Aluminum plating deviceTechnical Field
The invention relates to the field of aluminum plating, in particular to an aluminum plating device.
Background
The aluminizer is a bright metal color film formed by evaporating high-purity aluminum wires into a gaseous state at high temperature through a vacuum aluminizing process, and then precipitating gaseous aluminum molecules on the surface of a plastic film when the plastic film passes through a vacuum evaporation chamber.
At present, a vacuum film aluminizing device in the prior art can only carry out single-side film coating, but a plurality of application occasions need sheet-shaped base materials with double-side film coating, at this time, the vacuum film aluminizing device in the prior art can only carry out single-side film coating respectively, twice film coating causes low processing efficiency and can not meet production requirements, part of existing double-side film coating equipment can carry out one-time double-side film coating, but the equipment does not carry out cooling solidification treatment on an aluminized plastic film after one-time film coating, and directly carries out subsequent secondary aluminizing treatment, so that an aluminum layer on one side of the plastic film is not solidified, the surface of the aluminum layer which is not solidified is directly contacted with a next conveying roller, the aluminum layer on the surface of the aluminum layer which is not cooled and solidified is damaged, the aluminized film is not uniformly damaged, meanwhile, the phenomenon that the plastic film is not tightened in the film coating process, simultaneously because the unable accurate location spraying of aluminium steam air current direction leads to partial aluminium steam can spray to the naked position in transfer roller both sides that do not have the plastic film to cover, can lead to the aluminium lamination of transfer roller both sides to pile up more and more thickly, influences the problem of follow-up use.
In view of the above problems, we propose an aluminum plating apparatus.
Disclosure of Invention
In order to overcome the defects that the vacuum film aluminum plating device in the prior art can only perform single-side film plating, but a plurality of application occasions need sheet-shaped base materials with double-side film plating, at this time, the vacuum film aluminum plating device in the prior art can only perform single-side film plating respectively, the processing efficiency is low due to twice film plating, and the production requirements cannot be met, part of existing double-side film plating equipment can perform one-time double-side film plating, but the equipment does not perform cooling solidification treatment on an aluminized plastic film after the one-time film plating, and directly performs subsequent secondary aluminum plating treatment, so that an aluminum layer on one side of the plastic film is not solidified, and the surface of the aluminum layer which is not solidified is directly contacted with a next conveying roller, so that the aluminum layer of which the surface is not cooled and solidified is damaged, the aluminizer is damaged unevenly, and the phenomenon that the plastic film is not tightened in the film plating, meanwhile, because the air flow direction of the aluminum steam can not be accurately positioned and sprayed, partial aluminum steam can be sprayed to the exposed positions on the two sides of the conveying roller which is not covered by the plastic film, the aluminum layers on the two sides of the conveying roller can be accumulated to be thicker and thicker, and the subsequent use is influenced, and the technical problem of the invention is as follows: an aluminum plating apparatus is provided.
The technical scheme is as follows: an aluminizing device comprises a working machine bed plate, supporting bottom feet, a processing cabin body, an operation control screen, a conveying roller mechanism, a primary aluminizing mechanism, a secondary aluminizing mechanism, a cooling solidification mechanism, a fastness detection mechanism and a communication cabin door; the lower part of the bed plate of the working machine is welded with the supporting bottom feet; welding the upper part of the working machine tool plate with the processing cabin body; an operation control screen is arranged above the processing cabin body; the processing cabin body is connected with the communicating cabin door; the processing cabin is connected with the transmission roller mechanism; the processing cabin body is connected with the primary aluminum plating mechanism; the processing cabin is connected with a secondary aluminum plating mechanism; the secondary aluminum plating mechanism is connected with the primary aluminum plating mechanism; the processing cabin body is connected with the cooling solidification mechanism; the cooling solidification mechanism is connected with the secondary aluminum plating mechanism; the processing cabin body is connected with the fastness detection mechanism; the fastness detection mechanism is connected with the cooling solidification mechanism; the cooling solidification mechanism is connected with the primary aluminum plating mechanism; the conveying roller mechanism is connected with the fastness detection mechanism.
Optionally, the conveying roller mechanism comprises an electric feeding roller, a raw material film, a first electric conveying roller, a second electric conveying roller, a third electric conveying roller, a fourth electric conveying roller, a fifth electric conveying roller, a sixth electric conveying roller, a seventh electric conveying roller and an electric winding roller; the outer surface of the electric feeding is wound with a raw material film; the raw material film is sequentially connected with a first electric conveying roller, a second electric conveying roller, a third electric conveying roller, a fourth electric conveying roller, a fifth electric conveying roller, a sixth electric conveying roller, a seventh electric conveying roller and an electric winding roller; the electric feed roller is connected with the processing cabin body; the first electric conveying roller is connected with the processing cabin body; the second electric conveying roller is connected with the processing cabin body; the third electric conveying roller is connected with the processing cabin body; the fourth electric conveying roller is connected with the processing cabin body; the fifth electric conveying roller is connected with the processing cabin body; the sixth electric conveying roller is connected with the processing cabin body; the seventh electric conveying roller is connected with the processing cabin body; the electric wind-up roll is connected with the processing cabin body; the raw material film is connected with a fastness detection mechanism.
Optionally, the primary aluminum plating mechanism comprises a first cam, a first driving wheel, a first mobile control panel, a first spring rod, a first base sliding rail, a first hollow frame plate, a first sliding motion sleeve, a first rotating shaft rod, a first flat gear, a first toothed rod, a first helical gear, a first connecting column, a first elastic sliding sleeve, a first sliding sleeve block, a first limiting sliding chute plate, a first electric grinding wheel, a first film coating baffle, a first film coating spraying cylinder, a first vacuum aluminum plating machine and a first rotating ring driving mechanism; the first cam shaft center is rotationally connected with the first driving wheel; the first cam is in transmission connection with the first mobile control board; the lower part of the first mobile control panel is connected with a first base sliding rail; the first mobile control panel is inserted with the first spring rod; the lower part of the first spring rod is connected with a first base sliding rail; the upper part of the first base sliding rail is inserted into the first hollow frame plate; the inner side of the first hollow frame plate is connected with the first sliding motion sleeve in a sliding manner; the inner side of the first sliding motion sleeve is rotationally connected with the first rotating shaft rod; one side of the first rotating shaft rod is in rotating connection with the first flat gear, and the other side of the first rotating shaft rod is in rotating connection with the first helical gear; the lower part of the first flat gear is meshed with the first rack; the first rack bar is connected with the first hollow frame plate; the upper part of the first sliding motion sleeve is spliced with the first connecting column; the outer surface of the first linking column is sleeved with the first elastic sliding sleeve; the outer surface of the first elastic sliding sleeve is sleeved with the first sliding sleeve block; the lower part of the first sliding sleeve block is in sliding connection with the first limiting sliding groove plate; the lower part of the first limiting sliding groove plate is connected with the first hollow frame plate; the first connecting column is connected with a first electric grinding wheel; a first film coating baffle is arranged on the left side of the first electric grinding wheel; a first coating spraying cylinder is arranged below the first coating baffle; the lower part of the first film coating spraying cylinder is connected with a first vacuum aluminum plating machine; the lower part of the first connecting column is connected with a first driving and rotating ring mechanism; the first driving wheel is connected with the processing cabin body; the lower part of the first base slide rail is connected with the processing cabin body; the first film coating baffle is connected with the processing cabin; the first vacuum aluminum plating machine is connected with the processing cabin body; the first coating spraying cylinder is connected with the processing cabin body; the first driving wheel is connected with the secondary aluminum plating mechanism; the first driving wheel is connected with the cooling solidification mechanism.
