Movatterモバイル変換


[0]ホーム

URL:


CN111570743B - A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereof - Google Patents

A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereof
Download PDF

Info

Publication number
CN111570743B
CN111570743BCN202010397000.5ACN202010397000ACN111570743BCN 111570743 BCN111570743 BCN 111570743BCN 202010397000 ACN202010397000 ACN 202010397000ACN 111570743 BCN111570743 BCN 111570743B
Authority
CN
China
Prior art keywords
withdrawal
straightening machine
servo hydraulic
pressure
hydraulic cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010397000.5A
Other languages
Chinese (zh)
Other versions
CN111570743A (en
Inventor
李向辉
张伟
李生斌
李积文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Heavy Machinery Research Institute Co Ltd
Original Assignee
China National Heavy Machinery Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National Heavy Machinery Research Institute Co LtdfiledCriticalChina National Heavy Machinery Research Institute Co Ltd
Priority to CN202010397000.5ApriorityCriticalpatent/CN111570743B/en
Publication of CN111570743ApublicationCriticalpatent/CN111570743A/en
Application grantedgrantedCritical
Publication of CN111570743BpublicationCriticalpatent/CN111570743B/en
Activelegal-statusCriticalCurrent
Anticipated expirationlegal-statusCritical

Links

Classifications

Landscapes

Abstract

Translated fromChinese

本发明涉及冶金设备领域,具体涉及一种方坯连铸机重压下拉矫机、拉矫机液压控制系统及控制方法,通过每台拉矫机伺服液压缸内设置有位移传感器,伺服液压缸塞腔和杆腔的液压回路分别连接有压力传感器,2台拉矫机伺服液压缸用于控制重压下拉矫机上辊的抬起、压下功能,1台重压下平衡缸用于提升拉矫机上辊,重压下平衡缸采用杆腔连接经三通减压阀减压后的压力,通过设定三通减压阀的压力大小,保证重压下拉矫机上辊始终与2台拉矫机伺服液压缸活塞杆端紧密接触,压力传感器用于补偿重压下拉矫机工作过程中的设备间隙和设备变形,实现所需要的设备控制精度。

The present invention relates to the field of metallurgical equipment, and in particular to a heavy-pressure straightening machine for a square billet continuous casting machine, a straightening machine hydraulic control system and a control method. A displacement sensor is arranged in each straightening machine servo hydraulic cylinder, and the hydraulic circuits of the servo hydraulic cylinder plug cavity and the rod cavity are respectively connected with pressure sensors. Two straightening machine servo hydraulic cylinders are used to control the lifting and pressing functions of the upper rollers of the heavy-pressure straightening machines. One heavy-pressure balancing cylinder is used to lift the upper rollers of the straightening machines. The heavy-pressure balancing cylinder adopts a rod cavity to connect the pressure after the pressure is reduced by a three-way pressure reducing valve. By setting the pressure of the three-way pressure reducing valve, it is ensured that the upper rollers of the heavy-pressure straightening machine are always in close contact with the piston rod ends of the two straightening machine servo hydraulic cylinders. The pressure sensor is used to compensate for the equipment gap and equipment deformation during the working process of the heavy-pressure straightening machine, so as to achieve the required equipment control accuracy.

