








技术领域technical field
本发明属于格栅网生产设备技术领域,涉及到成型装置,特别是18mm以下养殖格栅网生产用的冷却成型辊装置。The invention belongs to the technical field of grid net production equipment, and relates to a forming device, in particular to a cooling forming roller device for the production of aquaculture grid nets below 18 mm.
背景技术Background technique
冷却成型辊装置是养殖格栅网生产过程中必不可少的一种设备,现有的冷却成型辊装置包括沿上下方向排列的至少两个冷却辊,相邻冷却辊之间的间隙为熔体的通道,由挤压机挤出的熔体依次通过所有通道之后冷却成型为板材,板材经过打孔模具的冲刀冲孔后得到孔板,孔板经过拉伸即可得到养殖格栅网。现有养殖格栅网的网孔边长一般大于20mm,为了获得网孔更小的养殖格栅网以满足雏鸡、雏鸭等小动物的养殖需求,需要减小冲刀的直径或边长,但是随之而来的问题是,由于板材较硬,所以变细后的冲刀在冲孔时容易损坏,但是为了确保养殖格栅网的质量,只要有冲刀损坏,就需要停机进行更换,这样会严重影响生产效率,而且维护成本较高。The cooling and forming roller device is an indispensable equipment in the production process of aquaculture grid nets. The existing cooling and forming roller device includes at least two cooling rollers arranged in the up and down direction, and the gap between the adjacent cooling rollers is melt. The melt extruded by the extruder passes through all the channels in turn and then is cooled and formed into a plate. The plate is punched by the punching knife of the punching die to obtain a perforated plate, and the orifice plate can be stretched to obtain a breeding grid. The mesh side length of existing breeding grids is generally greater than 20mm. In order to obtain breeding grids with smaller meshes to meet the breeding needs of small animals such as chicks and ducklings, it is necessary to reduce the diameter or side length of the punching knife. However, the following problem is that because the plate is hard, the thinned punching knife is easily damaged when punching, but in order to ensure the quality of the breeding grid, as long as the punching knife is damaged, it needs to be stopped for replacement. This will seriously affect production efficiency, and maintenance costs are high.
发明内容SUMMARY OF THE INVENTION
本发明为了克服现有技术的缺陷,设计了18mm以下养殖格栅网生产用的冷却成型辊装置,省去了打孔模具,可以提高生产效率,节约维护成本,而且结构简单,使用方便。In order to overcome the defects of the prior art, the present invention designs a cooling forming roller device for the production of aquaculture grid nets below 18 mm, which eliminates the need for punching molds, can improve production efficiency, save maintenance costs, and has simple structure and convenient use.
本发明所采取的具体技术方案是:18mm以下养殖格栅网生产用的冷却成型辊装置,包括沿上下方向排列的至少两个冷却辊,相邻冷却辊之间的间隙为熔体的通道,关键在于:在其中一个冷却辊的外圆周面上设置有至少一个打孔针组,同一个打孔针组的所有打孔针在冷却辊的外圆周面上呈阵列式排列。The specific technical scheme adopted by the present invention is: a cooling forming roller device for the production of aquaculture grid nets below 18 mm includes at least two cooling rollers arranged in the up-down direction, and the gap between adjacent cooling rollers is a channel for melt, The key is: at least one punching needle group is arranged on the outer circumference of one of the cooling rollers, and all punching needles of the same punching needle group are arranged in an array on the outer circumference of the cooling roller.
所述打孔针的长度L小于等于3.5mm,相邻两个打孔针之间的中心距小于等于7mm。The length L of the punching needle is less than or equal to 3.5 mm, and the center distance between two adjacent punching needles is less than or equal to 7 mm.
所述打孔针与冷却辊之间为可拆卸式连接。The punching needle and the cooling roller are detachably connected.
所述打孔针为圆锥体结构或为圆台体结构,圆锥体结构或圆台体结构的底面与冷却辊连接。The punching needle has a conical structure or a circular truncated structure, and the bottom surface of the conical structure or the circular truncated structure is connected with the cooling roller.
所述打孔针为圆台体结构,在打孔针的顶面上开设有凹槽,凹槽为倒置的圆台状结构。The punching needle has a circular truncated structure, and a groove is formed on the top surface of the punching needle, and the groove is an inverted truncated truncated structure.
所述打孔针的底面直径小于等于2.5mm。The diameter of the bottom surface of the punching needle is less than or equal to 2.5mm.
所述阵列式排列为与冷却辊的中心轴线平行的直线式等间距排列;或者是,所述阵列式排列为绕冷却辊的中心轴线呈螺旋式的等间距排列。The array arrangement is a linear arrangement with equal intervals parallel to the central axis of the cooling roll; or, the array arrangement is a spiral arrangement at equal intervals around the central axis of the cooling roll.
