技术领域Technical Field
本发明涉及压缩机领域,具体而言涉及一种涡旋结构和一种压缩机。The invention relates to the field of compressors, and in particular to a scroll structure and a compressor.
背景技术Background Art
相关技术中,如图1所示,涡旋式压缩机100’包括:机壳300’、排放盖400’、框架500’、静态涡旋盘220’、动态涡旋盘210’、背压板230’和浮板240’。In the related art, as shown in FIG. 1 , a scroll compressor 100 ′ includes a casing 300 ′, a discharge cover 400 ′, a frame 500 ′, a static scroll 220 ′, a dynamic scroll 210 ′, a back pressure plate 230 ′, and a floating plate 240 ′.
其中,静态涡旋盘220’和动态涡旋盘210’一起形成吸入室、中间压力室和排放室,动态涡旋盘210’相对于静态涡旋盘220’能够运动。The static scroll 220' and the dynamic scroll 210' together form a suction chamber, an intermediate pressure chamber and a discharge chamber, and the dynamic scroll 210' can move relative to the static scroll 220'.
为了保证静态涡旋盘220’和动态涡旋盘210’贴合性,在静态涡旋盘220’的顶部设置背压板230’,并在背压板230’上设置浮板240’,背压板230’和浮板240’形成背压腔282’,背压腔282’与中间压力室连通,从而在静态涡旋盘220’和动态涡旋盘210’进行压缩作业时,中间压力室内的压力会对背压腔282’施压,从而顶动浮板240’,浮板240’上浮与压缩机100’的排放盖400’相抵,进而将静态涡旋盘220’压向动态涡旋盘210’。In order to ensure the fit between the static scroll 220’ and the dynamic scroll 210’, a back pressure plate 230’ is arranged on the top of the static scroll 220’, and a floating plate 240’ is arranged on the back pressure plate 230’. The back pressure plate 230’ and the floating plate 240’ form a back pressure chamber 282’, and the back pressure chamber 282’ is connected to the intermediate pressure chamber. Therefore, when the static scroll 220’ and the dynamic scroll 210’ are performing compression operation, the pressure in the intermediate pressure chamber will pressurize the back pressure chamber 282’, thereby pushing the floating plate 240’. The floating plate 240’ floats up and abuts against the discharge cover 400’ of the compressor 100’, thereby pressing the static scroll 220’ toward the dynamic scroll 210’.
但是,这样的结构,背压板230’设置在静态涡旋盘220’的顶部,所以背压板230’和静态涡旋盘220’之间连通外侧位置的密闭性较差,需要增加密封圈920’,并且,若背压板230’和静态涡旋盘220’之间的连接点距离较远,密封圈920’的密封性能也将受到影响,进而导致了排放室与吸入室之间的密闭性较差,从而影响压缩机100’的性能。However, in such a structure, the back pressure plate 230' is arranged on the top of the static scroll 220', so the airtightness of the outer position connected between the back pressure plate 230' and the static scroll 220' is poor, and it is necessary to add a sealing ring 920'. Moreover, if the connection point between the back pressure plate 230' and the static scroll 220' is far away, the sealing performance of the sealing ring 920' will also be affected, which will lead to poor airtightness between the discharge chamber and the suction chamber, thereby affecting the performance of the compressor 100'.
发明内容Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。The present invention aims to solve at least one of the technical problems existing in the prior art.
为此,本发明第一方面提供了一种涡旋结构。To this end, a first aspect of the present invention provides a vortex structure.
本发明第二方面提供了一种压缩机。A second aspect of the present invention provides a compressor.
有鉴于此,根据本发明的第一方面实施例,本发明提出了一种涡旋结构,包括:第一涡旋盘;第二涡旋盘,与第一涡旋盘相配合,第一涡旋盘和第二涡旋盘可相对运动,第二涡旋盘背离第一涡旋盘的一端设有凹槽,第二涡旋盘设置有第一通孔;背压板,设于凹槽内,背压板与凹槽的侧壁之间具有间隙;浮板,可活动地设置在背压板上,浮板覆设于间隙上,第二涡旋盘、背压板和浮板之间形成第一腔室,第一通孔与第一腔室连通。In view of this, according to the first aspect embodiment of the present invention, the present invention proposes a vortex structure, including: a first scroll plate; a second scroll plate, which cooperates with the first scroll plate, the first scroll plate and the second scroll plate can move relative to each other, and the end of the second scroll plate away from the first scroll plate is provided with a groove, and the second scroll plate is provided with a first through hole; a back pressure plate, which is arranged in the groove, and there is a gap between the back pressure plate and the side wall of the groove; a floating plate, which can be movably arranged on the back pressure plate, and the floating plate covers the gap, and a first chamber is formed between the second scroll plate, the back pressure plate and the floating plate, and the first through hole is connected to the first chamber.
本发明提出的涡旋结构,第一涡旋盘和第二涡旋盘形成了吸入室、中间压力室和排放室,进而在第一涡旋盘和第二涡旋盘执行压缩作业时,由吸入室吸入冷媒,经中间压力室压缩后,排入排放室,从而完成压缩作业。The scroll structure proposed in the present invention comprises a first scroll plate and a second scroll plate which form a suction chamber, an intermediate pressure chamber and a discharge chamber. When the first scroll plate and the second scroll plate perform a compression operation, the refrigerant is sucked into the suction chamber, compressed in the intermediate pressure chamber, and then discharged into the discharge chamber, thereby completing the compression operation.
进一步地,通过在第二涡旋盘背离第一涡旋盘的一端设置凹槽,在凹槽内设置背压板,并且,背压板与凹槽的侧壁之间具有间隙,在间隙上盖设浮板。进而第二涡旋盘、背压板和浮板之间形成第一腔室,第二涡旋盘上还设置有第一通孔,第一通孔连通第一腔室。具体地,第一通孔连通第一腔室和中间压力腔。进而在第一涡旋盘和第二涡旋盘执行压缩作业时,中间压力腔内的冷媒为第一腔室提供压力,进而使得浮板移动,进而在浮板被限制时,第一腔室内的压力迫使第二涡旋盘向第一涡旋盘移动,即将第二涡旋盘压向第一涡旋盘,进而可以增强第一涡旋盘和第二涡旋盘之间的密闭性,防止冷媒泄漏,提升压缩效率。Furthermore, a groove is provided at one end of the second scroll away from the first scroll, a back pressure plate is provided in the groove, and a gap is provided between the back pressure plate and the side wall of the groove, and a floating plate is provided on the gap. A first chamber is formed between the second scroll, the back pressure plate and the floating plate, and a first through hole is also provided on the second scroll, and the first through hole is connected to the first chamber. Specifically, the first through hole is connected to the first chamber and the intermediate pressure chamber. When the first scroll and the second scroll perform compression operations, the refrigerant in the intermediate pressure chamber provides pressure for the first chamber, thereby causing the floating plate to move. When the floating plate is restricted, the pressure in the first chamber forces the second scroll to move toward the first scroll, that is, presses the second scroll toward the first scroll, thereby enhancing the airtightness between the first scroll and the second scroll, preventing refrigerant leakage, and improving compression efficiency.
并且,由于背压板是设置第二涡旋盘的凹槽内的,因此,整个第二涡旋盘的外壁是一体的,进而增强了排放室和吸入室之间的密闭性,进一步提升了压缩效率。Furthermore, since the back pressure plate is disposed in the groove of the second scroll, the outer wall of the entire second scroll is integrated, thereby enhancing the airtightness between the discharge chamber and the suction chamber, and further improving the compression efficiency.
另外,根据本发明提供的上述技术方案中的涡旋组件,还可以具有如下附加技术特征:In addition, the vortex assembly in the above technical solution provided by the present invention may also have the following additional technical features:
在上述技术方案中,进一步地,还包括:第一密封件,设于浮板和第二涡旋盘之间;第二密封件,设于浮板和背压板之间。In the above technical solution, further, it also includes: a first seal, which is arranged between the floating plate and the second scroll plate; and a second seal, which is arranged between the floating plate and the back pressure plate.
在该技术方案中,在浮板和第二涡旋盘之间设置第一密封件,在浮板和背压板之间设置第二密封件,进而保证了浮板和第二涡旋盘连接处,以及浮板和背压板连接处的密闭性,避免了第一涡旋盘和第二涡旋盘之间的中间压力室的泄漏,进而保证了第一涡旋盘和第二涡旋盘的压缩性能。In this technical solution, a first seal is arranged between the floating plate and the second scroll, and a second seal is arranged between the floating plate and the back pressure plate, thereby ensuring the airtightness of the connection between the floating plate and the second scroll, and the connection between the floating plate and the back pressure plate, avoiding leakage of the intermediate pressure chamber between the first scroll and the second scroll, and thereby ensuring the compression performance of the first scroll and the second scroll.