Optionally, the secondary aluminum plating mechanism comprises a second cam, a second transmission wheel, a second mobile control panel, a second spring rod, a second base sliding rail, a second hollow frame plate, a second sliding motion sleeve, a second rotating shaft rod, a second flat gear, a second helical gear, a second connecting column, a second elastic sliding sleeve, a second sliding sleeve block, a second limiting sliding chute plate, a second toothed bar, a second driving and rotating ring mechanism, a first bevel gear, a second bevel gear, a third transmission wheel, a second film coating baffle, a second film coating spraying cylinder, a second vacuum aluminum plating machine and a second electric grinding wheel; the axle center of the second cam is rotationally connected with the second transmission wheel; the second cam is in transmission connection with the second mobile control board; the second mobile control board is connected with the second base sliding rail in a sliding manner; the second movable control plate is inserted with the second spring rod; the second spring rod is connected with the second base sliding rail; the lower part of the second base sliding rail is connected with a second hollow frame plate; the inner side of the second hollow frame plate is in sliding connection with the second sliding motion sleeve; the inner side of the second sliding motion sleeve is rotationally connected with the second rotating shaft rod; one side of the second rotating shaft rod is rotationally connected with the second flat gear, and the other side of the second rotating shaft rod is rotationally connected with the second helical gear; the lower part of the second sliding motion sleeve is spliced with a second connecting column; the outer surface of the second linking column is sleeved with the second elastic sliding sleeve; the outer surface of the second elastic sliding sleeve is sleeved with a second sliding sleeve block; the second sliding sleeve block is in sliding connection with the second limiting sliding groove plate; the second limiting sliding groove plate is connected with the second hollow frame plate; the second hollow frame plate is connected with the second rack bar; the lower part of the second gear rod is meshed with the second flat gear; the second connecting column is connected with the second driving and rotating ring mechanism; the outer ring surface of the second driving wheel is in transmission connection with the first bevel gear through a belt; the first bevel gear is meshed with the second bevel gear; the axle center below the second bevel gear is rotationally connected with a third transmission wheel; the second connecting column is connected with a second electric grinding wheel; a second film coating baffle is arranged on the left side of the second electric grinding wheel; a second coating spraying cylinder is arranged above the second coating baffle; the second film-coating spraying cylinder is connected with a second vacuum aluminum plating machine; the second vacuum aluminum plating machine is connected with the processing cabin body; the second coating spraying cylinder is connected with the processing cabin body; the second film coating baffle is connected with the processing cabin; the upper part of the second base slide rail is connected with the processing cabin body; the first bevel gear is connected with the processing cabin body; the upper side of the outer surface of the third driving wheel is connected with the processing cabin body; the third driving wheel is connected with the cooling and solidifying mechanism; the second driving wheel is connected with the first driving wheel.
Optionally, the cooling and solidifying mechanism comprises a power motor, a third rotating shaft rod, a fourth driving wheel, a fifth driving wheel, a first telescopic rotating shaft, a first bearing frame plate, a first electric push rod, a third bevel gear, a fourth bevel gear, a first elevating plate, a second bearing frame plate, a first fan blade, a first middle idle rotating shaft rod, a sixth driving wheel, a first inner inserting spray pipe, a first communicating pipe, a second inner inserting spray pipe, a second middle idle rotating shaft rod, a seventh driving wheel, a second fan blade, a third bearing frame plate, a liquid nitrogen tank and a propelling sleeve plate; an output shaft of the power motor is rotationally connected with the third rotating shaft rod; the outer surface of the third rotating shaft rod is sequentially sleeved with a fourth driving wheel and a fifth driving wheel; the third rotating shaft rod is rotationally connected with the first telescopic rotating shaft; the outer surface of the first telescopic rotating shaft is sleeved with the first bearing frame plate; the first bearing frame plate is inserted with the first electric push rod; the outer surface of the first telescopic rotating shaft is sleeved with the propelling sleeve plate; the propulsion sleeve plate is inserted with the first electric push rod; the first telescopic rotating shaft is rotationally connected with the third bevel gear; the third bevel gear is meshed with the fourth bevel gear; the outer ring surface of the fifth driving wheel is in transmission connection with the sixth driving wheel through a belt; the inner side of the sixth driving wheel is sleeved with the first hollow rotating shaft rod; the outer surface of the first hollow rotating shaft rod is rotatably connected with the second bearing frame plate; the first middle idle shaft lever is rotationally connected with the first fan blade; the second bearing frame plate is inserted with the first elevated plate; a first inner inserting spray pipe is arranged on the inner side of the first hollow rotating shaft rod; the first inner inserting spray pipe is inserted into the first communicating pipe; the first communicating pipe is connected with the second communicating pipe; the first communication pipe is connected with the liquid nitrogen tank; the second communicating pipe is connected with the second inner inserting spray pipe; a second middle idle shaft lever is arranged outside the second inner inserting spray pipe; the outer surface of the second hollow rotating shaft rod is sleeved with a seventh driving wheel; the second middle idle shaft lever is rotationally connected with the second fan blade; the outer surface of the second hollow rotating shaft rod is rotatably connected with the third bearing frame plate; the upper part of the third bearing frame plate is connected with the processing cabin body; the liquid nitrogen tank is connected with the processing cabin body; the lower part of the first elevating plate is connected with the processing cabin body; the first elevating plate is connected with the fastness detection mechanism; the lower part of the power motor is connected with the processing cabin body; the lower part of the first bearing frame plate is connected with the processing cabin body; the fourth bevel gear is connected with the processing cabin body; the fourth bevel gear is connected with the first driving wheel; the fourth transmission wheel is connected with the fastness detection mechanism; the seventh driving wheel is connected with the third driving wheel.