所述打孔针组的数量为至少两个,所有的打孔针组在冷却辊的外侧壁上沿圆周方向均匀排列。The number of the punching needle groups is at least two, and all the punching needle groups are evenly arranged along the circumferential direction on the outer side wall of the cooling roller.
所述冷却辊的数量为三个,三个冷却辊沿竖直方向排列且下方两个冷却辊之间的通道为冷却成型辊装置的进料口,打孔针组设置在最下方或中间的冷却辊上。The number of the cooling rollers is three, the three cooling rollers are arranged in the vertical direction, and the channel between the two cooling rollers below is the feeding port of the cooling forming roller device, and the punching needle group is arranged at the bottom or the middle. on the cooling roll.
所述打孔针的长度L小于相邻两个冷却辊之间的最小间隙;或者是,所述打孔针的长度L大于等于相邻两个冷却辊之间的最小间隙,与带打孔针的冷却辊相邻的冷却辊包括冷却辊本体及固定在冷却辊本体外围的硅胶层。The length L of the perforated needle is less than the minimum gap between two adjacent cooling rollers; The cooling roller adjacent to the cooling roller of the needle includes a cooling roller body and a silica gel layer fixed on the periphery of the cooling roller body.
本发明的有益效果是:在一个冷却辊上增设打孔针组,在冷却辊对熔体进行挤压使其表面平整的同时,打孔针在熔体上打孔,冷却成型后成为带孔的板材,直接对板材进行拉伸即可得到养殖格栅网,省去了打孔模具,也就不存在停机更换冲刀的情况;另外,相对于冷却后成型的板材来说,熔体经过冷却辊时的温度较高,所以此时熔体的硬度较低,打孔针受到的阻力较小,所以打孔针损坏的几率较低,停机更换打孔针的频率也就较低。所以本发明可以提高生产效率,节约维护成本,而且结构简单,使用方便。The beneficial effect of the invention is that: a set of punching needles is added on a cooling roller, while the cooling roller squeezes the melt to make the surface smooth, the punching needles punch holes in the melt, and after cooling and forming, the punching needles are formed with holes. It can directly stretch the plate to obtain the breeding grid net, eliminating the need for the punching die, and there is no need to stop and replace the punching knife; in addition, compared with the plate formed after cooling, the melt passes through The temperature of the cooling roller is higher, so the hardness of the melt is lower at this time, and the resistance of the punch is smaller, so the probability of damage to the punch is lower, and the frequency of stopping the punch to replace the punch is lower. Therefore, the present invention can improve production efficiency, save maintenance cost, and has simple structure and convenient use.
附图说明Description of drawings
图1为本发明的第一种结构示意图。FIG. 1 is a schematic diagram of the first structure of the present invention.
图2为本发明的第二种结构示意图。FIG. 2 is a schematic diagram of the second structure of the present invention.
图3为本发明的第三种结构示意图。FIG. 3 is a schematic diagram of a third structure of the present invention.
图4为本发明中打孔针的第一种结构示意图。FIG. 4 is a schematic diagram of the first structure of the punching needle in the present invention.
图5为本发明中打孔针的第二种结构示意图。FIG. 5 is a schematic diagram of the second structure of the punching needle in the present invention.
图6为本发明中打孔针的第三种结构示意图。FIG. 6 is a schematic diagram of the third structure of the punching needle in the present invention.
图7为本发明中冲刀组的第一种排列方式示意图。FIG. 7 is a schematic diagram of the first arrangement of the punching groups in the present invention.
图8为本发明中冲刀组的第二种排列方式示意图。FIG. 8 is a schematic diagram of a second arrangement of punching groups in the present invention.
图9为本发明的第四种结构示意图。FIG. 9 is a schematic diagram of a fourth structure of the present invention.