在上述任一技术方案中,进一步地,凹槽呈台阶槽,台阶槽的第一台阶面和浮板相对;和/或背压板具有台阶结构,台阶结构的第二台阶面和浮板相对。In any of the above technical solutions, further, the groove is a step groove, and the first step surface of the step groove is opposite to the floating plate; and/or the back pressure plate has a step structure, and the second step surface of the step structure is opposite to the floating plate.
在该技术方案中,通过设置于第二涡旋盘的第一台阶面对浮板进行支撑,保证了浮板的高度,以便于对浮板进行限制,进而便于对第二涡旋盘的施压。同样地,通过设置于背压板的第二台阶面对浮板进行支撑,保证了浮板的高度,以便于对浮板进行限制,进而便于对第二涡旋盘的施压。也可以通过设置于第二涡旋盘的第一台阶面和设置于背压板的第二台阶面对浮板进行支撑,保证了浮板的高度,以便于对浮板进行限制,进而便于对第二涡旋盘的施压。In this technical solution, the floating plate is supported by the first step surface provided on the second scroll disk, thereby ensuring the height of the floating plate, so as to limit the floating plate and facilitate the pressure on the second scroll disk. Similarly, the floating plate is supported by the second step surface provided on the back pressure plate, thereby ensuring the height of the floating plate, so as to limit the floating plate and facilitate the pressure on the second scroll disk. The floating plate can also be supported by the first step surface provided on the second scroll disk and the second step surface provided on the back pressure plate, thereby ensuring the height of the floating plate, so as to limit the floating plate and facilitate the pressure on the second scroll disk.
在上述任一技术方案中,进一步地,第一涡旋盘包括:第一盘体;第一涡齿,设于第一盘体,第一涡齿与第二涡旋盘相配合。In any of the above technical solutions, further, the first scroll plate includes: a first plate body; a first volute, which is arranged on the first plate body, and the first volute cooperates with the second scroll plate.
在该技术方案中,第一涡旋盘包括第一盘体和第一涡齿,第一涡齿可以与第二涡旋盘配合,以进行压缩作业。In this technical solution, the first scroll plate includes a first plate body and a first volute, and the first volute can cooperate with the second scroll plate to perform compression operations.
在上述任一技术方案中,进一步地,第二涡旋盘包括:第二盘体,凹槽设于第二盘体背离第一涡旋盘的一端,第二盘体上设有第一通孔,第二盘体上还设有第二通孔;第二涡齿,设于第二盘体与凹槽相背的另一端。In any of the above technical solutions, further, the second scroll plate includes: a second plate body, a groove is arranged at one end of the second plate body away from the first scroll plate, a first through hole is arranged on the second plate body, and a second through hole is also arranged on the second plate body; a second vortex tooth is arranged at the other end of the second plate body opposite to the groove.
在该技术方案中,第二涡旋盘包括第二盘体和第二涡齿,第二盘体相对的两端分别设置有凹槽可第二涡齿,进而位于凹槽内的第一腔室内充入冷媒时,可以使得第二涡齿与第一涡旋盘相抵,以提升第一涡旋盘和第二涡旋盘之间的紧密性。In this technical solution, the second scroll plate includes a second plate body and a second volute. Grooves for the second volute are respectively provided at the two opposite ends of the second plate body. When the refrigerant is filled into the first chamber in the groove, the second volute can be abutted against the first scroll plate to enhance the tightness between the first scroll plate and the second scroll plate.
其中,第二通孔用于将经过第一涡旋盘和第二涡旋盘压缩的冷媒排出。The second through hole is used to discharge the refrigerant compressed by the first scroll and the second scroll.
在上述任一技术方案中,进一步地,背压板包括:背压主体,背压主体连接于第二涡旋盘,背压主体至少部分边缘与凹槽的侧壁之间具有间隙,背压主体上设有第三通孔;凸起,围绕第三通孔设置,凸起向背离第一涡旋盘一侧延伸。In any of the above technical solutions, further, the back pressure plate includes: a back pressure body, the back pressure body is connected to the second scroll disk, there is a gap between at least part of the edge of the back pressure body and the side wall of the groove, and a third through hole is provided on the back pressure body; a protrusion is arranged around the third through hole, and the protrusion extends to the side away from the first scroll disk.
在该技术方案中,背压板包括背压主体和凸起,具体地,背压主体上设置有第三通孔,凸起环绕第三通孔设置。其中,第三通孔与第二通孔相连通,而凸起的一侧为浮板提供移动轨道,浮板可沿凸起移动。凸起的另一侧为第二通孔提供延长通道,进而将第二通孔排出的冷媒引出,进而方便了压缩后的冷媒的排出。In this technical solution, the back pressure plate includes a back pressure body and a protrusion. Specifically, a third through hole is provided on the back pressure body, and the protrusion is arranged around the third through hole. The third through hole is connected to the second through hole, and one side of the protrusion provides a moving track for the floating plate, and the floating plate can move along the protrusion. The other side of the protrusion provides an extended channel for the second through hole, thereby leading out the refrigerant discharged from the second through hole, thereby facilitating the discharge of the compressed refrigerant.
在上述任一技术方案中,进一步地,还包括:第一止回阀,第二涡旋盘还设有第四通孔,背压板与第四通孔相对应的位置设有第二腔室,第一止回阀位于第二腔室,用于封闭或开启第四通孔;背压板还设有第五通孔,第五通孔连通第二腔室和第三通孔。In any of the above technical solutions, it further includes: a first check valve, the second vortex disk is also provided with a fourth through hole, the back pressure plate is provided with a second chamber at a position corresponding to the fourth through hole, the first check valve is located in the second chamber, and is used to close or open the fourth through hole; the back pressure plate is also provided with a fifth through hole, and the fifth through hole connects the second chamber and the third through hole.
在该技术方案中,在第二涡旋盘上设置第四通孔,背压板与第二涡旋盘之间还形成有第二腔室,第四通孔与第二腔室相连通。具体地,第四通孔连接第二腔室和中间压力室,进而为涡旋结构设置一个副排出通道,进而可以在第一涡旋盘和第二涡旋盘压缩的冷媒压力较小时,经由第四通孔排出,或经由第四通孔和第二通孔同时排出,以提升涡旋结构的压缩效率。In this technical solution, a fourth through hole is provided on the second scroll, a second chamber is further formed between the back pressure plate and the second scroll, and the fourth through hole is connected to the second chamber. Specifically, the fourth through hole connects the second chamber and the intermediate pressure chamber, and then a secondary discharge channel is provided for the scroll structure, and then when the pressure of the refrigerant compressed by the first scroll and the second scroll is small, it can be discharged through the fourth through hole, or discharged through the fourth through hole and the second through hole at the same time, so as to improve the compression efficiency of the scroll structure.
在上述任一技术方案中,进一步地,还包括:螺钉,用于将背压板固定于第二涡旋盘;第三密封件,设于背压板和第二涡旋盘之间。In any of the above technical solutions, further, it also includes: screws for fixing the back pressure plate to the second scroll plate; and a third sealing member provided between the back pressure plate and the second scroll plate.
在该技术方案中,在背压板和第二涡旋盘之间设置第三密封件,并通过螺钉将背压板固定在第二涡旋盘上,进而增加背压板和第二涡旋盘之间的密闭性,避免第一腔室与第二通孔之间产生泄漏,保证第一腔室对第二涡旋盘的推压效果。In this technical solution, a third seal is arranged between the back pressure plate and the second scroll disk, and the back pressure plate is fixed to the second scroll disk by screws, thereby increasing the airtightness between the back pressure plate and the second scroll disk, avoiding leakage between the first chamber and the second through hole, and ensuring the pushing effect of the first chamber on the second scroll disk.
在上述任一技术方案中,进一步地,浮板包括:浮板主体,浮板主体上设置有第六通孔,背压板穿设于第六通孔;支撑部,设于浮板主体背离第一涡旋盘的一侧,支撑部绕第六通孔设置。In any of the above technical solutions, further, the floating plate includes: a floating plate body, a sixth through hole is provided on the floating plate body, and the back pressure plate is passed through the sixth through hole; a support portion is provided on a side of the floating plate body away from the first scroll plate, and the support portion is arranged around the sixth through hole.