Optionally, the fastness detection mechanism comprises a work table, a fourth rotating shaft rod, a curved sliding rail column, an eighth driving wheel, a ninth driving wheel, a tenth driving wheel, a fifth bevel gear, a sixth bevel gear, an eleventh driving wheel, a first driving gear, a second driving gear, a first friction roller, a third spring rod, a twelfth driving wheel, a third driving gear, a fourth driving gear, a second friction roller, a lifting round-head sliding column, a first control rack rail plate, a fifth driving gear, a second control rack rail plate, a fourth spring rod, a dome convex sliding seat, a control sliding rod, a sliding limit sleeve, a sliding displacement column and a second elevating plate; the lower part of the workbench stand is welded with the second elevated plate; the second elevating plate is inserted with the fourth rotating shaft rod; the outer surface of the fourth rotating shaft rod is sequentially sleeved with the curved slide rail column, the eighth driving wheel and the ninth driving wheel; the outer ring surface of the ninth driving wheel is in transmission connection with the tenth driving wheel through a belt; the axle center of the tenth driving wheel is rotationally connected with the fifth bevel gear; the fifth bevel gear is meshed with the sixth bevel gear; the fifth bevel gear is connected with the work stand; the sixth bevel gear is connected with the work stand; the rear side of the outer ring surface of the sixth bevel gear is in transmission connection with an eleventh transmission wheel through a belt; the axis of the eleventh transmission wheel is rotationally connected with the first transmission gear; the first transmission gear is connected with the work stand; the first transmission gear is meshed with the second transmission gear; the axle center of the second transmission gear is rotationally connected with the first friction roller; the rear side axle center of the first friction roller is connected with a third spring rod; the third spring rod is connected with the second control rack plate; the second control rack rail plate is meshed with the fifth transmission gear; the fifth transmission gear is meshed with the first control rack rail plate; the first control rack rail plate is inserted with the lifting round-head sliding column; the outer surface of the lifting round-head sliding column is in sliding connection with the working stand; the lifting round-head sliding column is connected with a fourth transmission gear; the rear side axle center of the fourth transmission gear is rotationally connected with the second friction roller; the fourth transmission gear is meshed with the third transmission gear; the front-side axle center of the third transmission gear is rotationally connected with the twelfth transmission wheel; the outer ring surface of the twelfth driving wheel is in transmission connection with the eleventh driving wheel through a belt; the third transmission gear is connected with the work stand; the lower part of the lifting round-head sliding column is in sliding connection with the dome convex sliding seat; the lower part of the second control rack rail plate is connected with a fourth spring rod; the lower part of the fourth spring rod is spliced with the working stand; the dome bulge sliding seat is connected with the control sliding rod; the outer surface of the slide rod is controlled to be in sliding connection with the sliding limiting sleeve; the sliding limiting sleeve is connected with the workbench stand; the lower part of the dome bulge sliding seat is spliced with the sliding displacement column; the lower part of the sliding displacement column is in sliding connection with the curved slide rail column; the upper part of the third spring rod is connected with the processing cabin body; the fourth rotating shaft rod is connected with the first elevating plate; the lower part of the workbench stand is connected with a first elevating plate; the eighth driving wheel is connected with the fourth driving wheel; the lower part of the second elevating plate is connected with the processing cabin body; the second friction roller is connected with the raw material film; the first friction roller is connected with the raw material film.
Optionally, the first driving ring mechanism comprises a ring frame plate, a first sliding shaft column, a first connecting plate, a first torsion spring rotating shaft, a middle connecting plate, a toggle rotating inserted bar, a second torsion spring rotating shaft, a second connecting plate and a second sliding shaft column; the ring frame plate is connected with the first sliding shaft column in a sliding manner; the first sliding shaft column is inserted into the first connecting shaft plate; the first connecting shaft plate is connected with the first torsion spring rotating shaft; the first torsion spring rotating shaft is connected with the middle connecting plate; the middle connecting plate is spliced with the poking and rotating inserted bar; the middle connecting plate is connected with a second torsion spring rotating shaft; the second torsion spring rotating shaft is connected with the second connecting shaft plate; the second connecting shaft plate is inserted with the second sliding shaft column; the second sliding shaft column is in sliding connection with the ring frame plate; the ring frame plate is connected with the first connecting column.
Optionally, the front sides of the first sliding sleeve block and the second sliding sleeve block are respectively provided with an electric push rod, and the front sides of the two groups of electric push rods are connected with the processing cabin body.
Optionally, the first coating baffle and the second coating baffle are provided with two groups.
Optionally, a camera is arranged below the fifth transmission gear and on the surface of the first communication pipe.
Has the advantages that: 1. in order to solve the problems that the vacuum film aluminum plating device in the prior art can only perform single-side film plating, but sheet-shaped substrates with double-side film plating are required in many application occasions, at this time, the vacuum film aluminum plating device in the prior art can only perform single-side film plating respectively, the processing efficiency is low due to twice film plating, and the production requirements cannot be met, part of existing double-side film plating equipment can perform one-time double-side film plating, but the equipment does not perform cooling solidification treatment on an aluminized plastic film after the one-time film plating, and directly performs subsequent secondary aluminum plating treatment, so that an aluminum layer on one side of the plastic film is not solidified, the surface of the aluminum layer which is not solidified is directly contacted with a next conveying roller, the aluminum layer on the surface of the equipment is not cooled and solidified, the aluminized film is damaged unevenly, meanwhile, the phenomenon that the plastic film is not tightened in the film plating process exists, meanwhile, the aluminum steam flow direction cannot be accurately positioned and sprayed, so that part of the aluminum steam can be sprayed to the exposed positions on the two sides of the conveying roller without being covered by the plastic film, the aluminum layers on the two sides of the conveying roller are accumulated to be thicker and thicker, and the subsequent use is influenced;
2. the method comprises the steps that a conveying roller mechanism, a primary aluminum plating mechanism, a secondary aluminum plating mechanism, a cooling solidification mechanism and a fastness detection mechanism are designed, the conveying roller mechanism is used for conveying a plastic film, then the primary aluminum plating mechanism is used for plating aluminum on one surface of the plastic film, the cooling solidification mechanism is used for cooling and solidifying the plastic film, then the secondary aluminum plating mechanism is used for plating aluminum on the other surface of the plastic film, then the cooling solidification mechanism is used for cooling and solidifying the plastic film again, after the double-surface aluminum plating of the plastic film is finished, the fastness detection mechanism is used for detecting the fastness of an aluminum-plated finished product film, and then the finished product;
3. realized two-sided aluminizing to plastic film to carry out the aluminium on one side aluminizing to plastic film and carry out the rapid cooling solidification to the aluminium on plastic film surface, then carry out the operation of aluminizing of plastic film another side again, carry out the rapid cooling solidification once more, guaranteed that plastic film is in the state of tightening constantly at the in-process of aluminizing and makes it can not misplace, avoided aluminizing of aluminium steam to the inside transfer roller both sides of device simultaneously, and carry out the effect that detects respectively to the aluminium layer fastness of two faces of plastic film after the rapid cooling solidification.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a transfer roller mechanism of the present invention;
FIG. 3 is a schematic structural diagram of a primary aluminum plating mechanism according to the present invention;
FIG. 4 is a schematic structural diagram of a secondary aluminum plating mechanism according to the present invention;
FIG. 5 is a schematic structural diagram of a cooling and solidifying mechanism according to the present invention;
FIG. 6 is a schematic structural diagram of a fastness detection mechanism of the present invention;
fig. 7 is a schematic structural diagram of a first rotating ring driving mechanism according to the present invention.