Description

Heavy-pressure lower withdrawal and straightening machine of billet continuous casting machine, hydraulic control system of withdrawal and straightening machine and control method
Technical Field
The invention relates to the field of metallurgical equipment, in particular to a heavy-pressure lower withdrawal and straightening machine of a billet continuous casting machine, a hydraulic control system of the withdrawal and straightening machine and a control method.
Background
The continuous casting machine for the square billets has the advantages that the internal center segregation, the center porosity and the internal quality of shrinkage cavities are commonly caused, so that certain quality defects of the continuous casting billets are caused, the continuous casting machine soft reduction technology can effectively solve the problem of the internal center segregation of the continuous casting billets, but the continuous casting machine soft reduction technology has little effect on the problems of the internal porosity and the shrinkage cavities of the continuous casting billets. In order to solve the problems of loose and shrinkage cavity inside the continuous casting blank, the continuous casting production process under heavy pressure is provided, wherein the continuous casting process is high in quality and high in production efficiency.
The withdrawal and straightening machine of the billet continuous casting machine is controlled by 1 withdrawal and straightening machine hydraulic cylinder to realize the heavy pressing function, and because the heavy pressing process requires the maximum rolling reduction of a single roller to be about 20 mm and casting blanks at the heavy pressing position are solidified, the rolling reduction force of the withdrawal and straightening machine is very large, so that the specification of the withdrawal and straightening machine hydraulic cylinder required by equipment is also large, the size of the withdrawal and straightening machine equipment is increased, and meanwhile, the casting blanks in the heavy pressing process are easily caused to deviate by 1 withdrawal and straightening machine hydraulic cylinder. The invention provides a hydraulic control system comprising 1 balance cylinder and 2 tension leveler servo hydraulic cylinders.
Disclosure of Invention
The invention overcomes the defects of the prior art, and provides a withdrawal and straightening machine under the heavy pressure of a square billet continuous casting machine, a hydraulic control system and a control method of the withdrawal and straightening machine, in particular to the method which can realize the accurate control of the roll gap in the heavy pressure process of the withdrawal and straightening machine, prevent casting blanks from deviating, prevent the servo hydraulic cylinder of the withdrawal and straightening machine from bearing lateral force, and ensure the reliability and long service life of the servo hydraulic cylinder of the withdrawal and straightening machine.
The technical problems solved by the invention can be realized by adopting the following technical scheme:
The heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine at least comprises a withdrawal and straightening machine frame, wherein the top of the inner side of the withdrawal and straightening machine frame is connected with a hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine, the bottom of the inner side of the withdrawal and straightening machine frame is connected with two lower withdrawal and straightening machine roll bearing seats, a lower withdrawal and straightening machine roll is connected between the two lower withdrawal and straightening machine roll bearing seats, the top of the lower withdrawal and straightening machine roll is connected with an upper withdrawal and straightening machine roll through a casting blank, the upper withdrawal and straightening machine roll is connected with the middle position of the inner side of the withdrawal and straightening machine frame through the two upper withdrawal and straightening machine roll bearing seats, the upper withdrawal and straightening machine roll is controlled by the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine, the tops of the two upper withdrawal and straightening machine roll bearing seats are connected through a cross beam, the two upper withdrawal and straightening machine roll bearing seats are fixed on the withdrawal and straightening machine frame through bolts, and one end of the upper withdrawal and straightening machine roll is also connected with a withdrawal and straightening machine transmission mechanism.
The hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the square billet continuous casting machine comprises a proportional direction valve, a withdrawal and straightening machine servo hydraulic cylinder, a three-way pressure reducing valve, a balance cylinder, a leather bag type energy accumulator and a PLC control unit, wherein the tail part of the withdrawal and straightening machine servo hydraulic cylinder is connected to the top of the inner side of a withdrawal and straightening machine frame through a flange, the end part of a piston rod of the withdrawal and straightening machine servo hydraulic cylinder is mushroom head-shaped, the end part of the piston rod of the withdrawal and straightening machine servo hydraulic cylinder is contacted with the top of a roller bearing seat of the withdrawal and straightening machine through a mushroom head, one end of the balance cylinder is hinged to the top of the inner side of the withdrawal and straightening machine frame, the other end of the balance cylinder is hinged to the middle part of a cross beam between the tops of the roller bearing seats of the two withdrawal and straightening machines, one ends of the proportional direction valve and the three-way pressure reducing valve are both communicated with a hydraulic system pressure supply port P and a hydraulic system oil return port T of the hydraulic system through oil pipelines, the other ends of the proportional direction valve are connected with the withdrawal and straightening machine servo hydraulic cylinder through oil pipelines, the other ends of the three-way pressure reducing valve are also connected with the balance cylinder and the leather bag type energy accumulator through the oil pipelines, one ends of the three-way pressure reducing valve are also communicated with the hydraulic system leakage port L through the oil pipelines, and the control unit is used for controlling the withdrawal and straightening machine hydraulic pressure.