在该技术方案中,浮板包括浮板主体和支撑部。主体上设置有第六通孔,背压板穿设于第六通孔,支撑部环绕第六通孔设置,以便于浮板支撑其他部件,以实现对浮板的限制。In this technical solution, the floating plate includes a floating plate body and a support portion. The body is provided with a sixth through hole, the back pressure plate is passed through the sixth through hole, and the support portion is arranged around the sixth through hole so that the floating plate supports other components to achieve restriction on the floating plate.
根据本发明的第二方面实施例,本发明提出了一种压缩机,包括:机壳;排放盖,设于机壳内部;框架,设于机壳内部,框架和排放盖间隔设置;以及,如上述技术方案中任一项提出的涡旋结构,涡旋结构中的第一涡旋盘可活动地设于框架;第二止回阀,设于第一涡旋盘,用于封闭或开启第一涡旋盘的第二通孔。According to a second aspect of the present invention, the present invention proposes a compressor, comprising: a casing; a discharge cover arranged inside the casing; a frame arranged inside the casing, the frame and the discharge cover being spaced apart; and a vortex structure as proposed in any one of the above technical solutions, wherein a first vortex disk in the vortex structure is movably arranged on the frame; a second check valve is arranged on the first vortex disk, for closing or opening the second through hole of the first vortex disk.
本发明提出的压缩机,因包括如上述技术方案中任一项提出的涡旋结构,因此,具有如上述技术方案中任一项提出的涡旋结构的全部的有益效果,在此步骤一一陈述。The compressor proposed in the present invention includes a scroll structure as proposed in any one of the above technical solutions, and therefore has all the beneficial effects of the scroll structure as proposed in any one of the above technical solutions, which are stated one by one in this step.
本发明的附加方面和优点将在下面的描述部分中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will become apparent from the following description or may be learned by practice of the present invention.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是相关技术中压缩机的结构示意图;FIG1 is a schematic diagram of the structure of a compressor in the related art;
图2是本发明一个实施例提供的涡旋结构的结构示意图;FIG2 is a schematic structural diagram of a vortex structure provided by an embodiment of the present invention;
图3是本发明一个实施例提供的涡旋结构中部分结构的爆炸示意图;FIG3 is an exploded schematic diagram of a partial structure of a vortex structure provided by an embodiment of the present invention;
图4是本发明一个实施例提供的压缩机的结构示意图;FIG4 is a schematic structural diagram of a compressor provided by an embodiment of the present invention;
图5是本发明一个实施例提供的压缩机中部分结构的结构示意图。FIG. 5 is a schematic diagram of a partial structure of a compressor provided in an embodiment of the present invention.
其中,图1中附图标记与部件名称之间的对应关系为:The corresponding relationship between the reference numerals and component names in FIG1 is as follows:
100’压缩机,300’机壳,400’排放盖,500’框架,210’动态涡旋盘,220’静态涡旋盘,230’背压板,240’浮板,282’背压腔,920’密封圈;100' compressor, 300' casing, 400' discharge cover, 500' frame, 210' dynamic scroll, 220' static scroll, 230' back pressure plate, 240' floating plate, 282' back pressure chamber, 920' sealing ring;
图2至图5中附图标记与部件名称之间的对应关系为:The corresponding relationship between the reference numerals and component names in FIGS. 2 to 5 is as follows:
100压缩机,200涡旋结构,210第一涡旋盘,212第一盘体,214第一涡齿,216连接部,220第二涡旋盘,222第二盘体,2222第一通孔,2224第二通孔,2226第四通孔,224第二涡齿,226凹槽,2262第一壁,230背压板,232背压主体,2322第三通孔,234凸起,2342第二壁,240浮板,242浮板主体,244支撑部,250第一密封件,260第二密封件,270第一止回阀,282第一腔室,284第二腔室,286吸入室,288中间压力室,290排放室,300机壳,400排放盖,500框架,510第一框架,520第二框架,600第二止回阀,610滑道,620止回板,700排出管,710第三止回阀,800吸入管,900电机结构,910转轴,920第三密封件。100 compressor, 200 scroll structure, 210 first scroll plate, 212 first plate body, 214 first scroll tooth, 216 connecting portion, 220 second scroll plate, 222 second plate body, 2222 first through hole, 2224 second through hole, 2226 fourth through hole, 224 second scroll tooth, 226 groove, 2262 first wall, 230 back pressure plate, 232 back pressure body, 2322 third through hole, 234 protrusion, 2342 second wall, 240 floating plate, 242 floating plate body, 244 support part, 250 first sealing member, 260 second sealing member, 270 first check valve, 282 first chamber, 284 second chamber, 286 suction chamber, 288 intermediate pressure chamber, 290 discharge chamber, 300 casing, 400 discharge cover, 500 frame, 510 first frame, 520 second frame, 600 second check valve, 610 slide, 620 check plate, 700 discharge pipe, 710 third check valve, 800 suction pipe, 900 motor structure, 910 rotating shaft, 920 third sealing member.
具体实施方式DETAILED DESCRIPTION
为了能够更清楚地理解本发明的上述目的、特征和优点,下面结合附图和具体实施方式对本发明进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是,本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
下面参照图2至图5来描述根据本发明一些实施例提供的涡旋结构200和压缩机100。The scroll structure 200 and the compressor 100 provided in some embodiments of the present invention are described below with reference to FIGS. 2 to 5 .
实施例1:Embodiment 1:
如图2和图3所示,根据本发明的第一方面实施例,本发明的一个实施例提供了一种用于压缩机100的涡旋结构200,该涡旋结构200包括:第一涡旋盘210和与第一涡旋盘210配合的第二涡旋盘220。第一涡旋盘210和第二涡旋盘220可以配合以形成:吸入室286、中间压力室288和排放室290。As shown in Fig. 2 and Fig. 3, according to the first aspect of the present invention, one embodiment of the present invention provides a scroll structure 200 for a compressor 100, the scroll structure 200 comprising: a first scroll plate 210 and a second scroll plate 220 cooperating with the first scroll plate 210. The first scroll plate 210 and the second scroll plate 220 can cooperate to form: a suction chamber 286, an intermediate pressure chamber 288 and a discharge chamber 290.
具体地,第一涡旋盘210作为动态,第二涡旋盘220为静态,在第一涡旋盘210绕转轴910进行运动时,通过吸入室286,吸入冷媒,再经过中间压力室288压缩冷媒,最后将压缩后的冷媒排入排放室290,以便将冷媒排出,从而完成一个压缩作业。Specifically, the first scroll 210 is dynamic and the second scroll 220 is static. When the first scroll 210 moves around the rotating shaft 910, the refrigerant is sucked in through the suction chamber 286, and the refrigerant is compressed through the intermediate pressure chamber 288. Finally, the compressed refrigerant is discharged into the discharge chamber 290 so that the refrigerant can be discharged, thereby completing a compression operation.
进一步地,涡旋结构200还包括:背压板230和浮板240。其中,在第二涡旋盘220背离第一涡旋盘210的一端设置凹槽226,凹槽226的内侧壁为第一壁2262,背压板230设置在凹槽226内,背压板230的外侧壁为第二壁2342,第一壁2262和第二壁2342相对,并具有间隙,浮板240的两侧分别于第一壁2262和第二壁2342活动连接,进而在第二涡旋盘220、背压板230和浮板240的围设下,形成第一腔室282。并且,第二涡旋盘220上还设置有第一通孔2222,第一通孔2222连通第一腔室282和中间压力室288。Furthermore, the scroll structure 200 further includes: a back pressure plate 230 and a floating plate 240. A groove 226 is provided at one end of the second scroll plate 220 away from the first scroll plate 210, the inner side wall of the groove 226 is a first wall 2262, the back pressure plate 230 is provided in the groove 226, the outer side wall of the back pressure plate 230 is a second wall 2342, the first wall 2262 and the second wall 2342 are opposite to each other and have a gap, and the two sides of the floating plate 240 are movably connected to the first wall 2262 and the second wall 2342, respectively, and then the first chamber 282 is formed under the enclosure of the second scroll plate 220, the back pressure plate 230 and the floating plate 240. In addition, a first through hole 2222 is also provided on the second scroll plate 220, and the first through hole 2222 communicates the first chamber 282 and the intermediate pressure chamber 288.