The meaning of the reference symbols in the figures: 1. a working machine bed plate, 2, supporting feet, 3, a processing cabin body, 4, an operation control screen, 5, a conveying roller mechanism, 6, a primary aluminum plating mechanism, 7, a secondary aluminum plating mechanism, 8, a cooling solidification mechanism, 9, a fastness detection mechanism, 10, a communication cabin door, 501, an electric feeding roller, 502, a raw material film, 503, a first electric conveying roller, 504, a second electric conveying roller, 505, a third electric conveying roller, 506, a fourth electric conveying roller, 507, a fifth electric conveying roller, 508, a sixth electric conveying roller, 509, a seventh electric conveying roller, 5010, an electric winding roller, 601, a first cam, 602, a first driving wheel, 603, a first mobile control plate, 604, a first spring rod, 605, a first base sliding rail, 606, a first hollow frame plate, 607, a first sliding motion sleeve, 608, a first rotating shaft rod, 609, a first flat gear, 6010, a first toothed rod, 6011. a first bevel gear, 6012, a first connecting column, 6013, a first elastic sliding sleeve, 6014, a first sliding sleeve block, 6015, a first limiting sliding chute plate, 6016, a first electric grinding wheel, 6017, a first coating baffle, 6018, a first coating spraying cylinder, 6019, a first vacuum aluminizing machine, 6020, a first driving and rotating ring mechanism, 701, a second cam, 702, a second driving wheel, 703, a second mobile control plate, 704, a second spring rod, 705, a second base sliding rail, 706, a second hollow frame plate, 707, a second sliding motion sleeve, 708, a second rotating shaft rod, 709, a second flat gear, 7010, a second bevel gear, 7011, a second connecting column, 7012, a second elastic sliding sleeve, 7013, a second sliding sleeve block, 7014, a second limiting sliding chute plate, 7015, a second toothed bar, 7016, a second driving and rotating ring mechanism, 7017, a first bevel gear, 7018, a second bevel gear, a third bevel gear, a second coating baffle, 7020, 7021. a secondcoating spraying cylinder 7022, a second vacuumaluminum plating machine 7023, a secondelectric grinding wheel 801, apower motor 802, a third rotatingshaft rod 803, a fourthdriving wheel 804, a fifthdriving wheel 805, a first telescopic rotatingshaft 806, a first bearingframe plate 807, a firstelectric push rod 808, athird bevel gear 809, afourth bevel gear 8010, a firstelevating plate 8011, a second bearingframe plate 8012, afirst fan blade 8013, a first middle idle rotatingshaft rod 8014, a sixthdriving wheel 8015, a first innerinsertion nozzle plate 8016, a first communicatingpipe 8017, a second communicatingpipe 8018, a second innerinsertion nozzle plate 8019, a second middle idle rotatingshaft rod 8020, aseventh driving wheel 8021, a second insertingnozzle plate 8022, a third bearingframe plate 8023, aliquid nitrogen tank 8024, a propelling sleeve plate, 901, a working stand plate, 902, a fourth rotatingshaft rod 903, a curvedsliding rail rod 905, a eighth rotatingwheel 905, a fourth rotatingshaft rod 904, a curvedsliding rail rod 905, a fourth rotatingshaft rod 905, a fourth rotating shaft rod, a ninthdriving wheel 906, a tenthdriving wheel 907, afifth bevel gear 908, asixth bevel gear 909, an eleventhdriving wheel 9010, afirst driving gear 9011, asecond driving gear 9012, afirst friction roller 9013, a third spring bar, 9014, atwelfth driving wheel 9015, athird driving gear 9016, afourth driving gear 9017, asecond friction roller 9018, a lifting round-head sliding column, 9019, a first control rack plate, 9020, afifth driving gear 9021, a second control rack plate, 9022, a fourth spring bar, 9023, a dome-shaped convex sliding seat, 9024, a control sliding rod, 9025, a sliding limit sleeve, 9026, a sliding displacement column, 9027, a second overhead plate, 602001, a ring frame plate, 602002, a first sliding shaft column, 602003, a first connecting plate, 602004, a first torsion spring rotating shaft, 602005, amiddle connecting plate 602006, a shiftinginserting rod 602007, a second torsionspring connecting plate 602008 and a second connecting shaft, 602009, a second sliding axle post.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
An aluminum plating device is shown in figures 1-7 and comprises a working machine bed plate 1, a supportingfooting 2, aprocessing cabin 3, anoperation control screen 4, aconveying roller mechanism 5, a primaryaluminum plating mechanism 6, a secondaryaluminum plating mechanism 7, acooling solidification mechanism 8, afastness detection mechanism 9 and acommunication cabin door 10; the lower part of the bed plate 1 of the working machine is welded with the supportingfooting 2; the upper part of the working machine bed plate 1 is welded with theprocessing cabin body 3; anoperation control screen 4 is arranged above theprocessing cabin 3; theprocessing cabin body 3 is connected with a communicatingcabin door 10; theprocessing cabin 3 is connected with thetransmission roller mechanism 5; theprocessing cabin 3 is connected with a primaryaluminum plating mechanism 6; theprocessing cabin 3 is connected with a secondaryaluminum plating mechanism 7; the secondaryaluminum plating mechanism 7 is connected with the primaryaluminum plating mechanism 6; theprocessing cabin 3 is connected with acooling solidification mechanism 8; thecooling solidification mechanism 8 is connected with the secondaryaluminum plating mechanism 7; theprocessing cabin 3 is connected with afastness detection mechanism 9; thefastness detection mechanism 9 is connected with thecooling solidification mechanism 8; thecooling solidification mechanism 8 is connected with the primaryaluminum plating mechanism 6; theconveying roller mechanism 5 is connected with afastness detection mechanism 9.
When the aluminum plating device is used, the device is firstly stably fixed on a working plane, then a power supply is connected externally, theoperation control screen 4 is manually opened, firstly, a plastic film is manually fixed inside the device, then, a power supply inside the device is connected through theoperation control screen 4, then, firstly, theconveying roller mechanism 5 conveys the plastic film, secondly, the primaryaluminum plating mechanism 6 carries out one-side aluminum plating on the plastic film, thecooling solidification mechanism 8 carries out cooling solidification on the plastic film, secondly, thealuminum plating mechanism 7 carries out the other-side aluminum plating on the plastic film, then, thecooling solidification mechanism 8 carries out cooling solidification on the plastic film again, then, after the two-side aluminum plating of the plastic film is finished, thefastness detection mechanism 9 carries out fastness detection on an aluminum plating finished product film, then, the finished product film is collected by theconveying roller mechanism 5, the two-side aluminum plating on the plastic film is realized, and the aluminum on the surface, then the aluminizing operation of the other side of the plastic film is carried out, and the rapid cooling solidification is carried out again, so that the plastic film is ensured to be in a tight state constantly in the aluminizing process, the dislocation of the plastic film is avoided, the aluminizing of both sides of the conveying roller in the device by aluminum steam is avoided, and the aluminum layer fastness of the two sides of the plastic film is respectively detected after the rapid cooling solidification.
Theconveying roller mechanism 5 comprises anelectric feeding roller 501, araw material film 502, a firstelectric conveying roller 503, a secondelectric conveying roller 504, a thirdelectric conveying roller 505, a fourthelectric conveying roller 506, a fifthelectric conveying roller 507, a sixthelectric conveying roller 508, a seventhelectric conveying roller 509 and anelectric winding roller 5010; araw material film 502 is wound on the outer surface of the electric feeding device; theraw material film 502 is connected with a firstelectric conveying roller 503, a secondelectric conveying roller 504, a thirdelectric conveying roller 505, a fourthelectric conveying roller 506, a fifthelectric conveying roller 507, a sixthelectric conveying roller 508, a seventhelectric conveying roller 509 and an electric wind-uproller 5010 in sequence; theelectric feed roller 501 is connected with theprocessing cabin 3; the firstelectric conveying roller 503 is connected with theprocessing cabin 3; the secondelectric conveying roller 504 is connected with theprocessing cabin 3; the thirdelectric conveying roller 505 is connected with theprocessing chamber 3; the fourthelectric conveying roller 506 is connected with theprocessing cabin 3; the fifthelectric conveying roller 507 is connected with theprocessing cabin 3; the sixthelectric conveying roller 508 is connected to theprocessing chamber 3; the seventhelectric transporting roller 509 is connected to theprocessing chamber 3; the electric wind-up roll 5010 is connected with theprocessing cabin 3; theraw material film 502 is connected with thefastness detection mechanism 9.