附图中,1、冷却辊,2、熔体,3、打孔针,3-1、凹槽。In the drawings, 1, cooling roll, 2, melt, 3, punching pin, 3-1, groove.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明做详细说明:The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments:
具体实施例,如图1至图9所示,18mm以下养殖格栅网生产用的冷却成型辊装置,包括沿上下方向排列的至少两个冷却辊1,相邻冷却辊1之间的间隙为熔体2的通道,在其中一个冷却辊1的外圆周面上设置有至少一个打孔针组,同一个打孔针组的所有打孔针3在冷却辊1的外圆周面上呈阵列式排列。打孔针组的数量为至少两个,所有的打孔针组在冷却辊1的外侧壁上沿圆周方向均匀排列,如图7和图8所示。A specific embodiment, as shown in Figures 1 to 9, the cooling forming roll device for the production of aquaculture grid nets below 18mm includes at least two
打孔针3的长度L小于等于3.5mm,在确保满足打孔深度需求的前提下,尽可能地减小打孔针3的长度,可以减少用料,节约成本。相邻两个打孔针3之间的中心距小于等于7mm,确保拉伸后获得所需大小的网孔。The length L of the
打孔针3与冷却辊1之间为可拆卸式连接。例如在冷却辊1上开设螺纹孔,将打孔针3与冷却辊1螺纹连接,或者是,利用螺钉或螺栓将打孔针3与冷却辊1固定在一起,当打孔针3损坏后,方便拆装更换。The punching
打孔针3为圆锥体结构,如图4所示,或为圆台体结构,如图5和图6所示,圆锥体结构或圆台体结构的底面与冷却辊1连接。用户可以根据自己的实际需求选择打孔针3的形状,可以更好地满足不同用户的使用需求。打孔针3的顶部还可以设置成中间向外凸起的圆弧面或其他任何形状。The
打孔针3为圆台体结构,在打孔针3的顶面上开设有凹槽3-1,凹槽3-1为倒置的圆台状结构。如图6所示,打孔针3插入到熔体2内时,部分多余的废料挤入到凹槽3-1内,使得位于打孔针3外围的待拉伸部分的形变量较小,可以提高后续产品的质量。为了使打孔针3具有足够大的强度,同时具有足够大的容纳空间,本发明将凹槽3-1的深度与打孔针3的长度L之比设置为1:(2-5)。The
打孔针3的底面直径小于等于2.5mm。避免孔太大而导致熔体2断裂。The diameter of the bottom surface of the
打孔针3的排列方式有很多种,本发明中给出以下两种:There are many arrangements of
第一种,阵列式排列为与冷却辊1的中心轴线平行的直线式等间距排列,如图7所示;第二种,阵列式排列为绕冷却辊1的中心轴线呈螺旋式的等间距排列,如图8所示,同一打孔针组中相邻两个打孔针3的中心点连线与冷却辊1的轴线之间的夹角α为锐角且优选为10°-30°。用户可以根据自己的需求选择打孔针3的排列方式。The first, the array arrangement is a linear and equal-spaced arrangement parallel to the central axis of the
在满足将熔体2压平、冷却的前提下,尽可能地减少冷却辊1的数量可以节约成本,所以本发明将冷却辊1的数量设置为三个,三个冷却辊1沿竖直方向排列且下方两个冷却辊1之间的通道为冷却成型辊装置的进料口,打孔针组设置在最下方或中间的冷却辊1上,熔体2由挤压机出来后就与打孔针3接触,此时熔体2的温度较高,打孔针3更容易刺入熔体2内。On the premise of flattening and cooling the
打孔针3的长度L可以小于、等于或者是大于相邻两个冷却辊1之间的最小间隙,当打孔针3的长度L小于相邻两个冷却辊1之间的最小间隙时,如图1至图3所示,此时打孔针3不能穿透熔体2,在熔体2上打出的孔为盲孔。在这种情况下,打孔针3顶面上开设的凹槽3-1可以将熔体2分为位于打孔针3外围的待拉伸部分及位于凹槽3-1内部的废料部分,凹槽3-1的侧壁与打孔针3的轴线之间的夹角大于打孔针3的外壁与打孔针3的轴线之间的夹角,通过较大斜度的凹槽3-1,使得废料部分与待拉伸部分之间可以分离较大距离,避免被分离的部分再重新粘连,而且多余的废料部分挤入到凹槽3-1内,使得位于打孔针3外围的待拉伸部分的形变量较小,可以提高后续产品的质量。同时,因为打孔针3不能穿透熔体2,所以废料部分与待拉伸部分之间有部分粘连,废料部分不会被打孔针3切断,而是在后续拉伸中被扯断,可以防止打孔针3上的凹槽3-1被堵塞。本发明将凹槽3-1的侧壁与打孔针3的外壁之间的夹角设置为30°-60°。The length L of the
当打孔针3的长度L大于等于相邻两个冷却辊1之间的最小间隙时,与带打孔针3的冷却辊1相邻的冷却辊1包括冷却辊本体1-1及固定在冷却辊本体1-1外围的硅胶层1-2。如图9所示,以冷却辊1的数量为三个且打孔针3位于中间的冷却辊1上为例,此时位于上方和下方的两个冷却辊1都是包括冷却辊本体1-1和硅胶层1-2,打孔针3的针尖穿过熔体2后插入到硅胶层1-2内,确保能在熔体2上打出通孔,拉伸时更加省力,同时可以避免打孔针3直接与硬质的冷却辊1接触而断裂或被磨损。When the length L of the perforated needles 3 is greater than or equal to the minimum gap between two adjacent cooling rolls 1, the
本发明在具体使用时,打孔针3可以设置在最下方的冷却辊1上,如图1所示;也可以设置在中间的冷却辊1上,如图2所示;或者是设置在最上方的冷却辊1上,如图3所示。以图2所示为例,三个冷却辊1直径相等且在挤压机的出料口后方沿竖直方向排列,冷却辊1的长度方向沿左右方向设置,打孔针3固定在中间的冷却辊1上,打孔针3的排列方式为上面说到的第一种,打孔针3的长度L与熔体2的厚度h之比为(0.55-0.95):1,例如当熔体2的厚度h为3mm时,打孔针3的长度为2.8mm。打孔针3为方形时,打孔针3的边长小于等于2.5mm;打孔针3为圆形时,打孔针3的直径小于等于2.5mm;打孔针3为菱形时,打孔针3的对角线长度小于等于2.5mm。In the specific use of the present invention, the punching