The automatic tension leveler is characterized in that two groups of proportional direction valves and tension leveler servo hydraulic cylinders are arranged, each proportional direction valve comprises a first proportional direction valve and a second proportional direction valve, each tension leveler servo hydraulic cylinder comprises a first tension leveler servo hydraulic cylinder and a second tension leveler servo hydraulic cylinder, the tail parts of the first tension leveler servo hydraulic cylinders and the tail parts of the second tension leveler servo hydraulic cylinders are connected to the top of the inner side of the tension leveler frame through flanges, the piston rod end parts of the first tension leveler servo hydraulic cylinders and the piston rod end parts of the second tension leveler servo hydraulic cylinders are mushroom head type, the piston rod end parts of the first tension leveler servo hydraulic cylinders and the piston rod end parts of the second tension leveler servo hydraulic cylinders are in contact with the top parts of roller bearing seats on two tension levelers through mushroom heads, one ends of the first proportional direction valves and the second proportional direction valves are communicated with a hydraulic system pressure supply port P and a hydraulic system oil return port T of a hydraulic system through oil pipelines respectively, and the other ends of the first proportional direction valves are communicated with the first tension leveler servo hydraulic cylinders through oil pipelines.
The oil pipeline of the first proportional direction valve communicated with the first tension leveler servo hydraulic cylinder and the oil pipeline of the second proportional direction valve communicated with the second tension leveler servo hydraulic cylinder are respectively connected with a pressure sensor, and displacement sensors are arranged in the tension leveler servo hydraulic cylinder and the second tension leveler servo hydraulic cylinder.
The pressure sensor comprises a first pressure sensor, a second pressure sensor, a third pressure sensor and a fourth pressure sensor, wherein the first pressure sensor and the second pressure sensor are connected to an oil pipeline which is communicated with a first tension leveler servo hydraulic cylinder through a first proportional direction valve, the third pressure sensor and the fourth pressure sensor are connected to an oil pipeline which is communicated with a second tension leveler servo hydraulic cylinder through a second proportional direction valve, the displacement sensor comprises a first displacement sensor and a second displacement sensor, the first displacement sensor is connected to the first tension leveler servo hydraulic cylinder, and the second displacement sensor is connected to the second tension leveler servo hydraulic cylinder.
The transmission mechanism of the tension leveler consists of a motor and a speed reducer.
The hydraulic control method of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine comprises the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine, and comprises the following steps:
the method comprises the steps that a transmission device of a withdrawal and straightening machine drives an upper roller of the withdrawal and straightening machine to rotate between two upper roller bearing seats of the withdrawal and straightening machine, and simultaneously drives a lower roller of the withdrawal and straightening machine to rotate between two lower roller bearing seats of the withdrawal and straightening machine through a casting blank;
step two, the upper roller of the withdrawal and straightening machine controls a servo hydraulic cylinder of the first withdrawal and straightening machine, a servo hydraulic cylinder of the second withdrawal and straightening machine and a balance cylinder through a PLC control unit in a hydraulic control system of the withdrawal and straightening machine under the heavy pressure of the square billet continuous casting machine so as to control the roller gap position formed by the upper roller of the withdrawal and straightening machine and the lower roller of the withdrawal and straightening machine;
The balance cylinder rod cavity is communicated with pressure oil P1 decompressed by a three-way pressure reducing valve, a leather bag type energy accumulator is arranged behind the three-way pressure reducing valve to stabilize the decompression pressure, and a pull-straightening machine upper roller bearing seat of an upper roller of a pull-straightening machine is always tightly contacted with piston rod mushroom heads of a first pull-straightening machine servo hydraulic cylinder and a second pull-straightening machine servo hydraulic cylinder by adjusting the P1 pressure, so that deflection of the pull-straightening machine upper roller caused by a pull-straightening machine transmission mechanism is prevented, and lateral force bearing of the first pull-straightening machine servo hydraulic cylinder and the second pull-straightening machine servo hydraulic cylinder is prevented;
And fourthly, controlling pressure by a first pressure sensor, a second pressure sensor, a third pressure sensor and a fourth pressure sensor which are respectively connected with a plug cavity and a rod cavity of the first tension leveler servo hydraulic cylinder and the second tension leveler servo hydraulic cylinder, wherein the first displacement sensor and the second displacement sensor in the first tension leveler servo hydraulic cylinder and the second tension leveler servo hydraulic cylinder are used for monitoring the positions of the telescopic rods in the first tension leveler servo hydraulic cylinder and the second tension leveler servo hydraulic cylinder.
The beneficial effects of the invention are as follows:
Compared with the prior art, the invention adopts 2 proportional directional valves to control 2 tension leveler servo hydraulic cylinders through the heavy-pressure tension leveler, and realizes displacement compensation of equipment clearance and equipment elastic deformation through a displacement sensor, and finally realizes accurate control of roll gap positions formed by an upper roll and a lower roll of the tension leveler, a balance cylinder rod cavity is communicated with pressure oil P1 decompressed through a three-way pressure reducing valve, and is provided with a bellows type energy accumulator for stabilizing decompression pressure, and through adjusting proper P1 pressure, a bearing seat of the upper roll of the tension leveler is always tightly contacted with a piston rod mushroom head of the tension leveler servo hydraulic cylinder, deflection of the upper roll of the tension leveler caused by dead weight of a transmission mechanism of the tension leveler can be prevented, the servo hydraulic cylinder of the tension leveler can be prevented from bearing lateral force, reliability and service life of the tension leveler hydraulic cylinder are improved, and displacement compensation of equipment clearance and equipment elastic deformation is realized through the pressure sensor, and finally accurate control of roll gap positions formed by the upper roll and the lower roll of the tension leveler is realized.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of a withdrawal and straightening machine according to the present invention.
Fig. 2 is a schematic diagram of a hydraulic principle implemented by the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine.
In the drawing, a 1.1-first proportional direction valve, a 1.2-second proportional direction valve, a 2.1-first withdrawal and straightening machine servo hydraulic cylinder, a 2.2-second withdrawal and straightening machine servo hydraulic cylinder, a 3.1-first displacement sensor, a 3.2-second displacement sensor, a 4.1-first pressure sensor, a 4.2-second pressure sensor, a 4.3-third pressure sensor, a 4.4-fourth pressure sensor, a 5.1-three-way pressure reducing valve, a 6.1-balance cylinder, a 7.1-bag type energy accumulator, an 8.1-withdrawal and straightening machine upper roller, a 9.1-withdrawal and straightening machine upper roller bearing seat, a 10.1-withdrawal and straightening machine transmission device, 11.1-casting blanks, a 12.1-withdrawal and straightening machine lower roller, a 13.1-withdrawal and straightening machine lower roller bearing seat, a P hydraulic system pressure supply oil port, a T hydraulic system oil return port, an L hydraulic system leakage port and a pressure after the P1 is depressurized by the three-way pressure reducing valve.
Detailed Description
Example 1:
Referring to fig. 1, a schematic structural diagram of embodiment 1 of the present invention is a heavy-pressure lower withdrawal and straightening machine of a billet continuous casting machine, at least comprising a withdrawal and straightening machine frame, wherein the top of the inner side of the withdrawal and straightening machine frame is connected with a hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine, the bottom of the inner side of the withdrawal and straightening machine frame is connected with two lower withdrawal and straightening machine roller bearing seats 13.1, a lower withdrawal and straightening machine roller 12.1 is connected between the two lower withdrawal and straightening machine roller bearing seats 13.1, the top of the lower withdrawal and straightening machine roller 12.1 is connected with an upper withdrawal and straightening machine roller 8.1 through a casting blank 11.1, the upper withdrawal and straightening machine roller 8.1 is connected with a middle position of the inner side of the withdrawal and straightening machine frame through two upper withdrawal and straightening machine roller bearing seats 9.1, the upper withdrawal and straightening machine roller 8.1 is controlled by the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine, the tops of the two upper withdrawal and straightening machine roller bearing seats 9.1 are also connected through a cross beam, the two upper withdrawal and straightening machine roller bearing seats 9.1 are fixed on the withdrawal and straightening machine frame through bolts, and the upper withdrawal and straightening machine roller 8.1 is connected with one end of the withdrawal and straightening machine 10.
The further tension leveler transmission mechanism 10.1 consists of a motor and a speed reducer.
When the device is in actual use, the lifting and pressing functions of the upper rollers 8.1 of the heavy-pressure lower withdrawal and straightening machine are controlled by the hydraulic control system of the square billet continuous casting machine, the motor and the speed reducer in the transmission mechanism 10.1 of the withdrawal and straightening machine are used for driving the upper rollers 8.1 of the withdrawal and straightening machine to rotate between the upper roller bearing seats 9.1 of the two withdrawal and straightening machines, and the lower rollers 12.1 of the withdrawal and straightening machine are driven to rotate between the lower roller bearing seats 13.1 of the two withdrawal and straightening machines while the upper rollers 8.1 of the withdrawal and straightening machine rotate, and in the working process of the heavy-pressure lower withdrawal and straightening machine, the roll gap value is remotely set by the PLC control unit, and the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the square billet continuous casting machine is used for realizing the accurate roll gap control requirement.
Example 2:
Referring to FIG. 2, compared with the embodiment 1, the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine is different in that the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine comprises a proportional direction valve, a withdrawal and straightening machine servo hydraulic cylinder, a three-way pressure reducing valve 5.1, a balance cylinder 6.1, a leather bag type energy accumulator 7.1 and a PLC control unit, wherein the tail part of the withdrawal and straightening machine servo hydraulic cylinder is connected to the top of the inner side of the withdrawal and straightening machine frame through a flange, the end part of a piston rod of the withdrawal and straightening machine servo hydraulic cylinder is mushroom head type, the end part of the piston rod of the withdrawal and straightening machine servo hydraulic cylinder is contacted with the top of a roll bearing 9.1 on the withdrawal and straightening machine through the mushroom head, one end of the balance cylinder 6.1 is hinged with the top of the inner side of the withdrawal and the middle part of a cross beam between the other end of the balance cylinder 6.1 and the top of the roll bearing 9.1 on the two withdrawal and straightening machines, one end of the proportional direction valve and the three-way pressure reducing valve 5.1 are communicated with an oil supply port P of a hydraulic system through an oil pipeline and an oil return port T of the hydraulic system, the other end of the proportional direction valve is communicated with the other end of the withdrawal and straightening machine servo cylinder through the oil pipeline and the pressure reducing valve 5.1 is communicated with the hydraulic system through the oil supply port P and the hydraulic system of the hydraulic system, and the pressure reducing port of the pressure reducing valve 1.