具体地,在第一涡旋盘210和第二涡旋盘220进行压缩作业时,中间压力室288内的冷媒受到压力,通过第一通孔2222向第一腔室282施压,进而促使浮板240向外运动。在此基础上,可限制浮板240的运动,这样,第一腔室282内的压力将会作用于第二涡旋盘220上,从而将第二涡旋盘220压向第一涡旋盘210,从而保证了第一涡旋盘210和第二涡旋盘220的紧密连接,即保证了吸入室286、中间压力室288和排放室290的独立性,进而提升了涡旋结构200的压缩效果和压缩效率。Specifically, when the first scroll 210 and the second scroll 220 perform compression operations, the refrigerant in the intermediate pressure chamber 288 is pressurized and pressurizes the first chamber 282 through the first through hole 2222, thereby causing the floating plate 240 to move outward. On this basis, the movement of the floating plate 240 can be restricted, so that the pressure in the first chamber 282 will act on the second scroll 220, thereby pressing the second scroll 220 toward the first scroll 210, thereby ensuring the close connection between the first scroll 210 and the second scroll 220, that is, ensuring the independence of the suction chamber 286, the intermediate pressure chamber 288 and the discharge chamber 290, thereby improving the compression effect and compression efficiency of the scroll structure 200.
并且,由于背压板230是设置在第二涡旋盘220的凹槽226内的,因此,第一腔室282的缝隙有浮板240和第二涡旋盘220之间的缝隙,浮板240和背压板230之间的缝隙,背压板230和第二涡旋盘220之间的一条缝隙,即本发明提供的涡旋结构200中第一腔室282只具有三条缝隙。而相关技术中的背压腔,除了浮板240和第二涡旋盘220之间的缝隙,浮板240和背压板230之间的缝隙之外,其背压板230和第二涡旋盘220之间具有两条缝隙,相对而言,本发明提供的涡旋结构200中第一腔室282减少了缝隙,进而简化了对于第一腔室282的密封结构,降低了生产成本,并且,提升了密封效果,进而保证了涡旋结构200的压缩效率。Furthermore, since the back pressure plate 230 is disposed in the groove 226 of the second scroll disk 220, the gaps of the first chamber 282 include the gap between the floating plate 240 and the second scroll disk 220, the gap between the floating plate 240 and the back pressure plate 230, and a gap between the back pressure plate 230 and the second scroll disk 220, that is, the first chamber 282 in the scroll structure 200 provided by the present invention has only three gaps. In the related art, the back pressure chamber has two gaps between the back pressure plate 230 and the second scroll disk 220, in addition to the gap between the floating plate 240 and the second scroll disk 220 and the gap between the floating plate 240 and the back pressure plate 230. Relatively speaking, the first chamber 282 in the scroll structure 200 provided by the present invention reduces the gaps, thereby simplifying the sealing structure for the first chamber 282, reducing the production cost, and improving the sealing effect, thereby ensuring the compression efficiency of the scroll structure 200.
进一步地,第一腔室282的形状、结构和数量可以根据需要任意设置。例如:设置一个环形的第一腔室282,即第二涡旋盘220的第一壁2262和背压板230的第二壁2342完全间隔;或者,设置一个半环形的第一腔室282,即第二涡旋盘220的第一壁2262和背压板230的第二壁2342部分间隔;或者设置多个第一腔室282,即第二涡旋盘220的第一壁2262和背压板230的第二壁2342相间隔的部分接触。Furthermore, the shape, structure and number of the first chamber 282 can be arbitrarily set as needed. For example, an annular first chamber 282 is set, that is, the first wall 2262 of the second scroll 220 and the second wall 2342 of the back pressure plate 230 are completely separated; or a semi-annular first chamber 282 is set, that is, the first wall 2262 of the second scroll 220 and the second wall 2342 of the back pressure plate 230 are partially separated; or a plurality of first chambers 282 are set, that is, the first wall 2262 of the second scroll 220 and the second wall 2342 of the back pressure plate 230 are partially in contact.
其中,第一通孔2222的形状、结构和数量也可以根据需要任意设置。例如:在第二涡旋盘220上均匀的设置三个第一通孔2222,以保证浮板240受力的均匀性。当然,在本发明的其他实施例中也可以设置一个、二个、四个、五个等。The shape, structure and number of the first through holes 2222 can also be set as required. For example, three first through holes 2222 are evenly arranged on the second scroll plate 220 to ensure uniform force on the floating plate 240. Of course, one, two, four, five, etc., can also be arranged in other embodiments of the present invention.
具体地,一个第一腔室282至少与一个第一通孔2222相连通。Specifically, one first chamber 282 is communicated with at least one first through hole 2222 .
进一步地,第一壁2262和/或第二壁2342呈环形结构。Furthermore, the first wall 2262 and/or the second wall 2342 has an annular structure.
实施例2:Embodiment 2:
如图2所示,在实施例1的基础上,进一步地,涡旋机构还包括:设置在第二涡旋盘220和浮板240之间的第一密封件250。其中,第一密封件250设置在浮板240和第一壁2262之间。As shown in FIG2 , based on the first embodiment, the scroll mechanism further includes: a first seal 250 disposed between the second scroll 220 and the floating plate 240 . The first seal 250 is disposed between the floating plate 240 and the first wall 2262 .
具体地,第一密封件250为密封圈。Specifically, the first sealing member 250 is a sealing ring.
如图2所示,可以在浮板240上设置安装槽,第一密封件250的嵌入安装槽内,另一部分可与第二涡旋盘220相抵,使得第一密封件250被挤压,实现浮板240和第二涡旋盘220之间的密封。具体地,第一密封件250与第二涡旋盘220的第一壁2262相抵。As shown in FIG2 , a mounting groove may be provided on the floating plate 240, and a portion of the first seal 250 may be embedded in the mounting groove, and another portion may abut against the second scroll 220, so that the first seal 250 is squeezed to achieve sealing between the floating plate 240 and the second scroll 220. Specifically, the first seal 250 abuts against the first wall 2262 of the second scroll 220.
当然,也可以在第二涡旋盘220上设置安装槽,第一密封件250的嵌入安装槽内,另一部分可与浮板240相抵,使得第一密封件250被挤压,实现浮板240和第二涡旋盘220之间的密封。具体地,安装槽设置在第二涡旋盘220的第一壁2262上。Of course, a mounting groove may also be provided on the second scroll 220, and the first seal 250 may be embedded in the mounting groove, and the other part may abut against the floating plate 240, so that the first seal 250 is squeezed to achieve sealing between the floating plate 240 and the second scroll 220. Specifically, the mounting groove is provided on the first wall 2262 of the second scroll 220.
实施例3:Embodiment 3:
如图2所示,在实施例1或实施例2的基础上,进一步地,涡旋机构还包括:设置在背压板230和浮板240之间的第二密封件260。其中,第二密封件260设置在浮板240和第二壁2342之间。As shown in FIG2 , based on the first or second embodiment, the scroll mechanism further includes: a second sealing member 260 disposed between the back pressure plate 230 and the floating plate 240 . The second sealing member 260 is disposed between the floating plate 240 and the second wall 2342 .
具体地,第二密封件260为密封圈。Specifically, the second sealing member 260 is a sealing ring.
如图2所示,可以在浮板240上设置安装槽,第二密封件260的嵌入安装槽内,另一部分可与背压板230相抵,使得第二密封件260被挤压,实现浮板240和背压板230之间的密封。具体地,第二密封件260与背压板230的第二壁2342相抵。As shown in FIG2 , a mounting groove may be provided on the floating plate 240, and a portion of the second sealing member 260 may be embedded in the mounting groove, and another portion may abut against the back pressure plate 230, so that the second sealing member 260 is squeezed to achieve sealing between the floating plate 240 and the back pressure plate 230. Specifically, the second sealing member 260 abuts against the second wall 2342 of the back pressure plate 230.
当然,也可以在背压板230上设置安装槽,第二密封件260的嵌入安装槽内,另一部分可与浮板240相抵,使得第二密封件260被挤压,实现浮板240和背压板230之间的密封。具体地,安装槽设置在背压板230的第二壁2342上。Of course, a mounting groove may also be provided on the back pressure plate 230, and the second sealing member 260 may be embedded in the mounting groove, and the other part may be against the floating plate 240, so that the second sealing member 260 is squeezed to achieve sealing between the floating plate 240 and the back pressure plate 230. Specifically, the mounting groove is provided on the second wall 2342 of the back pressure plate 230.
实施例4:Embodiment 4:
在实施例1至实施例3中任一者的基础上,进一步地,第二涡旋盘220上的凹槽226设置为台阶槽,凹槽226的第一台阶面朝向浮板240。具体地,第一壁2262上具有第一台阶面。On the basis of any one of Embodiments 1 to 3, further, the groove 226 on the second scroll plate 220 is configured as a step groove, and the first step surface of the groove 226 faces the floating plate 240. Specifically, the first wall 2262 has a first step surface.