如图2所示,由挤压机挤出的熔体2由前向后经过最下方的冷却通道即下方两个冷却辊1之间的通道后,绕过中间冷却辊1的后侧,再经过上方两个冷却辊1之间的通道,然后绕过上方冷却辊1的前侧,经过上方冷却辊1的顶部后,冷却成型为带有盲孔的板材,将板材拉伸即可得到养殖格栅网。As shown in Figure 2, the
为了使得养殖格栅网具有足够高的韧性,在拉伸时需要对板材施加足够大的拉力,现有冲刀的直径或者是边长较大,所以得到的冲孔的直径或者是边长也就较大,如果减小拉力,也可以使最后所得养殖格栅网的网孔边长变小,但是拉力减小后,所得养殖格栅网的韧性就会降低,无法满足使用需求,所以才会采用减小冲刀的直径或者边长的方式来获得小网孔的养殖格栅网,但是冲刀变细后就容易损坏。所以,本发明在冷却辊1上增加打孔针3,在熔体2经过下方两个冷却辊1之间的通道时,打孔针3对熔体2进行打孔操作,在熔体2上形成盲孔,因为熔体2经过打孔针3时的温度较高,所以此时熔体2的硬度较低,打孔针3受到的阻力较小,所以打孔针3的损坏几率较低,停机更换打孔针3的频率也就较低,所以本发明可以提高生产效率,节约维护成本,而且结构简单,使用方便。In order to make the breeding grids have high enough toughness, it is necessary to exert a sufficient pulling force on the plate during stretching. The diameter or side length of the existing punching knife is relatively large, so the diameter or side length of the obtained punching hole is also If the tension is reduced, the side length of the mesh of the finally obtained aquaculture grid can also be reduced, but after the tension is reduced, the toughness of the obtained aquaculture grid will be reduced, which cannot meet the needs of use. The small-mesh aquaculture grille net will be obtained by reducing the diameter or side length of the punching knife, but it is easy to damage when the punching knife becomes thinner. Therefore, in the present invention, a punching
另外,因为本发明中的打孔针3较细,所以打出的孔也就较细,拉伸时,可以对板材施加足够大的拉力,从而获得既满足韧性需求、又使得网孔边长小于等于18mm的小网孔的养殖格栅网,从而满足雏鸡、雏鸭等小动物的养殖需求。In addition, because the punching
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010425231.2ACN111451461A (en) | 2020-05-19 | 2020-05-19 | Cooling forming roller device for the production of aquaculture grids below 18mm |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010425231.2ACN111451461A (en) | 2020-05-19 | 2020-05-19 | Cooling forming roller device for the production of aquaculture grids below 18mm |
| Publication Number | Publication Date |
|---|---|
| CN111451461Atrue CN111451461A (en) | 2020-07-28 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010425231.2APendingCN111451461A (en) | 2020-05-19 | 2020-05-19 | Cooling forming roller device for the production of aquaculture grids below 18mm |
| Country | Link |
|---|---|
| CN (1) | CN111451461A (en) |
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| KR100868969B1 (en)* | 2007-06-25 | 2008-11-17 | 주식회사 엠엔디코리아 | Hollow sheet material and its manufacturing apparatus |
| US20100201024A1 (en)* | 2009-02-06 | 2010-08-12 | Fredrick William Gibson | Method for Making an Apertured Web |
| KR20120006360A (en)* | 2010-07-12 | 2012-01-18 | (주)대인 | Steel Fiber Forming Roller |
| TW201215466A (en)* | 2010-10-06 | 2012-04-16 | Univ Ching Yun | Porous metal sheet continuous casting and hot rolling shaping method |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication | Application publication date:20200728 |