling the outdoor house roof, the function of reducing the weight of the roof under the condition of ensuring the snow load and the wind load of the roof, the function of ultraviolet resistance on the outdoor roof, the function of ageing resistance (replacing the traditional tile process) of the surface layer of the outdoor roof and the function of being detachable and easy to replace the outdoor roof.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: modifications of the technical solutions described in the embodiments or equivalent replacements of some or all technical features may be made without departing from the scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1. A manufacturing method for quickly mounting a roof is characterized by comprising the following steps:

the quick install roof, including: a first mounting block (1), a second mounting block (2) and a plurality of third mounting blocks (3); the first mounting block (1) and the second mounting block (2) are identical in structure; the first mounting block (1) and the second mounting block (2) are arranged oppositely, and a plurality of third mounting blocks (3) are arranged between the first mounting block (1) and the second mounting block (2); the first mounting block (1), the third mounting block (3) and the second mounting block (2) are sequentially spliced and mounted;

the manufacturing method of the quick-mounting roof comprises the following steps:

step 1, reserving notch positions on a pressure die corresponding to a first mounting block (1), a second mounting block (2) and a third mounting block (3), and placing a fixing pin (6) in the notch positions in the pressure die in advance;

step 2, spraying a polyurethane spraying material with the thickness of 2-4mm in a pressure die, after the polyurethane spraying material is solidified to form a hard protective shell, closing the pressure die again, and then pouring a polyurethane foaming material;

step 3, forming a polyurethane foam after the polyurethane foam material is cured, taking the polyurethane foam out of the pressure die, and grinding the surface of the polyurethane foam by using putty and a sanding wheel;

step 4, spraying polyurea coating under the condition that the outer surface of the polyurethane foaming body is smooth and has no pits or points, and forming a polyurea coating after the polyurea coating is hardened and solidified;

step 5, spraying protective paint on the polyurea coating to ensure that the polyurea coating does not change color under the irradiation of sunlight;

and 6, processing the first installation block (1), the second installation block (2) and the third installation block (3) in a blocking manner according to the method of the steps 1 to 5, performing butt joint assembly of the first installation block (1), the second installation block (2) and the plurality of third installation blocks (3) in site construction, locking by using pre-embedded fixing pins (6), filling the sealant (5), and forming the roof after the sealant (5) is cured.

2. Method for making a quick-install roof according to claim 1, characterized in that the first (1), second (2) and third (3) installation blocks are made of polyurethane material.

3. Method for making a quick-install roof according to claim 2, characterized in that the surfaces of the first (1), second (2) and third (3) installation blocks are sprayed with polyurea paint.

4. A method for making a quick-install roof according to claim 3, characterized in that the upper surfaces of the first installation block (1), the second installation block (2) and the third installation blocks (3) are engraved with decorative patterns.

5. Method for making a quick-install roof according to claim 4, characterized in that said third installation blocks (3) are two in number.

6. Method for making a quick-install roof according to any of the claims 1 to 5, characterized in that the contact surfaces between the first (1), third (3) and second (2) installation blocks are filled with a sealant (5).

7. Method for making a quick-install roof according to claim 6, characterized in that the contact surfaces between the first and third installation blocks (1, 3), the plurality of third installation blocks (3), and the third and second installation blocks (3, 2) are provided with corresponding notches (7), and the fixing pins (6) are arranged in the corresponding notches (7).

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