即可以采用凹槽226内的第一台阶面支撑浮板240,进而支撑起浮板240,在浮板240没有到第一腔室282内的压力时,也能够保持在一个特定位置。具体地,在应用到压缩机100时,通过第一台阶面的支撑,使得浮板240和压缩机100的排放盖400相抵,即在浮板240不受力时,也与排放盖400相抵,进而在浮板240受力后,浮板240会保持不动,进而避免浮板240出现蹿动而与排放盖400发生碰撞的,降低了噪音,提升了浮板240和排放盖400的使用寿命。That is, the first step surface in the groove 226 can be used to support the floating plate 240, and then the floating plate 240 can be supported, and when the floating plate 240 does not reach the pressure in the first chamber 282, it can also be kept in a specific position. Specifically, when applied to the compressor 100, the floating plate 240 and the discharge cover 400 of the compressor 100 are supported by the support of the first step surface, that is, when the floating plate 240 is not subjected to force, it is also against the discharge cover 400, and then after the floating plate 240 is subjected to force, the floating plate 240 will remain motionless, thereby preventing the floating plate 240 from jumping and colliding with the discharge cover 400, reducing noise, and improving the service life of the floating plate 240 and the discharge cover 400.
实施例5:Embodiment 5:
在实施例1至实施例3中任一者的基础上,进一步地,背压板230上设置有台阶结构,背压板230上的第二台阶面朝向浮板240。具体地,第二壁2342上具有第二台阶面。On the basis of any one of Embodiments 1 to 3, further, a step structure is provided on the back pressure plate 230, and a second step surface on the back pressure plate 230 faces the floating plate 240. Specifically, the second wall 2342 has a second step surface.
即可以采用背压板230的第二台阶面支撑浮板240,进而支撑起浮板240,在浮板240没有到第一腔室282内的压力时,也能够保持在一个特定位置。具体地,在应用到压缩机100时,通过第二台阶面的支撑,使得浮板240和压缩机100的排放盖400相抵,即在浮板240不受力时,也与排放盖400相抵,进而在浮板240受力后,浮板240会保持不动,进而避免浮板240出现蹿动而与排放盖400发生碰撞的,降低了噪音,提升了浮板240和排放盖400的使用寿命。That is, the second step surface of the back pressure plate 230 can be used to support the floating plate 240, and then support the floating plate 240, and when the floating plate 240 does not reach the pressure in the first chamber 282, it can also be kept in a specific position. Specifically, when applied to the compressor 100, the floating plate 240 and the discharge cover 400 of the compressor 100 are supported by the support of the second step surface, that is, when the floating plate 240 is not subjected to force, it is also against the discharge cover 400, and then after the floating plate 240 is subjected to force, the floating plate 240 will remain motionless, thereby preventing the floating plate 240 from jumping and colliding with the discharge cover 400, reducing noise, and improving the service life of the floating plate 240 and the discharge cover 400.
实施例6:Embodiment 6:
如图2和图3所示,在实施例1至实施例3中任一者的基础上,进一步地,背压板230上设置有台阶结构,背压板230上的第二台阶面朝向浮板240;第二涡旋盘220上的凹槽226设置为台阶槽,凹槽226的第一台阶面朝向浮板240。具体地,第一壁2262上具有第一台阶面,第二壁2342上具有第二台阶面。As shown in FIG. 2 and FIG. 3 , on the basis of any one of Embodiments 1 to 3, further, a step structure is provided on the back pressure plate 230, and the second step surface on the back pressure plate 230 faces the floating plate 240; the groove 226 on the second scroll plate 220 is provided as a step groove, and the first step surface of the groove 226 faces the floating plate 240. Specifically, the first wall 2262 has a first step surface, and the second wall 2342 has a second step surface.
即可以采用凹槽226内的第一台阶面和背压板230的第二台阶面共同支撑浮板240,进而支撑起浮板240,在浮板240没有到第一腔室282内的压力时,也能够保持在一个特定位置。具体地,在应用到压缩机100时,通过第二台阶面的支撑,使得浮板240和压缩机100的排放盖400相抵,即在浮板240不受力时,也与排放盖400相抵,进而在浮板240受力后,浮板240会保持不动,进而避免浮板240出现蹿动而与排放盖400发生碰撞的,降低了噪音,提升了浮板240和排放盖400的使用寿命。That is, the first step surface in the groove 226 and the second step surface of the back pressure plate 230 can be used to jointly support the floating plate 240, thereby supporting the floating plate 240, and maintaining it at a specific position when the floating plate 240 does not reach the pressure in the first chamber 282. Specifically, when applied to the compressor 100, the floating plate 240 and the discharge cover 400 of the compressor 100 are supported by the support of the second step surface, that is, when the floating plate 240 is not subjected to force, it is also against the discharge cover 400, and then after the floating plate 240 is subjected to force, the floating plate 240 will remain motionless, thereby preventing the floating plate 240 from jumping and colliding with the discharge cover 400, reducing noise, and improving the service life of the floating plate 240 and the discharge cover 400.
进一步地,在第二涡齿224外圈的侧壁上开设有吸入口以将冷媒吸入第一涡旋盘210和第二涡旋盘220之间。Furthermore, a suction port is provided on the side wall of the outer ring of the second scroll 224 to suck the refrigerant between the first scroll 210 and the second scroll 220 .
实施例7:Embodiment 7:
如图2所示,在实施例1至实施例6中任一者的基础上,进一步地,第一涡旋盘210包括第一盘体212和设置在第一盘体212一侧的第一涡齿214。其中,第一涡齿214和第二涡旋盘220相适配,可进行压缩作业。As shown in Fig. 2, on the basis of any one of Embodiments 1 to 6, further, the first scroll 210 includes a first disk body 212 and a first volute 214 disposed on one side of the first disk body 212. The first volute 214 and the second scroll 220 are adapted to perform compression operations.
进一步地,第一盘体212背离第一涡齿214的一端还设置有连接部216,连接部216用于与压缩机100的电机结构900的转轴910相连接,进而实现倒动第一涡旋盘210的转动,以完成压缩作业。Furthermore, a connecting portion 216 is provided at one end of the first disk body 212 away from the first volute 214, and the connecting portion 216 is used to connect to the rotating shaft 910 of the motor structure 900 of the compressor 100, thereby realizing the rotation of the inverted first scroll disk 210 to complete the compression operation.
实施例8:Embodiment 8:
如图2所示,在实施例1至实施例7中任一者的基础上,进一步地,第二涡旋盘220包括:第二盘体222和设置在第二盘体222一端的第二涡齿224,以及设置在第二盘体222背离第二涡齿224一端的凹槽226。其中,第二盘体222上还设置有第二通孔2224。具体地,第二涡齿224和第一涡旋盘210相适配,可进行压缩作业。更具体地,第一涡齿214与第二涡齿224相适配。As shown in FIG2 , based on any one of Embodiments 1 to 7, further, the second scroll 220 includes: a second disk body 222 and a second volute 224 disposed at one end of the second disk body 222, and a groove 226 disposed at one end of the second disk body 222 away from the second volute 224. The second disk body 222 is further provided with a second through hole 2224. Specifically, the second volute 224 is adapted to the first scroll 210 and can perform compression operations. More specifically, the first volute 214 is adapted to the second volute 224.
在该实施例中,凹槽226与第二涡齿224分别位于第二盘体222相对的两端,进而在凹槽226内的第一腔室282受力,迫使第二盘体222向第一盘体212运动,该的运动方式行程较短,进而保证对第一涡旋盘210和第二涡旋盘220的密封效果。In this embodiment, the groove 226 and the second vortex tooth 224 are respectively located at opposite ends of the second disk body 222, so that the first chamber 282 in the groove 226 is subjected to force, forcing the second disk body 222 to move toward the first disk body 212. The movement mode has a short stroke, thereby ensuring the sealing effect of the first scroll plate 210 and the second scroll plate 220.
并且,通过第二盘体222上的第二通孔2224,将第一涡旋盘210和第二涡旋盘220压缩的冷媒排出,即将排放室290内的冷媒排出。具体地,在用于压缩机100时,第二通孔2224和压缩机100的排放空间相连通,进而可将冷媒通过排放空间排出压缩机100。Furthermore, the refrigerant compressed by the first scroll 210 and the second scroll 220 is discharged through the second through hole 2224 on the second disk body 222, that is, the refrigerant in the discharge chamber 290 is discharged. Specifically, when used in the compressor 100, the second through hole 2224 is connected to the discharge space of the compressor 100, and the refrigerant can be discharged from the compressor 100 through the discharge space.
