Data using and managing system based on reel auxiliary materialsTechnical Field
The invention belongs to the field of cigarette production management, and particularly relates to a data using and managing system based on reel auxiliary materials.
Background
Along with the upgrading and changing of cigarette equipment, more and more reel auxiliary materials enter a production field of a wrapping machine set. The reel auxiliary material is made in one edition at the auxiliary material manufacturer, and then cut into a plurality of parts according to the standard, and rolled into a coil, wherein: the soft package reel trademark is cut into 6 disks in one version; cutting the frame paper into 7 discs in one plate; cutting the lining paper into 8 discs in one plate; cutting tipping paper by 4 discs; the cigarette paper has two making methods for one version, one for cutting 30 disks for use by a high-speed machine, and one for cutting 60 disks for use by a medium-speed machine. And the coiled auxiliary materials enter an auxiliary material warehouse after being packaged, enter a factory through a third-level station, are subjected to sampling inspection, and then enter a rolling workshop for on-site use.
The technical problems in the conventional techniques described above are several: at present, the reel auxiliary materials are not in the standard of use of a system, and a system is needed to regulate the use and management of the reel auxiliary materials as more and more reel auxiliary materials enter a production field. Secondly, the auxiliary materials of the coiling disc type used by the existing coiling and packaging machine set need to be checked manually to avoid quality defects such as error in use of the auxiliary materials and the like, so that manpower and material resources are wasted, and the accurate checking of each coil can not be realized. And thirdly, the quality problem of one disc of the cut reel auxiliary materials causes the problem that the quality tracing of the cigarette products needs to find other reel auxiliary materials with quality problems cut in the same plate, and even the reel auxiliary materials are used and cannot be found. For example, if the trademark of one reel is printed under missing or wrong conditions, the other 5 printed trademarks are proved to have the defects, and the current situation can only be searched by spending a great deal of manpower. The finished products which are used and produced need to be reworked and rechecked, so that the finished products are scrapped and treated, and great loss is caused to factories.
Disclosure of Invention
The invention provides a scientific and effective method for using and managing the reel auxiliary materials by means of data acquisition and statistics. The package unit uses the auxiliary material of reel class can carry out automatic identification through this system, and the production manpower and materials of the factory that significantly reduces practice thrift manufacturing cost. The method provides a tracing basis for the quality problems in the use process of the reel auxiliary materials, has very high accuracy and effectiveness, and can greatly save the quality cost of tracing defective products.
In order to realize the purpose, the invention is realized by adopting the following technical scheme: the reel auxiliary material using and managing data system auxiliary material factory adds an identity recognition module to reel auxiliary materials, when the auxiliary material factory produces, a two-dimensional code is added to each reel auxiliary material product, and the two-dimensional code comprises various detailed identity information (such as production date, category, brand, version number and the like) of the product; the system comprises a factory-entering identification and warehousing module, a reel auxiliary material factory-entering identification and identity information and a reel auxiliary material use and management database; the identification module used by the computer is used for authenticating the identity of each reel auxiliary material used by the computer to determine the brand and the type of the auxiliary material, recording the accurate use time of the auxiliary material and feeding the accurate use time of the auxiliary material back to the reel auxiliary material use and management database.
Preferably, the factory entering identification warehousing module is provided with a two-dimensional code scanning device in the auxiliary material warehouse, the reel auxiliary materials conveyed into the warehouse by the auxiliary material factory are warehoused and registered, and the information enters the reel auxiliary material use database. And after the code is scanned by the third-level station, the auxiliary materials are checked in the factory, and the result is recorded into a reel auxiliary material use and management database.
Preferably, after the auxiliary material is dispatched to the board, operating personnel installs automatic yard device of sweeping of machine department installation with reel class auxiliary material and sweeps the sign indicating number automatically and carry out authentication to this reel class auxiliary material, and in data feedback reel class auxiliary material used and the management database, the corresponding production brand auxiliary material itemization of this product carries out authentication, to the prompt of reporting to the police in time that is not conform to authentication, lets managers can make rapidly and deal with and avoid producing wrong brand quality defect.
Preferably, when the machine scans the code and carries out reel type auxiliary material authentication, the service time and the machine number of the auxiliary material are recorded in the reel type auxiliary material use and management database, and the quality of the reel type auxiliary material with quality defects is traced.
The invention has the beneficial effects that:
the invention provides a scientific and effective method for using and managing the reel auxiliary materials by means of data acquisition and statistics. The package unit uses the auxiliary material of reel class can carry out automatic identification through this system, and the production manpower and materials of the factory that significantly reduces practice thrift manufacturing cost. The method provides a tracing basis for the quality problems in the use process of the reel auxiliary materials, has very high accuracy and effectiveness, and can greatly save the quality cost of tracing defective products.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
In order to facilitate the understanding and implementation of the present invention for those skilled in the art, the technical solutions of the present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, an identification module is added to reel accessories by an accessory factory, and when the accessory factory produces the reel accessories, a two-dimensional code is added to each reel of the reel accessories, wherein the two-dimensional code includes various detailed identification information (such as production date, category, brand, version number, etc.) of the product.
And the factory-entering identification warehousing module is used for identifying the identity information of the reel auxiliary materials when the reel auxiliary materials enter a factory and registering the reel auxiliary materials to the reel auxiliary materials for use and management of the database information query terminal. A two-dimensional code scanning device is arranged in the auxiliary material warehouse, reel auxiliary materials conveyed into the warehouse by an auxiliary material manufacturer are stored and registered, and information enters a reel auxiliary material use database. And after the code is scanned by the third-level station, the auxiliary materials are checked in the factory, and the result is recorded into a reel auxiliary material use and management database.
And the rolling workshop can call the qualified reel auxiliary materials according to the production according to the use of the reel auxiliary materials and the checking result in the management database. After the auxiliary materials are dispatched to the machine table, an operator installs the reel auxiliary materials on the machine and installs the automatic code scanning device to automatically scan codes to verify the identity of the reel auxiliary materials, the data is fed back to the reel auxiliary materials for use and the management database, the identity verification is carried out corresponding to the product production brand auxiliary material detail list, and the management personnel can rapidly make treatment to avoid the quality defect of wrong brands.
When scanning the sign indicating number and carrying out reel class auxiliary material authentication on the board, the live time and the machine platform number of this auxiliary material also will be logged in reel class auxiliary material and use and manage the database, trace back the quality of the reel class auxiliary material that produces quality defect, just can carry out accurate the seeking according to its live time, the record of using the board.
And the rolling workshop can call the qualified reel auxiliary materials according to the production according to the use of the reel auxiliary materials and the checking result in the management database. After the auxiliary materials are dispatched to the machine table, an operator installs the reel auxiliary materials on the machine and installs the automatic code scanning device to automatically scan codes to verify the identity of the reel auxiliary materials, the data is fed back to the reel auxiliary materials for use and the management database, the identity verification is carried out corresponding to the product production brand auxiliary material detail list, and the management personnel can rapidly make treatment to avoid the quality defect of wrong brands.
When scanning the sign indicating number and carrying out reel class auxiliary material authentication on the board, the live time and the machine platform number of this auxiliary material also will be logged in reel class auxiliary material and use and manage the database, trace back the quality of the reel class auxiliary material that produces quality defect, just can carry out accurate the seeking according to its live time, the record of using the board.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.