Further, two groups of proportional direction valves and a tension leveler servo hydraulic cylinder are arranged, each proportional direction valve comprises a first proportional direction valve 1.1 and a second proportional direction valve 1.2, each tension leveler servo hydraulic cylinder comprises a first tension leveler servo hydraulic cylinder 2.1 and a second tension leveler servo hydraulic cylinder 2.2, the tail parts of the first tension leveler servo hydraulic cylinders 2.1 and the second tension leveler servo hydraulic cylinders 2.2 are connected to the top of the inner side of a tension leveler frame through flanges, the piston rod ends of the first tension leveler servo hydraulic cylinders 2.1 and the second tension leveler servo hydraulic cylinders 2.2 are mushroom head type, the piston rod ends of the first tension leveler servo hydraulic cylinders 2.1 and the second tension leveler servo hydraulic cylinders 2.2 are in contact with the top of a roll bearing seat 9.1 on two tension levelers through mushroom heads, one ends of the first proportional direction valves 1.1 and the second proportional direction valves 1.2 are respectively communicated with a hydraulic system pressure supply port P and an oil return port T of a hydraulic system through oil and an oil pipeline, and the other ends of the first tension leveler servo cylinders 1.1 and the second tension leveler servo cylinders are communicated with the other ends of the first tension leveler servo cylinders through mushroom heads and the second proportional direction valves 2.2.2.
Further, the oil pipeline of the first proportional directional valve 1.1 communicated with the first tension leveler servo hydraulic cylinder 2.1 and the oil pipeline of the second proportional directional valve 1.2 communicated with the second tension leveler servo hydraulic cylinder 2.2 are respectively connected with a pressure sensor, and displacement sensors are respectively arranged in the tension leveler servo hydraulic cylinder 2.1 and the second tension leveler servo hydraulic cylinder 2.2.
The further pressure sensor comprises a first pressure sensor 4.1, a second pressure sensor 4.2, a third pressure sensor 4.3 and a fourth pressure sensor 4.4, wherein the first pressure sensor 4.1 and the second pressure sensor 4.2 are connected to an oil pipeline of the first proportional directional valve 1.1 communicated with the first tension leveler servo hydraulic cylinder 2.1, the third pressure sensor 4.3 and the fourth pressure sensor 4.4 are connected to an oil pipeline of the second proportional directional valve 1.2 communicated with the second tension leveler servo hydraulic cylinder 2.2, the displacement sensor comprises a first displacement sensor 3.1 and a second displacement sensor 3.2, the first displacement sensor 3.1 is connected to the first tension leveler servo hydraulic cylinder 2.1, and the second displacement sensor 3.2 is connected to the second tension leveler servo hydraulic cylinder 2.2.
Further, the first proportional directional valve 1.1 and the second proportional directional valve 1.2 respectively comprise an oil port P, an oil port T, an oil port a and an oil port B, the oil ports P of the first proportional directional valve 1.1 and the second proportional directional valve 1.2 respectively communicate with a hydraulic system oil supply port P of a hydraulic system through an oil pipeline, the oil ports T of the first proportional directional valve 1.1 and the second proportional directional valve 1.2 respectively communicate with an oil return port T of the hydraulic system through an oil pipeline, the oil port a of the first proportional directional valve 1.1 communicates with an oil inlet of a first tension leveler servo hydraulic cylinder 2.1 through an oil pipeline, the oil port B of the first proportional directional valve 1.1 communicates with an oil outlet of the first tension leveler servo hydraulic cylinder 2.1 through an oil pipeline, the oil port a second proportional directional valve 1.2 communicates with an oil outlet of the second tension leveler servo cylinder 2.2 through an oil pipeline, the first proportional directional valve 1.1.2 connects with a pressure sensor on the first tension leveler servo cylinder 2.1.1 and the oil port of the first tension leveler servo cylinder 2.1, the three-way valve 1.1.1 is connected with a pressure sensor 2.2, the three-way valve 2.1.1 is connected with the oil port of the first tension leveler servo cylinder 2.1 through a pressure sensor on the first pressure conduit, the first proportional valve 2.1 is connected with the oil port 2.2, the oil return port T of the three-way pressure reducing valve 5.1 is communicated with the oil return port T of the hydraulic system through an oil pipeline, the oil leakage port L of the three-way pressure reducing valve 5.1 is communicated with the oil leakage port L of the hydraulic system through an oil pipeline, and the oil outlet of the three-way pressure reducing valve 5.1 is communicated with the balance cylinder 6.1 and the leather bag type energy accumulator 7.1 through an oil pipeline.