具体地,由于第一腔室282的位置和中间压力室288的位置可能不匹配,因此,在开设第一通孔2222时,可先在第二盘体222横向开设一孔道,再分别在第一腔室282的位置和中间压力室288位置钻通孔道,再将孔道的出口处封闭,以形成折弯形的第一通孔2222,该形成第一通孔2222的方式简单可靠。Specifically, since the position of the first chamber 282 and the position of the intermediate pressure chamber 288 may not match, when opening the first through hole 2222, a channel can be first opened horizontally in the second disk body 222, and then the channels are drilled at the positions of the first chamber 282 and the intermediate pressure chamber 288 respectively, and then the outlets of the channels are closed to form a bent first through hole 2222. This method of forming the first through hole 2222 is simple and reliable.
实施例9:Embodiment 9:
如图2所示,在实施例1至实施例8中任一者的基础上,进一步地,背压板230包括背压主体232和设置在背压主体232一侧的凸起234,并且,背压主体232上设置有第三通孔2322,第三通孔2322与第二通孔2224连通。其中,第二壁2342位于凸起234的外周侧,凸起234的内周侧包围第三通孔2322。As shown in FIG2 , on the basis of any one of Embodiments 1 to 8, further, the back pressure plate 230 includes a back pressure body 232 and a protrusion 234 disposed on one side of the back pressure body 232, and a third through hole 2322 is disposed on the back pressure body 232, and the third through hole 2322 is communicated with the second through hole 2224. The second wall 2342 is located on the outer peripheral side of the protrusion 234, and the inner peripheral side of the protrusion 234 surrounds the third through hole 2322.
在该实施例中,凸起234呈环形结构,进而以凸起234外侧的第一壁2262为浮板240进行导向,便于浮板240的运动,同时通过凸起234内侧的第三通孔2322为第二通孔2224排出的冷媒进行导流,使得可以向压缩机100的排放空间流动,便于冷媒的排出。In this embodiment, the protrusion 234 is annular in structure, and the first wall 2262 on the outside of the protrusion 234 is used to guide the floating plate 240 to facilitate the movement of the floating plate 240. At the same time, the third through hole 2322 on the inside of the protrusion 234 guides the refrigerant discharged from the second through hole 2224 so that it can flow to the discharge space of the compressor 100, thereby facilitating the discharge of the refrigerant.
实施例10:Embodiment 10:
如图2所示,在实施例1至实施例9中任一者的基础上,进一步地,背压板230与第二涡旋盘220相对的一侧还设置有第二腔室284和连通第二腔室284与第三通孔2322的第五通孔,第二涡旋盘220上还设置有连通第二腔室284的第四通孔2226,并且,在第二腔室284内还设置有封堵在第四通孔2226上的第一止回阀270。具体地,第四通孔2226连通第二腔室284和中间压力室288,第五通孔连通第二腔室284和压缩机100的排放空间。As shown in FIG2 , on the basis of any one of Embodiments 1 to 9, further, a second chamber 284 and a fifth through hole connecting the second chamber 284 and the third through hole 2322 are further provided on the side of the back pressure plate 230 opposite to the second scroll plate 220, a fourth through hole 2226 connecting the second chamber 284 is further provided on the second scroll plate 220, and a first check valve 270 blocked on the fourth through hole 2226 is further provided in the second chamber 284. Specifically, the fourth through hole 2226 connects the second chamber 284 and the intermediate pressure chamber 288, and the fifth through hole connects the second chamber 284 and the discharge space of the compressor 100.
在该实施例中,在涡旋结构200上设置一个副的冷媒排出流道,即第一涡旋盘210和第二涡旋盘220压缩作业的冷媒并不仅通过排放室290,经第二通孔2224排出,有一部分冷媒也会经过中间压力室288和第四通孔2226,进入第二腔室284,再通过第五通孔流入第三通孔2322排出。进而由于排放室290内的冷媒可能无法完全排出,或者排放室290内的冷媒可能无法排出的情况下,可以通过第四通孔2226、第二腔室284和第五通孔的路径将中间压力室288内的冷媒排出,进而使得涡旋结构200可以适应不同的工况,提高了涡旋结构200的性能和效率。In this embodiment, a secondary refrigerant discharge flow channel is provided on the scroll structure 200, that is, the refrigerant compressed by the first scroll 210 and the second scroll 220 is not only discharged through the discharge chamber 290 and the second through hole 2224, but a part of the refrigerant also passes through the intermediate pressure chamber 288 and the fourth through hole 2226, enters the second chamber 284, and then flows into the third through hole 2322 through the fifth through hole for discharge. Furthermore, since the refrigerant in the discharge chamber 290 may not be completely discharged, or the refrigerant in the discharge chamber 290 may not be discharged, the refrigerant in the intermediate pressure chamber 288 can be discharged through the path of the fourth through hole 2226, the second chamber 284 and the fifth through hole, so that the scroll structure 200 can adapt to different working conditions, thereby improving the performance and efficiency of the scroll structure 200.
具体地,第一止回阀270可以是压力开启阀,在中间压力室288的压力到达预设阈值时开启,以保证对冷媒的压缩效果。Specifically, the first check valve 270 may be a pressure-opening valve, which opens when the pressure in the intermediate pressure chamber 288 reaches a preset threshold value to ensure the compression effect on the refrigerant.
而由于该结构包括第二腔室284,因此,在结构上,为了保证整个结构的密封性,第四通孔2226需要设置在凹槽226内部,并通过背压板230上的第五通孔连通第二腔室284和第三通孔2322。并且,在第三通孔2322延伸第二通孔2224的基础上,更能保证整个涡旋结构200各处的密闭性。Since the structure includes the second chamber 284, in order to ensure the sealing of the entire structure, the fourth through hole 2226 needs to be arranged inside the groove 226, and the second chamber 284 and the third through hole 2322 are connected through the fifth through hole on the back pressure plate 230. In addition, on the basis of the third through hole 2322 extending the second through hole 2224, the sealing of the entire vortex structure 200 can be further ensured.
实施例11:Embodiment 11:
在实施例1至实施例10中任一者的基础上,进一步地,背压板230和第二涡旋盘220通过螺钉连接。On the basis of any one of Embodiments 1 to 10, further, the back pressure plate 230 and the second scroll plate 220 are connected by screws.
具体地,在背压板230上设置贯通孔,在第二涡旋盘220上设置有螺孔,该螺孔为盲孔,以保证第二涡旋盘220的密封性,进而通过螺钉穿过背压板230与第二涡旋盘220螺连接,实现对背压板230和第二涡旋盘220的固定。Specifically, a through hole is provided on the back pressure plate 230, and a screw hole is provided on the second scroll plate 220. The screw hole is a blind hole to ensure the sealing of the second scroll plate 220, and then the back pressure plate 230 is screwed through the back pressure plate 230 and connected to the second scroll plate 220 to achieve the fixation of the back pressure plate 230 and the second scroll plate 220.
具体地,螺钉的数量可以根据实际情况任意设置,例如:1个、2个、3个、4个、5个等。为了保证背压板230和第二涡旋盘220之间的密封性,可以设置3个以上的螺钉,以保证背压板230和第二涡旋盘220之间各处的密封性。Specifically, the number of screws can be arbitrarily set according to actual conditions, for example: 1, 2, 3, 4, 5, etc. In order to ensure the sealing between the back pressure plate 230 and the second scroll 220, more than 3 screws can be provided to ensure the sealing between the back pressure plate 230 and the second scroll 220 at various locations.
实施例12:Embodiment 12:
如图3所示,在实施例1至实施例11中任一者的基础上,进一步地,在背压板230和第二涡旋盘220之间设置有第三密封件920。As shown in FIG. 3 , on the basis of any one of Embodiments 1 to 11, a third seal 920 is further provided between the back pressure plate 230 and the second scroll 220 .
具体地,第三密封件920为密封圈。Specifically, the third sealing member 920 is a sealing ring.
可在背压板230上设置安装槽,将第三密封件920嵌入安装槽中,使得第三密封件920的另一部分与第二涡旋盘220相抵,使得第三密封件920被挤压,进而实现对背压板230和第二涡旋盘220之间的密封。An installation groove may be provided on the back pressure plate 230 , and the third seal 920 may be embedded in the installation groove so that another portion of the third seal 920 abuts against the second scroll 220 , so that the third seal 920 is squeezed, thereby achieving sealing between the back pressure plate 230 and the second scroll 220 .