Firstly, araw material film 502 is wound on the outer surface of anelectric feed roller 501, then, one side of theraw material film 502 is wound on the surface of an electric wind-uproller 5010 by manually winding theraw material film 502 around a firstelectric conveying roller 503, a secondelectric conveying roller 504, a thirdelectric conveying roller 505, a fourthelectric conveying roller 506, a fifthelectric conveying roller 507, a sixthelectric conveying roller 508 and a seventhelectric conveying roller 509 in sequence, then, the power supplies of theelectric feed roller 501, the firstelectric conveying roller 503, the secondelectric conveying roller 504, the thirdelectric conveying roller 505, the fourthelectric conveying roller 506, the fifthelectric conveying roller 507, the sixthelectric conveying roller 508, the seventhelectric conveying roller 509 and the electric wind-uproller 5010 are controlled to be switched on, and then, theelectric feed roller 501 continuously discharges theraw material film 502, and the firstelectric conveying roller 503, the secondelectric conveying roller 504, the thirdelectric conveying roller 505, the fourthelectric conveying roller 506, the sixthelectric conveying roller 508 and the seventhelectric conveying roller 509 drive theraw material film 502 to move for aluminizing operation, and meanwhile, theelectric winding roller 5010 winds and collects the aluminizedraw material film 502, so that control of the plastic film is completed.
The primaryaluminum plating mechanism 6 comprises afirst cam 601, afirst transmission wheel 602, a firstmobile control plate 603, afirst spring rod 604, a firstbase slide rail 605, a firsthollow frame plate 606, a firstsliding motion sleeve 607, a first rotatingshaft rod 608, a firstflat gear 609, afirst toothed bar 6010, afirst bevel gear 6011, a first connectingcolumn 6012, a firstelastic slide sleeve 6013, a firstsliding sleeve block 6014, a first limitingslide groove plate 6015, a firstelectric grinding wheel 6016, a firstfilm coating baffle 6017, a first filmcoating spray cylinder 6018, a first vacuumaluminum plating machine 6019 and a firstrotating ring mechanism 6020; the axle center of thefirst cam 601 is rotationally connected with thefirst driving wheel 602; thefirst cam 601 is in transmission connection with the firstmobile control plate 603; the lower part of the firstmobile control board 603 is connected with a firstbase slide rail 605; the firstmobile control board 603 is inserted with thefirst spring rod 604; the lower part of thefirst spring rod 604 is connected with a firstbase slide rail 605; the upper part of the firstbase slide rail 605 is inserted into the firsthollow frame plate 606; the inner side of the firsthollow frame plate 606 is slidably connected with a first sliding movingsleeve 607; the inner side of the firstsliding sleeve 607 is rotatably connected with a first rotatingshaft rod 608; one side of thefirst spindle 608 is rotationally connected to afirst spur gear 609 and the other side of thefirst spindle 608 is rotationally connected to afirst bevel gear 6011; the lower part of thefirst pinion 609 is meshed with the firsttoothed bar 6010; thefirst rack bar 6010 is connected to the firsthollow frame plate 606; the upper part of the first sliding movingsleeve 607 is spliced with a first connectingcolumn 6012; the outer surface of the first joiningcolumn 6012 is sleeved with a first elasticsliding sleeve 6013; the outer surface of the first elasticsliding sleeve 6013 is sleeved with a first slidingsleeve block 6014; the lower part of the first slidingsleeve 6014 is in sliding connection with a firstlimiting chute plate 6015; the lower part of the first limitingsliding chute plate 6015 is connected with a firsthollow frame plate 606; the first joiningcolumn 6012 is connected with a firstelectric grinding wheel 6016; afirst coating baffle 6017 is arranged on the left side of the firstelectric grinding wheel 6016; a firstcoating spraying cylinder 6018 is arranged below thefirst coating baffle 6017; the lower part of the firstcoating spraying cylinder 6018 is connected with a firstvacuum aluminizing machine 6019; the lower part of the first connectingcolumn 6012 is connected with a first rotatingring driving mechanism 6020; thefirst driving wheel 602 is connected with theprocessing cabin 3; the lower part of the firstbase slide rail 605 is connected with theprocessing cabin 3; thefirst coating baffle 6017 is connected with theprocessing cabin 3; the firstvacuum aluminizing machine 6019 is connected with theprocessing cabin 3; the firstcoating spraying cylinder 6018 is connected with theprocessing cabin 3; thefirst driving wheel 602 is connected with the secondaryaluminum plating mechanism 7; the firstdriving wheel 602 is connected to the cooling and solidifyingmechanism 8.
Firstly, controlling a firstvacuum aluminizing machine 6019 to eject aluminum vapor upwards to araw material film 502 conveyed on the lower roller surface of a secondelectric conveying roller 504 through a first aluminizingspraying barrel 6018, then after the first aluminizingspraying barrel 6018 ejects the aluminum vapor, because the ejection range of the first aluminizingspraying barrel 6018 is large, in order to ensure that the aluminum vapor is not ejected to the positions of two sides of the surface of the secondelectric conveying roller 504 where theraw material film 502 is not wound, further shielding the positions of two sides of the surface of the secondelectric conveying roller 504 where theraw material film 502 is not wound by a first aluminizingbaffle 6017, further accumulating part of the aluminum vapor ejected by the first aluminizingspraying barrel 6018 on the inner side surface of the firstaluminizing baffle 6017, after the aluminum accumulation is excessive, firstly, driving afirst transmission wheel 602 to rotate by afourth bevel gear 809, then driving afirst cam 601 to rotate, then driving afirst cam 601 to drive a firstmovable control plate 603 to slide leftwards above a firstbase slide rail 605, meanwhile, the firstmovable control plate 603 drives thefirst spring rod 604 to extend, then the firstmovable control plate 603 drives the firstengaging column 6012 to move leftward, and simultaneously the power supply of the firstelectric grinding wheel 6016 is switched on, the firstelectric grinding wheel 6016 rotates at a high speed, and then the firstengaging column 6012 drives the firstelectric grinding wheel 6016 to move to the position of the first coatedbaffle 6017, the firstelectric grinding wheel 6016 polishes the accumulated aluminum layer on the inner side surface of the first coatedbaffle 6017, and simultaneously the firstengaging column 6012 moves leftward inside the first elasticsliding sleeve 6013, and then the firstengaging column 6012 drives the first rotatingring mechanism 6020 to move to the outer side of the firstinclined wheel 6011, and then the firstinclined wheel 6011 drives the firstflat gear 609 to rotate through the first rotatingshaft 608, and then the firstflat gear 6010 rolls over thefirst toothed rod 6010, and then the firstflat gear 609 drives the first slidingsleeve 607 to slide forwards inside the firsthollow frame plate 606 through the first rotatingshaft 608, and then the first slidingsleeve 607 drives the first linkingcolumn 6012 to move forwards, that is, the first linkingcolumn 6012 drives the first slidingsleeve 6014 to move forwards inside the first limitingsliding chute plate 6015, and then the first linkingcolumn 6012 drives the firstelectric grinding wheel 6016 to move forwards, and then the firstelectric grinding wheel 6016 continuously pushes forwards, and then the aluminum layer thicker inside thefirst coating baffle 6017 is gradually pushed in layers to be polished and removed, so that the aluminum coating on one surface of the plastic film is completed, and the aluminum layer additionally sprayed to the inside of thefirst coating baffle 6017 is polished and separated.