The heavy-pressure withdrawal and straightening machine adopts 2 proportional directional valves, namely a first proportional directional valve 1.1 and a second proportional directional valve 1.2, to control the output force of 2 withdrawal and straightening machine servo hydraulic cylinders, namely a first withdrawal and straightening machine servo hydraulic cylinder 2.1 and a second withdrawal and straightening machine servo hydraulic cylinder 2.2, and forms a position closed loop through a first displacement sensor 3.1 and a second displacement sensor 3.2 in the first withdrawal and straightening machine servo hydraulic cylinder 2.1 and the second withdrawal and straightening machine servo hydraulic cylinder 2.2, and finally realizes accurate control of the roll position formed by a pressure reducing and balancing device 8.1 and a withdrawal and straightening machine lower roll 12.1 through the difference of the output force of a computer, namely, a heavy-pressure balancing device 6.1 is connected with a pressure reducing device through a pressure reducing valve 5, and a pressure reducing device 6.1 through a pressure reducing valve, and a pressure setting device is used for the pressure reducing device, and is always in contact with a three-way, and is used for controlling the pressure of the pressure reducing device through the pressure reducing device 2, and the pressure of the pressure reducing device is required to be in a process of setting a three-way, and the pressure valve 2, and the pressure of the pressure reducing device is required to be in a small-dimensional control unit is required to be in a process of setting a pressure reducing device through the pressure reducing valve 2, and a pressure reducing device is required to be in a pressure reducing device through the pressure reducing device.
Example 3:
The hydraulic control method of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine comprises the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine, which is disclosed in the embodiment 2, and comprises the following steps:
the first step, a tension leveler transmission device 10.1 drives a tension leveler upper roller 8.1 to rotate between two tension leveler upper roller bearing blocks 9.1, and a tension leveler lower roller 12.1 is driven to rotate between two tension leveler lower roller bearing blocks 13.1 through a casting blank 11.1 while the tension leveler upper roller 8.1 rotates;
Step two, the upper roller 8.1 of the withdrawal and straightening machine controls a first withdrawal and straightening machine servo hydraulic cylinder 2.1, a second withdrawal and straightening machine servo hydraulic cylinder 2.2 and a balance cylinder 6.1 through a PLC control unit in a hydraulic control system of the withdrawal and straightening machine under the heavy pressure of the square billet continuous casting machine so as to control the roller gap position formed by the upper roller 8.1 of the withdrawal and straightening machine and the lower roller 12.1 of the withdrawal and straightening machine;
The third step, a rod cavity of a balance cylinder 6.1 is communicated with pressure oil P1 decompressed by a three-way pressure reducing valve 5.1, a leather bag type energy accumulator 7.1 is arranged behind the three-way pressure reducing valve to stabilize the pressure reduction, a tension leveler upper roller bearing seat 9.1 of a tension leveler upper roller 8.1 is always tightly contacted with piston rod mushroom heads of a first tension leveler servo hydraulic cylinder 2.1 and a second tension leveler servo hydraulic cylinder 2.2 by adjusting the pressure P1, deflection of the tension leveler upper roller 8.1 caused by a tension leveler transmission mechanism 10.1 is prevented, and lateral bearing forces of the first tension leveler servo hydraulic cylinder 2.1 and the second tension leveler servo hydraulic cylinder 2.2 are prevented;
and fourthly, controlling pressure through a first pressure sensor 4.1, a second pressure sensor 4.2, a third pressure sensor 4.3 and a fourth pressure sensor 4.4 which are respectively connected with a plug cavity and a rod cavity of the first tension leveler servo hydraulic cylinder 2.1 and the second tension leveler servo hydraulic cylinder 2.2, wherein a first displacement sensor 3.1 and a second displacement sensor 3.2 in the first tension leveler servo hydraulic cylinder 2.1 and the second tension leveler servo hydraulic cylinder 2.2 are used for monitoring the positions of telescopic rods in the first tension leveler servo hydraulic cylinder 2.1 and the second tension leveler servo hydraulic cylinder 2.2.
According to the heavy-pressure withdrawal and straightening machine, 2 proportional directional valves are adopted to control 2 withdrawal and straightening machine servo hydraulic cylinders, a position closed loop is formed through a displacement sensor, displacement compensation of equipment clearance and equipment elastic deformation is achieved through a pressure sensor, accurate control of a roll gap position formed by an upper roll and a lower roll of the withdrawal and straightening machine is finally achieved, a rod cavity of a balance cylinder 6.1 is communicated with pressure oil P1 depressurized through a three-way pressure reducing valve 5.1, a bag type energy accumulator 7.1 is arranged to stabilize the depressurization pressure, a bearing seat of the upper roll of the withdrawal and straightening machine is always tightly contacted with a piston rod mushroom head of the servo hydraulic cylinder of the withdrawal and straightening machine through adjusting proper P1 pressure, deflection of the upper roll of the withdrawal and straightening machine caused by dead weight of a transmission mechanism of the withdrawal and straightening machine servo hydraulic cylinders can be prevented from bearing lateral force, reliability and service life of the hydraulic cylinder of the withdrawal and straightening machine are improved.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the scope of the knowledge of those skilled in the art without departing from the spirit of the present invention, which is within the scope of the present invention.
It should be noted that all directional indications such as up, down, left, right, front, rear are used in the embodiments of the present invention) are merely for explaining the relative positional relationship, movement conditions, etc. between the components in a certain specific posture as shown in the drawings), and if the specific posture is changed, the directional indication is changed accordingly.
The technical solutions between the embodiments may be combined with each other, but it is necessary to base the implementation on the basis of those skilled in the art that when the combination of technical solutions contradicts or cannot be implemented, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.