也可以在第二涡旋盘220上设置安装槽,将第三密封件920嵌入安装槽中,使得第三密封件920的另一部分与背压板230相抵,使得第三密封件920被挤压,进而实现对背压板230和第二涡旋盘220之间的密封。An installation groove may also be provided on the second scroll plate 220 , and the third seal 920 may be embedded in the installation groove so that another part of the third seal 920 abuts against the back pressure plate 230 , so that the third seal 920 is squeezed, thereby achieving sealing between the back pressure plate 230 and the second scroll plate 220 .
还可以在第二涡旋盘220和背压板230上同时设置安装槽,将第三密封件920嵌入安装槽中,在第二涡旋盘220和背压板230相接触时,第三密封件920被挤压,进而实现,进而实现对背压板230和第二涡旋盘220之间的密封。It is also possible to simultaneously set mounting grooves on the second scroll 220 and the back pressure plate 230, and embed the third seal 920 into the mounting grooves. When the second scroll 220 and the back pressure plate 230 are in contact, the third seal 920 is squeezed, thereby achieving sealing between the back pressure plate 230 and the second scroll 220.
实施例13:Embodiment 13:
如图2所示,在实施例1至实施例12中任一者的基础上,进一步地,浮板240包括:浮板主体242和设置在浮板主体242一段的支撑部244。具体地,浮板主体242上设置有第六通孔,第六通孔套设在背压板230外。更具体地,第六通孔套设在背压板230的凸起234外。As shown in FIG2 , based on any one of Embodiments 1 to 12, further, the floating plate 240 includes: a floating plate body 242 and a support portion 244 disposed at a section of the floating plate body 242. Specifically, a sixth through hole is disposed on the floating plate body 242, and the sixth through hole is sleeved outside the back pressure plate 230. More specifically, the sixth through hole is sleeved outside the protrusion 234 of the back pressure plate 230.
并且,在应用于压缩机100时,通过支撑部244与压缩机100的排放盖400的相抵,实现了浮板240运动的限制。Furthermore, when applied to the compressor 100 , the movement of the floating plate 240 is restricted by the abutment between the support portion 244 and the discharge cover 400 of the compressor 100 .
实施例14:Embodiment 14:
如图4和图5所示,根据本发明的第二方面实施例,本发明提供了一种压缩机100,包括:机壳300、排放盖400、框架500、第二止回阀600和如上述任一实施例提供的涡旋结构200。As shown in Figures 4 and 5, according to an embodiment of the second aspect of the present invention, the present invention provides a compressor 100, including: a casing 300, a discharge cover 400, a frame 500, a second check valve 600 and a vortex structure 200 provided in any of the above embodiments.
具体地,在机壳300内设置排放盖400和框架500,排放盖400和框架500相间隔。排放盖400将机壳300内部分成吸入空间和排放空间,框架500位于吸入空间,涡旋结构200设置在框架500上。具体地,第二涡旋盘220可通过螺钉固定在框架500,第一涡旋盘210搭接在框架500上,进而第一涡旋盘210可以相对于第二涡旋盘220运动。Specifically, a discharge cover 400 and a frame 500 are disposed in the casing 300, and the discharge cover 400 and the frame 500 are spaced apart. The discharge cover 400 divides the interior of the casing 300 into a suction space and a discharge space, the frame 500 is located in the suction space, and the scroll structure 200 is disposed on the frame 500. Specifically, the second scroll 220 can be fixed to the frame 500 by screws, and the first scroll 210 is overlapped on the frame 500, so that the first scroll 210 can move relative to the second scroll 220.
第二止回阀600设置在第二涡旋盘220的第二通孔2224处,进而在涡旋结构200排出冷媒后,避免排放空间的冷媒回流。The second check valve 600 is disposed at the second through hole 2224 of the second scroll plate 220 , so as to prevent the refrigerant in the discharge space from flowing back after the refrigerant is discharged from the scroll structure 200 .
本发明提供的压缩机100,因包括如上述任一实施例提供的涡旋结构200,因此,具有如上述任一实施例提供的涡旋结构200的全部的有益效果,在此步骤一一陈述。The compressor 100 provided by the present invention includes the scroll structure 200 provided by any of the above embodiments, and therefore has all the beneficial effects of the scroll structure 200 provided by any of the above embodiments, which are described one by one in this step.
实施例15:Embodiment 15:
如图5所示,在实施例14的基础上,进一步地,压缩机100还包括电机结构900,电机结构900具有转轴910。转轴910与第一涡旋盘210的连接部216相连接。As shown in FIG5 , on the basis of Embodiment 14, the compressor 100 further includes a motor structure 900 , and the motor structure 900 has a rotating shaft 910 . The rotating shaft 910 is connected to the connecting portion 216 of the first scroll 210 .
其中,框架500包括第一框架510和第二框架520,涡旋结构200设置在第一框架510,电机结构900设置在第二框架520。The frame 500 includes a first frame 510 and a second frame 520 , the vortex structure 200 is disposed on the first frame 510 , and the motor structure 900 is disposed on the second frame 520 .
在该实施例中,通过电机结构900中转轴910的转动带动第一涡旋盘210绕转轴910进行运动,从而实现涡旋结构200的压缩作业。In this embodiment, the rotation of the rotating shaft 910 in the motor structure 900 drives the first scroll plate 210 to move around the rotating shaft 910 , thereby achieving the compression operation of the scroll structure 200 .
实施例16:Embodiment 16:
如图5所示,在实施例14或实施例15的基础上,进一步地,第二止回阀600被配置为能够连通第二通孔2224和排放空间。As shown in FIG. 5 , on the basis of Embodiment 14 or Embodiment 15, further, the second check valve 600 is configured to be able to communicate with the second through hole 2224 and the discharge space.
在该实施例,第二止回阀600可以连通第二通孔2224和排放空间。即在第二通孔2224向排放空间排放冷媒后,排放空间内的残余冷媒可在压力的作用下,通过第二通孔2224回到第一涡旋盘210和第二涡旋盘220之间,进而平衡了第一涡旋盘210和第二涡旋盘220之间中间压力室288和排放空间之间的压差,进而在第一涡旋盘210和第二涡旋盘220再次完成压缩,并排放冷媒时,可以将冷媒顺利的排入排放空间,进而降低了冷媒的排出受到的阻力,提升了涡旋压缩机100的压缩效率。In this embodiment, the second check valve 600 can be connected to the second through hole 2224 and the discharge space. That is, after the second through hole 2224 discharges the refrigerant to the discharge space, the residual refrigerant in the discharge space can return to between the first scroll 210 and the second scroll 220 through the second through hole 2224 under the action of pressure, thereby balancing the pressure difference between the intermediate pressure chamber 288 between the first scroll 210 and the second scroll 220 and the discharge space, and then when the first scroll 210 and the second scroll 220 complete compression again and discharge the refrigerant, the refrigerant can be smoothly discharged into the discharge space, thereby reducing the resistance to the discharge of the refrigerant and improving the compression efficiency of the scroll compressor 100.
具体地,第二止回阀600包括滑道610和止回板620。止回板620可在第一滑道610内滑动,并与第二涡旋盘220相抵,其中,在止回板620与第二涡旋盘220相抵时,排出空间和第二通孔2224之间的通过面积减小,从而限制排出空间向第二通孔2224排出的冷媒量。即排出空间内的冷媒不会大量的回流,进而保证了第一涡旋盘210和第二涡旋盘220吸入冷媒的量,进而提升了压缩效率。Specifically, the second check valve 600 includes a slideway 610 and a check plate 620. The check plate 620 can slide in the first slideway 610 and abut against the second scroll 220, wherein when the check plate 620 abuts against the second scroll 220, the passing area between the discharge space and the second through hole 2224 is reduced, thereby limiting the amount of refrigerant discharged from the discharge space to the second through hole 2224. That is, the refrigerant in the discharge space will not flow back in large quantities, thereby ensuring the amount of refrigerant sucked into the first scroll 210 and the second scroll 220, thereby improving the compression efficiency.
具体地,可在止回板620上设置多个排出口,在止回板620与第二涡旋盘220相抵时,部分排出口被第二涡旋盘220封堵。Specifically, a plurality of discharge ports may be provided on the check plate 620 , and when the check plate 620 abuts against the second scroll 220 , some of the discharge ports are blocked by the second scroll 220 .