The secondaryaluminum plating mechanism 7 comprises asecond cam 701, asecond transmission wheel 702, a secondmobile control board 703, asecond spring rod 704, a secondbase sliding rail 705, a secondhollow frame plate 706, a secondsliding motion sleeve 707, a second rotatingshaft rod 708, a secondflat gear 709, a secondhelical gear 7010, a secondengaging column 7011, a second elasticsliding sleeve 7012, a secondsliding sleeve 7013, a second limitingsliding groove plate 7014, asecond gear rod 7015, a second rotatingring driving mechanism 7016, afirst bevel gear 7017, asecond bevel gear 7018, athird transmission wheel 7019, a secondfilm plating baffle 7020, a second film platingspraying cylinder 7021, a second vacuumaluminum plating machine 7022 and a secondelectric grinding wheel 7023; the axle center of thesecond cam 701 is rotationally connected with asecond transmission wheel 702; thesecond cam 701 is in transmission connection with a secondmobile control board 703; the secondmobile control board 703 is slidably connected to the secondbase slide rail 705; the secondmobile control board 703 is inserted into thesecond spring rod 704; thesecond spring rod 704 is connected with a secondbase slide rail 705; the lower part of the secondbase slide rail 705 is connected with a secondhollow frame plate 706; the inner side of the secondhollow frame plate 706 is connected with a second slidingmotion sleeve 707 in a sliding way; the inner side of the second slidingmotion sleeve 707 is rotationally connected with a second rotatingshaft rod 708; one side of the second rotatingshaft rod 708 is rotationally connected with thesecond spur gear 709, and the other side of the second rotatingshaft rod 708 is rotationally connected with the secondhelical gear 7010; the lower part of the second slidingmotion sleeve 707 is spliced with a second connectingcolumn 7011; the outer surface of the secondengaging column 7011 is sleeved with a second elastic slidingsleeve 7012; the outer surface of the second elastic slidingsleeve 7012 is sleeved with a second slidingsleeve block 7013; the second slidingsleeve block 7013 is in sliding connection with the second limiting slidinggroove plate 7014; the secondlimiting chute plate 7014 is connected with the secondhollow frame plate 706; the secondhollow frame plate 706 is connected with thesecond rack bar 7015; the lower part of thesecond gear bar 7015 is meshed with the secondflat gear 709; the secondengaging column 7011 is connected with the second rotatingring driving mechanism 7016; the outer annular surface of thesecond driving wheel 702 is in driving connection with afirst bevel gear 7017 through a belt; thefirst bevel gear 7017 meshes with thesecond bevel gear 7018; the lower axis of thesecond bevel gear 7018 is rotationally connected with athird driving wheel 7019; the secondengaging column 7011 is connected with a secondelectric grinding wheel 7023; a secondfilm coating baffle 7020 is arranged on the left side of the secondelectric grinding wheel 7023; a secondcoating spraying cylinder 7021 is arranged above thesecond coating baffle 7020; the secondcoating spraying cylinder 7021 is connected with a second vacuumaluminum plating machine 7022; the second vacuumaluminum plating machine 7022 is connected with theprocessing cabin 3; the secondcoating spraying cylinder 7021 is connected with theprocessing cabin 3; thesecond coating baffle 7020 is connected with theprocessing cabin 3; the upper part of the secondbase slide rail 705 is connected with theprocessing cabin body 3; thefirst bevel gear 7017 is connected with theprocessing cabin 3; the upper side of the outer surface of the thirddriving wheel 7019 is connected with theprocessing cabin 3; the thirddriving wheel 7019 is connected with the cooling and solidifyingmechanism 8; thesecond drive wheel 702 is coupled to thefirst drive wheel 602.
Firstly, the second vacuumaluminum plating machine 7022 is controlled to downwards spray aluminum steam to theraw material film 502 conveyed on the roller surface above the sixthelectric conveying roller 508 through the secondcoating spraying cylinder 7021, aluminum plating operation is carried out on theraw material film 502, then after the aluminum steam is sprayed from the secondcoating spraying cylinder 7021, because the spraying range of the secondcoating spraying cylinder 7021 is large, in order to ensure that the aluminum steam cannot be sprayed to the positions, on the two sides, of the surface of the sixthelectric conveying roller 508, where theraw material film 502 is not wound, further the positions, on the two sides, where theraw material film 502 is not wound, of the surface of the sixthelectric conveying roller 508 are shielded by thesecond coating baffle 7020, further part of the aluminum steam sprayed from the secondcoating spraying cylinder 7021 is accumulated on the inner side surface of thesecond coating baffle 7020, after excessive aluminum accumulation, firstly thefirst driving wheel 602 drives thesecond driving wheel 702 to rotate, then thesecond driving wheel 702 drives thesecond cam 701 to rotate, then thesecond cam 701 drives the secondmobile control plate 703 to slide leftwards, meanwhile, the secondmovable control board 703 drives thesecond spring rod 704 to extend, then the secondmovable control board 703 drives the secondengaging column 7011 to move leftward, and simultaneously the secondelectric grinding wheel 7023 is powered on, the secondelectric grinding wheel 7023 rotates at a high speed, and then the secondengaging column 7011 drives the secondelectric grinding wheel 7023 to move to the position of the second coatedbaffle 7020, the secondelectric grinding wheel 7023 polishes the aluminum layer deposited on the inner side surface of the second coatedbaffle 7020, and simultaneously the secondengaging column 7011 moves leftward inside the second elastic slidingsleeve 7012, and then the secondengaging column 7011 drives the second rotatingring mechanism 7016 to move to the outer side position of the secondhelical gear 7010, and then the second rotatingring mechanism 7016 drives the secondhelical gear 7010 to rotate, and then the secondhelical gear 7010 drives the secondflat gear 709 to rotate through the second rotatingshaft rod 708, and then the secondflat gear 709 rolls on the lower side surface of the secondhelical gear 7015, and the secondflat gear 709 drives the secondsliding sleeve 707 to slide forward inside the secondhollow frame plate 706 through the second rotatingshaft rod 708, and then the second slidingsleeve 707 drives the secondengaging column 7011 to move forward, that is, the secondengaging column 7011 drives the second slidingsleeve 7013 to move forward inside the second limiting slidingchute plate 7014, and then the secondengaging column 7011 drives the secondelectric grinding wheel 7023 to move forward, and then the secondelectric grinding wheel 7023 continuously advances forward, so that the aluminum layer thicker inside the second film-coatedbaffle 7020 is gradually pushed and polished and removed in a layered manner, the aluminum plating on one side of the plastic film is completed, and the aluminum layer additionally sprayed to the inside of the second film-coatedbaffle 7020 is polished and separated.