Claims (6)

1. The heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine at least comprises a withdrawal and straightening machine frame and is characterized in that the top of the inner side of the withdrawal and straightening machine frame is connected with a hydraulic control system of the withdrawal and straightening machine of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine, the bottom of the inner side of the withdrawal and straightening machine frame is connected with two lower withdrawal and straightening machine roller bearing blocks (13.1), a lower withdrawal and straightening machine roller (12.1) is connected between the two lower withdrawal and straightening machine roller bearing blocks (13.1), the top of the lower withdrawal and straightening machine roller (12.1) is connected with an upper withdrawal and straightening machine roller (8.1) through a casting blank (11.1), the upper withdrawal and straightening machine roller ((8.1) is connected with the middle position of the inner side of the withdrawal and straightening machine frame through two upper withdrawal and straightening machine roller bearing blocks (9.1), the upper withdrawal and straightening machine roller (8.1) is controlled by the hydraulic control system of the heavy-pressure lower withdrawal and straightening machine of the billet continuous casting machine frame, the two upper withdrawal and straightening machine roller bearing blocks (9.1) are also connected through a cross beam, and the upper withdrawal and straightening machine roller (9.1) is connected with one end of a transmission mechanism of the withdrawal and straightening machine frame (10.1);
The hydraulic control system of the withdrawal and straightening machine under the heavy pressure of the billet continuous casting machine comprises a proportional direction valve, a withdrawal and straightening machine servo hydraulic cylinder, a three-way pressure reducing valve (5.1), a balance cylinder (6.1), a leather bag type energy accumulator (7.1) and a PLC control unit, wherein the tail part of the withdrawal and straightening machine servo hydraulic cylinder is connected to the top of the inner side of the withdrawal and straightening machine frame through a flange, the end part of a piston rod of the withdrawal and straightening machine servo hydraulic cylinder is mushroom head-shaped, the end part of the piston rod of the withdrawal and straightening machine servo hydraulic cylinder is in contact with the top of a roll bearing seat (9.1) on the withdrawal and straightening machine through a mushroom head, one end of the balance cylinder (6.1) is hinged to the top of the inner side of the withdrawal and straightening machine frame, the other end of the balance cylinder (6.1) is hinged to the middle part of a cross beam between the tops of the roll bearing seats (9.1) on the two withdrawal and straightening machines, one ends of the proportional direction valve and the three-way pressure reducing valve (5.1) are both communicated with a hydraulic system pressure supply port P and a hydraulic system oil return port T of the hydraulic system through oil pipelines, the other ends of the proportional direction valve are communicated with the withdrawal and straightening machine servo hydraulic cylinder through oil pipelines, and the other ends of the three-way pressure reducing valve (5.1) are also communicated with the hydraulic system through the balance cylinder (6.1) through the balance cylinder pressure reducing valve (7.1) and the control unit.
2. The heavy-pressure lower withdrawal and straightening machine for the billet continuous casting machine according to claim 1 is characterized in that two groups of proportional direction valves and withdrawal and straightening machine servo hydraulic cylinders are arranged, each proportional direction valve comprises a first proportional direction valve (1.1) and a second proportional direction valve (1.2), each withdrawal and straightening machine servo hydraulic cylinder comprises a first withdrawal and straightening machine servo hydraulic cylinder (2.1) and a second withdrawal and straightening machine servo hydraulic cylinder (2.2), the tail parts of the first withdrawal and straightening machine servo hydraulic cylinders (2.1) and the second withdrawal and straightening machine servo hydraulic cylinders (2.2) are connected to the top parts of the inner sides of a withdrawal and straightening machine frame through flanges, the piston rod ends of the first withdrawal and straightening machine servo hydraulic cylinders (2.1) and the second withdrawal and straightening machine servo hydraulic cylinders (2.2) are mushroom head-shaped, the piston rod ends of the first withdrawal and straightening machine servo hydraulic cylinders (2.1) are in contact with the top parts of roller shafts (9.1) on the two withdrawal and straightening machines through mushroom heads, the first withdrawal and straightening machine servo hydraulic cylinders (2.1) and the second withdrawal and straightening machine servo hydraulic cylinders (2.2.2) are in the first proportional direction through flange connection, and the first withdrawal and straightening machine servo hydraulic cylinders (2.1) and the second withdrawal and straightening machine servo hydraulic cylinders (2.2.2) are in the first proportional direction and the second proportional direction hydraulic cylinders and the second withdrawal and straightening machine servo hydraulic cylinders are in the second proportional direction.
4. A heavy-pressure lower withdrawal and straightening machine for a billet continuous casting machine according to claim 3 is characterized in that the pressure sensor comprises a first pressure sensor (4.1), a second pressure sensor (4.2), a third pressure sensor (4.3) and a fourth pressure sensor (4.4), the first pressure sensor (4.1) and the second pressure sensor (4.2) are connected to an oil pipeline in which a first proportional direction valve (1.1) is communicated with a first withdrawal and straightening machine servo hydraulic cylinder (2.1), the third pressure sensor (4.3) and the fourth pressure sensor (4.4) are connected to an oil pipeline in which a second proportional direction valve (1.2) is communicated with a second withdrawal and straightening machine servo hydraulic cylinder (2.2), the displacement sensor comprises a first displacement sensor (3.1) and a second displacement sensor (3.2), the first displacement sensor (3.1) is connected to the first withdrawal and straightening machine servo hydraulic cylinder (2.1), and the second displacement sensor (3.2) is connected to the second withdrawal and straightening machine servo hydraulic cylinder (2.2).
the third step, a rod cavity of a balance cylinder (6.1) is communicated with pressure oil P1 depressurized through a three-way depressurization valve (5.1), a bellows type energy accumulator (7.1) is arranged behind the three-way depressurization valve to stabilize the depressurization pressure, a tension leveler upper roll bearing seat (9.1) of an upper tension leveler roll (8.1) is always tightly contacted with piston rod mushroom heads of a first tension leveler servo hydraulic cylinder (2.1) and a second tension leveler servo hydraulic cylinder (2.2) by adjusting the P1 pressure, deflection of the upper tension leveler roll (8.1) caused by a tension leveler transmission mechanism (10.1) is prevented, and lateral force bearing of the first tension leveler servo hydraulic cylinder (2.1) and the second tension leveler servo hydraulic cylinder (2.2) is prevented;
CN202010397000.5A2020-05-122020-05-12 A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereofActiveCN111570743B (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
CN202010397000.5ACN111570743B (en)2020-05-122020-05-12 A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereof

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
CN202010397000.5ACN111570743B (en)2020-05-122020-05-12 A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereof

Publications (2)

Publication NumberPublication Date
CN111570743A CN111570743A (en)2020-08-25
CN111570743Btrue CN111570743B (en)2025-04-25

Family

ID=72118886

Family Applications (1)

Application NumberTitlePriority DateFiling Date
CN202010397000.5AActiveCN111570743B (en)2020-05-122020-05-12 A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereof

Country Status (1)

CountryLink
CN (1)CN111570743B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
CN115352090A (en)*2022-08-172022-11-18常州赛瑞工程技术有限公司 Wetting and pressing device

Citations (3)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
RU2104107C1 (en)*1996-06-211998-02-10Норильский индустриальный институтApparatus for mounting roll of cogging mill
CN104858383A (en)*2015-06-102015-08-26中冶连铸技术工程有限责任公司Slab pressing segment
CN212419555U (en)*2020-05-122021-01-29中国重型机械研究院股份公司Heavy-pressing down withdrawal and straightening machine of billet continuous casting machine and hydraulic control system of withdrawal and straightening machine

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
SU1733140A1 (en)*1990-05-301992-05-15Завод-втуз при Норильском горно-металлургическом комбинате им.А.П.ЗавенягинаHydromechanical arrangement for positioning rolls
DE4138740A1 (en)*1991-11-261993-05-27Schloemann Siemag Ag METHOD AND DEVICE FOR CONTINUOUSLY casting slabs or blocks
RU2243839C1 (en)*2003-11-052005-01-10Крахт Вячеслав БорисовичApparatus for preventing skewing of roll of cogging mill
DE102004048618A1 (en)*2004-10-062006-04-13Sms Demag Ag Method and roller segment for determining the core solidification and / or the sump tip in the continuous casting of metals, in particular of steel materials
DE102007016045A1 (en)*2007-03-302008-10-02Sms Demag Ag Device for the hydraulic adjustment of components
CN202021326U (en)*2011-02-172011-11-02中冶连铸技术工程股份有限公司Automatic roll gap regulation hydraulic system of square billet withdrawal and straightening unit
CN202684005U (en)*2012-08-092013-01-23中冶赛迪工程技术股份有限公司Fan-shaped withdrawal and straightening machine for large square billet continuous-casting machine
CN104057050B (en)*2014-07-142016-04-13北京科技大学A kind of supporting construction of fan-shaped sections of slab continuous Continuous Casting Rolls
AT516412B1 (en)*2014-10-282017-07-15Primetals Technologies Austria GmbH Strand guide roller unit for a continuous casting machine
CN105014034B (en)*2015-08-032017-06-16中冶连铸技术工程有限责任公司Double oil cylinder bloom withdrawal straightening machines and the control method of dynamic soft-reduction is carried out using it
DE102015221762A1 (en)*2015-11-052017-05-11Sms Group Gmbh Device for adjusting a compression roller of a compression frame

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
RU2104107C1 (en)*1996-06-211998-02-10Норильский индустриальный институтApparatus for mounting roll of cogging mill
CN104858383A (en)*2015-06-102015-08-26中冶连铸技术工程有限责任公司Slab pressing segment
CN212419555U (en)*2020-05-122021-01-29中国重型机械研究院股份公司Heavy-pressing down withdrawal and straightening machine of billet continuous casting machine and hydraulic control system of withdrawal and straightening machine

Also Published As

Publication numberPublication date
CN111570743A (en)2020-08-25

Similar Documents

PublicationPublication DateTitle
US9138794B2 (en)Press machine
US4457684A (en)Hydraulic press
US4470787A (en)Hydraulic press
CN111570743B (en) A heavy pressure straightening machine for a billet continuous casting machine, a hydraulic control system for the straightening machine and a control method thereof
CN102274861B (en)Double closed-loop hydraulic control system for bending and balance of working roll
US20090193867A1 (en)Adjusting cylinders in rolling stands, including vertical edging stands
CN212419555U (en)Heavy-pressing down withdrawal and straightening machine of billet continuous casting machine and hydraulic control system of withdrawal and straightening machine
EP2411165B1 (en)Fully hydraulic edger for plate mills
CN102248006B (en)Double-closed-loop hydraulic control method for roll bending and balancing of working roll
CN105014034B (en)Double oil cylinder bloom withdrawal straightening machines and the control method of dynamic soft-reduction is carried out using it
US4773246A (en)Process for adjusting the profile of rolls movable in a rolling mill and improved rolling mill for carrying out the process
CN205002914U (en)Barycenter test bench
CN202356410U (en)Double-closed-loop hydraulic control method for roll bending and balancing of working roll
CN215236931U (en)Operation side moving type straightener combined rack
US5165266A (en)Chockless roll support system
CN201175719Y (en)Hydraulic pressure servo battery pole piece rolling mill
JP3617461B2 (en) Hydraulic reduction method and hydraulic reduction device for rolling mill
CN211805438U (en)Ingot mould grinding device
CN112024612A (en)Aluminum strip casting and rolling hydraulic casting and rolling control equipment and method
US5282374A (en)Continuous forging apparatus for cast strand
CN212598757U (en)Secondary cooling one-section structure of high-pulling-speed medium-thickness slab continuous casting machine
JPH0790316B2 (en) Forging press equipment
CN101439360A (en)Regulating mechanism of guide disc
CN119196093A (en) Hydraulic control system and control method of continuous casting press-down straightening machine
JPH0542305A (en) Method and apparatus for setting reduction amount of vertical rolling mill

Legal Events

DateCodeTitleDescription
PB01Publication
PB01Publication
SE01Entry into force of request for substantive examination
SE01Entry into force of request for substantive examination
GR01Patent grant
GR01Patent grant

[8]ページ先頭

©2009-2025 Movatter.jp