实施例17:Embodiment 17:
如图5所示,在实施例14至实施例16中任一者的基础上,进一步地,机壳300上还设置有排出管700和吸入管800。As shown in FIG. 5 , on the basis of any one of Embodiments 14 to 16, further, a discharge pipe 700 and a suction pipe 800 are further provided on the housing 300 .
并且,排出管700上设置有第三止回阀710。In addition, a third check valve 710 is disposed on the discharge pipe 700 .
在该实施例中,压缩机100还包括排出管700和吸入管800,排出管700与排放空间相连通,进而在第一涡旋盘210和第二涡旋盘220向排放空间排放冷媒后,排放空间内的冷媒由排出管700排出。并且,在排出管700设置第三止回阀710,进而在排放空间内的冷媒经由排出管700排放后,避免冷媒的回流,进而使得排放空间不与下游设备连通,进而保证了排放空间内的冷媒量固定,从而提升了排放空间与第一涡旋盘210和第二涡旋盘220之间压差的平衡效果。In this embodiment, the compressor 100 further includes a discharge pipe 700 and a suction pipe 800, and the discharge pipe 700 is connected to the discharge space, and then after the first scroll 210 and the second scroll 220 discharge the refrigerant to the discharge space, the refrigerant in the discharge space is discharged through the discharge pipe 700. In addition, a third check valve 710 is provided in the discharge pipe 700, and then after the refrigerant in the discharge space is discharged through the discharge pipe 700, the backflow of the refrigerant is avoided, and then the discharge space is not connected with the downstream equipment, and then the amount of refrigerant in the discharge space is guaranteed to be fixed, thereby improving the balancing effect of the pressure difference between the discharge space and the first scroll 210 and the second scroll 220.
实施例18:Embodiment 18:
如图4和图5所示,本发明提供的压缩机100包括:As shown in FIG. 4 and FIG. 5 , the compressor 100 provided by the present invention includes:
机壳300;Housing 300;
排放盖400,排放盖400将机壳300的内空间划分成吸入空间和排放空间;a discharge cover 400, the discharge cover 400 dividing the inner space of the housing 300 into a suction space and a discharge space;
框架500,框架500与排放盖400隔开;a frame 500 , the frame 500 being spaced apart from the discharge cover 400 ;
第一涡旋盘210,由主框架500支撑,第一涡旋盘210被配置成在操作中执行相对于旋转轴910的绕动运动;A first scroll 210 supported by the main frame 500, the first scroll 210 being configured to perform an orbiting motion relative to the rotation axis 910 in operation;
第二涡旋盘220,与第一涡旋盘210一起形成吸入室286、中间压力室288和排放室290,第一涡旋盘210相对于第二涡旋盘220能够运动;The second scroll 220 forms a suction chamber 286, an intermediate pressure chamber 288 and a discharge chamber 290 together with the first scroll 210, and the first scroll 210 is movable relative to the second scroll 220;
背压板230,连接到第二涡旋盘220,背压板230的下表面面对第二涡旋盘220的上表面;以及a back pressure plate 230 connected to the second scroll 220 , a lower surface of the back pressure plate 230 facing an upper surface of the second scroll 220 ; and
浮板240,可移动地连接到背压板230与第二涡旋盘220,以密封腔的上部,背压板230、浮板240与第二涡旋盘220构成第一腔室282,且第一腔室282与第二涡旋盘220的中间压力室288相通;The floating plate 240 is movably connected to the back pressure plate 230 and the second scroll 220 to seal the upper part of the cavity. The back pressure plate 230, the floating plate 240 and the second scroll 220 form a first chamber 282, and the first chamber 282 communicates with the intermediate pressure chamber 288 of the second scroll 220;
其中,背压板230接触第二涡旋盘220的端板上表面,背压板230上延伸出凸起234,环形的凸起234,凸起234的外壁为环形的第二壁2342,形成为包围第三通孔2322,以及The back pressure plate 230 contacts the upper surface of the end plate of the second scroll plate 220, and a protrusion 234 extends from the back pressure plate 230. The protrusion 234 is an annular protrusion, and the outer wall of the protrusion 234 is an annular second wall 2342, which is formed to surround the third through hole 2322, and
浮板240和背压板230和第二涡旋盘220相连接,使得凸起234的外周面,即第二壁2342接触浮板240的内周面;The floating plate 240 is connected to the back pressure plate 230 and the second scroll 220 so that the outer peripheral surface of the protrusion 234, that is, the second wall 2342, contacts the inner peripheral surface of the floating plate 240;
第二涡旋盘220形成凹槽226,凹槽226的内侧壁形成环形的第二壁2342,第二环形壁的内周面接触浮板240的外周面。The second scroll 220 forms a groove 226 , and an inner sidewall of the groove 226 forms an annular second wall 2342 . An inner circumferential surface of the second annular wall contacts an outer circumferential surface of the floating plate 240 .
本发明提供的压缩机100,使得背压板230的下表面与第二涡旋盘220的上表面之间的密封圈需要密封压差较小的密封排气压力和中间压力,简化密封垫的结构,提升密封可靠性。同时,第四通孔2226的位置可以任意设置。The compressor 100 provided by the present invention enables the sealing ring between the lower surface of the back pressure plate 230 and the upper surface of the second scroll plate 220 to seal the exhaust pressure and the intermediate pressure with a small sealing pressure difference, thereby simplifying the structure of the sealing gasket and improving the sealing reliability. At the same time, the position of the fourth through hole 2226 can be set arbitrarily.
本发明提供了一种涡旋结构200和压缩机100。其中,压缩机100可包括机壳300、排放盖400、框架500、由框架500支撑的第一涡旋盘210以及与第一涡旋盘210一起形成吸入室286、中间压力室288和排放室290的第二涡旋盘220。压缩机100还可包括连接到第二涡旋盘220的背压板230。该压缩机100还可包括可动地连接到背压板230与第二涡旋盘220以密封其一腔室的上部的浮板240。背压板230、浮板240与第二涡旋盘220构成第一腔室282,且背压室与第二涡旋盘220的中间压力室288相通。The present invention provides a scroll structure 200 and a compressor 100. The compressor 100 may include a casing 300, a discharge cover 400, a frame 500, a first scroll 210 supported by the frame 500, and a second scroll 220 that forms a suction chamber 286, an intermediate pressure chamber 288, and a discharge chamber 290 together with the first scroll 210. The compressor 100 may also include a back pressure plate 230 connected to the second scroll 220. The compressor 100 may also include a floating plate 240 that is movably connected to the back pressure plate 230 and the second scroll 220 to seal the upper part of one chamber thereof. The back pressure plate 230, the floating plate 240, and the second scroll 220 form a first chamber 282, and the back pressure chamber communicates with the intermediate pressure chamber 288 of the second scroll 220.
在本发明中,术语“第一”、“第二”、“第三”仅用于描述的目的,而不能理解为指示或暗示相对重要性;术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance; the term "plurality" refers to two or more, unless otherwise clearly defined. The terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或单元必须具有特定的方向、以特定的方位构造和操作,因此,不能理解为对本发明的限制。In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “front” and “back” are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation, and therefore, cannot be understood as a limitation on the present invention.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010898728.6ACN111878393B (en) | 2020-08-31 | 2020-08-31 | Vortex structure and compressor |
| CA3188704ACA3188704A1 (en) | 2020-08-31 | 2020-12-10 | Scroll structure and compressor |
| KR1020237005733AKR102872134B1 (en) | 2020-08-31 | 2020-12-10 | Scroll structure and compressor |
| EP20951233.4AEP4184011A4 (en) | 2020-08-31 | 2020-12-10 | Scroll structure and compressor |
| PCT/CN2020/135085WO2022041566A1 (en) | 2020-08-31 | 2020-12-10 | Scroll structure and compressor |
| US18/113,920US12085076B2 (en) | 2020-08-31 | 2023-02-24 | Scroll structure and compressor with back pressure plate and floating plate |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010898728.6ACN111878393B (en) | 2020-08-31 | 2020-08-31 | Vortex structure and compressor |
| Publication Number | Publication Date |
|---|---|
| CN111878393A CN111878393A (en) | 2020-11-03 |
| CN111878393Btrue CN111878393B (en) | 2024-11-01 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010898728.6AActiveCN111878393B (en) | 2020-08-31 | 2020-08-31 | Vortex structure and compressor |
| Country | Link |
|---|---|
| CN (1) | CN111878393B (en) |
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| WO2022041566A1 (en)* | 2020-08-31 | 2022-03-03 | 广东美的环境科技有限公司 | Scroll structure and compressor |
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