The cooling and solidifyingmechanism 8 comprises apower motor 801, a third rotatingshaft rod 802, a fourthdriving wheel 803, a fifthdriving wheel 804, a first telescopicrotating shaft 805, a first bearingframe plate 806, a firstelectric push rod 807, athird bevel gear 808, afourth bevel gear 809, a firstelevating plate 8010, a second bearingframe plate 8011, afirst fan blade 8012, a first hollow rotatingshaft rod 8013, asixth driving wheel 8014, a first innerinserting nozzle 8015, a first communicatingpipe 8016, a second communicatingpipe 8017, a second innerinserting nozzle 8018, a second hollow rotatingshaft rod 8019, a seventhdriving wheel 8020, asecond fan blade 8021, a third bearingframe plate 8022, aliquid nitrogen tank 8023 and apropelling sleeve plate 8024; an output shaft of thepower motor 801 is rotationally connected with the third rotatingshaft rod 802; the outer surface of the third rotatingshaft rod 802 is sequentially sleeved with a fourthdriving wheel 803 and a fifthdriving wheel 804; the third rotatingshaft rod 802 is rotatably connected with the first telescopic rotatingshaft 805; the outer surface of the first telescopic rotatingshaft 805 is sleeved with a first bearingframe plate 806; the first bearingframe plate 806 is inserted into the firstelectric push rod 807; the outer surface of the first telescopic rotatingshaft 805 is sleeved with a pushingsleeve plate 8024; the pushingsleeve plate 8024 is inserted into the firstelectric push rod 807; the first telescopic rotatingshaft 805 is rotatably connected with thethird bevel gear 808; thethird bevel gear 808 is meshed with thefourth bevel gear 809; the outer annular surface of thefifth driving wheel 804 is in driving connection with thesixth driving wheel 8014 through a belt; the inner side of thesixth driving wheel 8014 is sleeved with the first hollow rotatingshaft 8013; the outer surface of the first hollow rotatingshaft rod 8013 is rotatably connected with the second bearingframe plate 8011; the first hollow rotatingshaft rod 8013 is rotatably connected with thefirst fan blade 8012; the secondbearing support plate 8011 is spliced with the first elevatedplate 8010; a first innerinserting nozzle 8015 is arranged inside the first hollow rotatingshaft rod 8013; the first innerinserting nozzle 8015 is inserted into the first communicatingpipe 8016; the first communicatingpipe 8016 is connected with the second communicatingpipe 8017; the first communicatingpipe 8016 is connected with theliquid nitrogen tank 8023; the second communicatingpipe 8017 is connected with the second innerinserting nozzle 8018; a second hollow rotatingshaft rod 8019 is arranged outside the second innerinserting nozzle 8018; the outer surface of the second hollow rotatingshaft rod 8019 is sleeved with aseventh driving wheel 8020; the second hollow rotatingshaft 8019 is rotatably connected to thesecond blade 8021; the outer surface of the secondhollow spindle lever 8019 is in rotatable connection with athird carrier plate 8022; the upper part of the third bearingsupport plate 8022 is connected with theprocessing cabin 3; theliquid nitrogen tank 8023 is connected with theprocessing cabin 3; the lower part of the first elevatedplate 8010 is connected with theprocessing cabin 3; the firstelevating plate 8010 is connected with thefastness detection mechanism 9; the lower part of thepower motor 801 is connected with theprocessing cabin 3; the lower part of the first bearingframe plate 806 is connected with theprocessing cabin 3; thefourth bevel gear 809 is connected with theprocessing cabin 3; afourth bevel gear 809 is connected with thefirst drive wheel 602; the fourthdriving wheel 803 is connected with thefastness detection mechanism 9; theseventh transmission wheel 8020 is connected to thethird transmission wheel 7019.
Firstly, controlling to switch on a power supply of apower motor 801, then thepower motor 801 drives a fifthdriving wheel 804 to rotate through a third rotatingshaft rod 802, further the fifth drivingwheel 804 drives asixth driving wheel 8014 to rotate, then thesixth driving wheel 8014 drives afirst fan blade 8012 to rotate through a first hollow rotatingshaft rod 8013, at the same time, a third drivingwheel 7019 drives aseventh driving wheel 8020 to rotate, then theseventh driving wheel 8020 drives asecond fan blade 8021 to rotate through a second hollow rotatingshaft rod 8019, simultaneously controlling to open aliquid nitrogen tank 8023, then liquid nitrogen in thetank 8023 is ejected from a first communicatingpipe 8016 and a second communicatingpipe 8017 and is ejected from the first insertednozzle 8015 and the second insertednozzle 8018, further the liquid nitrogen ejected from the first insertednozzle 8015 and the second insertednozzle 8018 is respectively blown to araw material film 502 on the left roller surface of a fourthelectric conveying roller 506 and araw material film 502 on the seventhelectric conveying roller 509 upper side by thefirst fan blade 8012 and the second insertednozzle 8018, and thus the double-sided cooling and solidification of theraw material film 502 is sequentially completed.
Thefastness detection mechanism 9 comprises awork support 901, a fourth rotatingshaft rod 902, a curvedslide rail column 903, an eighthdriving wheel 904, a ninthdriving wheel 905, a tenthdriving wheel 906, afifth bevel gear 907, asixth bevel gear 908, an eleventhdriving wheel 909, afirst driving gear 9010, asecond driving gear 9011, afirst friction roller 9012, athird spring bar 9013, atwelfth driving wheel 9014, athird driving gear 9015, afourth driving gear 9016, asecond friction roller 9017, a lifting round-head slide column 9018, a firstcontrol rack plate 9019, afifth driving gear 9020, a secondcontrol rack plate 9021, afourth spring bar 9022, a dome-shapedconvex slide seat 9023, a control slide bar 24, asliding limit sleeve 9025, asliding displacement column 9026 and a secondelevating plate 9027; the lower part of thework stand 901 is welded with a second elevatedplate 9027; the secondelevating plate 9027 is inserted into the fourth rotatingshaft rod 902; the outer surface of the fourth rotatingshaft rod 902 is sequentially sleeved with a curvedslide rail column 903, aneighth driving wheel 904 and aninth driving wheel 905; the outer ring surface of theninth driving wheel 905 is in transmission connection with the tenthdriving wheel 906 through a belt; the axle center of the tenthdriving wheel 906 is rotationally connected with afifth bevel gear 907; afifth bevel gear 907 meshes with thesixth bevel gear 908; thefifth bevel gear 907 is connected to thework stand 901; thesixth bevel gear 908 is connected to thework stand 901; the rear side of the outer ring surface of thesixth bevel gear 908 is in transmission connection with aneleventh transmission wheel 909 through a belt; the shaft center of theeleventh transmission wheel 909 is rotationally connected with thefirst transmission gear 9010; thefirst transmission gear 9010 is connected with thework stand 901; thefirst transmission gear 9010 is meshed with thesecond transmission gear 9011; the axle center of thesecond transmission gear 9011 is rotationally connected with thefirst friction roller 9012; the rear side axis of thefirst friction roller 9012 is connected with athird spring rod 9013; thethird spring rod 9013 is connected with the second controlrack rail plate 9021; the second controlrack rail plate 9021 is meshed with thefifth transmission gear 9020; thefifth transmission gear 9020 is meshed with the firstcontrol rack plate 9019; the first controlrack rail plate 9019 is spliced with the lifting round-head sliding column 9018; the outer surface of the lifting round-head sliding column 9018 is in sliding connection with theworkbench stand 901; the lifting round-head sliding column 9018 is connected with afourth transmission gear 9016; the rear-side axis of thefourth transmission gear 9016 is rotatably connected with thesecond friction roller 9017; thefourth transmission gear 9016 is meshed with thethird transmission gear 9015; the front side axle center of thethird transmission gear 9015 is rotatably connected with atwelfth transmission wheel 9014; the outer annular surface of thetwelfth driving wheel 9014 is in transmission connection with an eleventhdriving wheel 909 through a belt; thethird transmission gear 9015 is connected with thework stand 901; the lower part of the lifting round-head sliding column 9018 is in sliding connection with a dome convex slidingseat 9023; the lower part of the second controltoothed rail plate 9021 is connected with afourth spring rod 9022; the lower part of thefourth spring rod 9022 is spliced with the work table 901; the domebulge sliding seat 9023 is connected with thecontrol sliding rod 9024; the outer surface of theslide bar 9024 is controlled to be in sliding connection with the slidinglimit sleeve 9025; the sliding limitingsleeve 9025 is connected with thework stand 901; the lower part of the dome convex slidingseat 9023 is inserted into a slidingdisplacement column 9026; the lower part of thesliding displacement column 9026 is in sliding connection with the curved slidingrail column 903; the upper part of thethird spring rod 9013 is connected with theprocessing cabin body 3; thefourth pivot rod 902 is connected to the first elevatedplate 8010; the lower part of thework stand 901 is connected with a first elevatedplate 8010; the eighthdriving wheel 904 is connected with thefourth driving wheel 803; the lower part of the second elevatedplate 9027 is connected with theprocessing cabin 3; thesecond friction roller 9017 is connected with theraw material film 502; thefirst rubbing roll 9012 is connected to theraw material film 502.
Firstly, thefourth driving wheel 803 drives theeighth driving wheel 904 to rotate, then the eighthdriving wheel 904 drives the fourth rotatingshaft 902 to rotate, then the fourth rotatingshaft 902 drives theninth driving wheel 905 to rotate, then the ninthdriving wheel 905 drives the tenthdriving wheel 906 to rotate, then the tenthdriving wheel 906 drives thefifth bevel gear 907 to rotate, then thefifth bevel gear 907 drives thesixth bevel gear 908 to rotate, then thesixth bevel gear 908 drives the eleventhdriving wheel 909 to rotate, then the eleventhdriving wheel 909 drives thefirst driving gear 9010 to rotate, simultaneously the eleventhdriving wheel 909 drives thetwelfth driving wheel 9014 to rotate, further thetwelfth driving wheel 9014 drives thethird driving gear 9015 to rotate, simultaneously the fourth rotatingshaft 902 drives the curvedslide rail column 903 to rotate, and thesliding displacement column 9026 slides inside the curved track on the surface of the curvedslide rail column 903, then the curvedslide rail column 903 drives thesliding displacement column 9026 to move left and right, then the slidingdisplacement column 9026 drives the dome-shapedconvex sliding seat 9023 to move left and right, further the dome-shaped convex slidingseat 9023 slides left and right on the inner side of the sliding limitingsleeve 9025 through thecontrol sliding rod 9024, further when the lifting round-head slide column 9018 slides to the highest point of the dome-shapedconvex sliding seat 9023, the lifting round-head slide column 9018 moves upwards at the moment, thefourth transmission gear 9016 is driven to move to the position where the lifting round-head slide column 9016 is meshed with thethird transmission gear 9015, further thethird transmission gear 9015 drives thefourth transmission gear 9016 to rotate, then thefourth transmission gear 9016 drives thesecond friction roller 9017 to rotate, meanwhile, the lifting round-head slide column 9018 drives the first controltoothed rail plate 9019 to move upwards, further the right side of the first controltoothed rail plate 9019 drives the fifth transmission gear 20 to rotate, further thefifth transmission gear 9020 drives the second controltoothed rail plate 9021 to move, and then the secondcontrol rack plate 9021 drives thethird spring rod 9013 to extend downwards, that is, thethird spring rod 9013 drives thesecond transmission gear 9011 and thefirst friction roller 9012 to move downwards, and then thesecond transmission gear 9011 moves to the position where thesecond transmission gear 9010 is meshed with thefirst transmission gear 9010, and then thefirst transmission gear 9010 drives thesecond transmission gear 9011 to rotate, and then thesecond transmission gear 9011 drives thefirst friction roller 9012 to rotate, and then thefirst friction roller 9012 rubs theraw material film 502 on the lower side of thefirst friction roller 9012, and simultaneously thesecond friction roller 9017 rubs theraw material film 502 on the upper side of thesecond friction roller 9017, so that the fastness detection of aluminum-plated layers on two sides of the plastic film is completed.
The firstdriving swivel mechanism 6020 comprises aring frame plate 602001, a firstsliding axle column 602002, afirst axle plate 602003, a firsttorsion spring axle 602004, amiddle joint plate 602005, a toggle rotating insertedlink 602006, a secondtorsion spring axle 602007, asecond axle plate 602008 and a secondsliding axle column 602009; thering frame plate 602001 is slidably connected to the first slidingaxle post 602002; the first slidingshaft column 602002 is inserted into the first connectingshaft plate 602003; thefirst link plate 602003 is connected with a firsttorsion spring hinge 602004; the firsttorsion spring hinge 602004 is connected to themiddle connector plate 602005; the middle connectingplate 602005 is spliced with the toggle rotatinginsertion rod 602006; themiddle splice plate 602005 is connected to the secondtorsion spring pivot 602007; the second torsionspring rotating shaft 602007 is connected with the second connectingshaft plate 602008; the second connectingshaft plate 602008 is inserted into the second slidingshaft column 602009; the second slidingaxle column 602009 is in sliding connection with thering frame plate 602001; thering frame plate 602001 is connected to afirst engagement post 6012.
When the first linkingcolumn 6012 drives thering frame plate 602001 to move leftward, and when thering frame plate 602001 moves to the outside of thefirst bevel gear 6011, therotating plunger 602006 is toggled to be inserted into the inside of the slot of thefirst bevel gear 6011, and moves leftward with thering frame plate 602001, and then therotating plunger 602006 is toggled to move horizontally inside the slot of thefirst bevel gear 6011, and then therotating plunger 602006 is toggled to drive thefirst bevel gear 6011 with the tilted slot to rotate, when thering frame plate 602001 moves rightward, because the moving direction is opposite to the protruding direction of the slot edge of thefirst bevel gear 6011, and then the toggling rotatingplunger 602006 moves rightward, and when passing through the protruding portion of the slot, the toggling rotatingplunger 602006 will be jacked up, and then the rotatingplunger 602006 will drive the first torsionspring rotating shaft 602004 and the second torsionspring rotating shaft 602007 to rotate, and then the first torsionspring rotating shaft 602004 and the second torsionspring rotating shaft 602007 will drive the first connectingshaft plate 602003 and the second connectingshaft plate 602008 to move, that is, the firstsliding axle column 602002 and the second slidingaxle column 602009 will slide inside thering frame plate 602001, and then the rotating andtoggle rod 602006 will directly pass through the slot of thefirst bevel gear 6011 and make a horizontal linear motion to return to the original position.
The front sides of the first slidingsleeve 6014 and the second slidingsleeve 7013 are both provided with an electric push rod, and the front sides of the two groups of electric push rods are connected with theprocessing cabin 3.
So that the electric push rod can drive the first slidingsleeve 6014 and the secondsliding sleeve 7013 to slide and reset inside the first limitingsliding chute plate 6015 and the second limitingsliding chute plate 7014 respectively after the operation is finished.
Two sets of thefirst plating baffle 6017 and thesecond plating baffle 7020 are provided.
So as to protect both sides of the second motorizedtransport roller 504 and the sixth motorizedtransport roller 508, respectively.
A camera is arranged below thefifth transmission gear 9020 and on the surface of thefirst communication pipe 8016.
So as to observe the friction fastness detection conditions of thefirst friction roller 9012 and thesecond friction roller 9017 in real time.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.