CN111180185A - Automatic output mechanism of transformer - Google Patents

Abstract

Translated fromChinese

本发明公开了一种变压器自动输出机构，包括挡停板、同步带传送机构和固定型材架体，所述挡停板连接在所述固定型材架体的输出端，所述同步带传送机构安装在所述固定型材架体上，所述固定型材架体通过架体支撑板连接在变压器组装总设备的框架上，所述固定型材架体的中间顶部设置有分离装置；打钉完成的变压器整体通过所述同步带传送机构输送至所述挡停板上。本发明构思巧妙，结构紧凑合理，快速的实现变压器整体的输出，提高了工作效率，降低了劳动强度。

The invention discloses an automatic output mechanism of a transformer, comprising a stop plate, a synchronous belt transmission mechanism and a fixed profile frame body, the stop plate is connected to the output end of the fixed profile frame body, and the synchronous belt transmission mechanism is installed On the fixed profile frame body, the fixed profile frame body is connected to the frame of the general transformer assembly equipment through the frame body support plate, and a separation device is provided on the middle top of the fixed profile frame body; It is conveyed to the stop plate by the synchronous belt conveying mechanism. The invention has ingenious conception, compact and reasonable structure, realizes the overall output of the transformer quickly, improves work efficiency and reduces labor intensity.

Description

Automatic output mechanism of transformer

Technical Field

The invention relates to the technical field of transformer integral production equipment, in particular to an automatic output mechanism of a transformer.

Background

At present, the production mode of air conditioner transformer lock nail machine does: an operator manually assembles the transformer and the whole transformer together, then takes an air gun (special for nailing) to nail, and finally manually places the product on a production line. Therefore, how to develop an automatic transformer output mechanism matched with transformer assembling equipment to improve the working efficiency and reduce the labor intensity of workers becomes a technical problem to be solved urgently by technical personnel in the field.

Disclosure of Invention

The invention aims to provide an automatic output mechanism of a transformer, which can automatically output the assembled transformer integrally, improve the working efficiency and reduce the labor intensity of workers.

In order to solve the technical problems, the invention adopts the following technical scheme:

the invention relates to an automatic output mechanism of a transformer, which comprises a stop plate, a synchronous belt conveying mechanism and a fixed profile frame body, wherein the stop plate is connected to the output end of the fixed profile frame body; the whole transformer that the nailing was accomplished passes through hold-in range transport mechanism carries extremely on keeping off the board.

Furthermore, the input both sides of fixed section bar support body are connected with the deflector, the top of deflector is higher than the top surface of fixed section bar support body, two the interval of deflector with the holistic specification phase-match of transformer.

Still further, hold-in range transport mechanism includes from transmission shaft, final drive shaft and step motor, final drive shaft installs the input of fixed section bar support body, install through the tensioning regulating plate from the transmission shaft the output of fixed section bar support body, all install drive synchronous pulley, two sets of from the both ends of transmission shaft and final drive shaft install two wear-resisting hold-in ranges on the drive synchronous pulley, the whole placement of transformer that the nailing was accomplished is in export on the wear-resisting hold-in range.

Still further, two wear-resisting hold-in ranges parallel arrangement and are located the inboard of fixed section bar support body.

Still further, be provided with bolt hole or the waist shape hole of a plurality of equidistant equipartitions on the tensioning regulating plate, the tensioning regulating plate runs through connecting bolt hole or adjustable connection in waist shape hole are in on the fixed section bar support body.

Still further, separator is including separation cylinder and separation cylinder fixed plate, the separation cylinder passes through the separation cylinder fixed plate is connected on the fixed section bar support body.

Still further, the output side of separation cylinder fixed plate is provided with photoelectric sensing ware, photoelectric sensing ware is connected on the fixed section bar support body.

Compared with the prior art, the invention has the beneficial technical effects that:

the invention relates to an automatic output mechanism of a transformer, which comprises a stop plate, a synchronous belt conveying mechanism and a fixed profile frame body, wherein the synchronous belt conveying mechanism comprises a secondary transmission shaft, a main transmission shaft and a stepping motor, the stepping motor is started to drive a wear-resistant synchronous belt to rotate through the main transmission shaft, the whole transformer is conveyed to the stop plate from the inside of equipment, and an operator transfers the whole transformer to a production line of the next process. The design of the separation device can separate the two transformers which are in close contact integrally, and the induction counting is realized through a photoelectric inductor; the design of the guide plate can ensure the stability of the output process. The invention has the advantages of ingenious conception, compact and reasonable structure, fast realization of the integral output of the transformer, improvement of the working efficiency and reduction of the labor intensity.

Drawings

The invention is further illustrated in the following description with reference to the drawings.

FIG. 1 is a schematic diagram of an automatic output mechanism of a transformer according to the present invention;

FIG. 2 is a front view of the automatic output mechanism of the transformer of the present invention;

FIG. 3 is a top view of the automatic output mechanism of the transformer of the present invention;

description of reference numerals: 1. a blocking plate; 2. a driven shaft; 3. tensioning the adjusting plate; 4. a wear-resistant synchronous belt; 5. fixing the section bar frame body; 6. a photoelectric sensor; 7. a guide plate; 8. a transmission synchronous belt pulley; 9. a stepping motor; 10. a main drive shaft; 11. integrating the transformer; 12. a frame body support plate; 13. separating the cylinder fixing plate; 14. and (5) separating the air cylinder.

Detailed Description

As shown in fig. 1-3, an automatic transformer output mechanism includes a blocking plate 1, a synchronous belt transmission mechanism and a fixed profile frame body 5, wherein the blocking plate 1 is connected to an output end of the fixed profile frame body 5, a bottom plate of the blocking plate 1 is flush with a wear-resistantsynchronous belt 4 of the synchronous belt transmission mechanism, the synchronous belt transmission mechanism is installed on the fixed profile frame body 5, the fixed profile frame body 5 is connected to a frame of a transformer assembly main device through a framebody support plate 12, and a separation device is arranged at the top of the middle of the fixed profile frame body 5; the nailed transformerwhole body 11 is conveyed to the stop board 1 through the synchronous belt conveying mechanism.

Specifically, there aredeflector 7 fixed profile support body 5's input both sides through bolted connection, the top ofdeflector 7 is higher than fixed profile support body 5's top surface, two the interval ofdeflector 7 with the whole 11 specification phase-matches of transformer.

Hold-in range transport mechanism includes fromtransmission shaft 2,final drive shaft 10 andstep motor 9,final drive shaft 10 is installed the input of fixed section bar support body 5, install through tensioning regulatingplate 3 fromtransmission shaft 2 the output of fixed section bar support body 5, all install transmissionsynchronous pulley 8, two sets of from the both ends oftransmission shaft 2 andfinal drive shaft 10 install two wear-resisting hold-inrange 4 on the transmissionsynchronous pulley 8, the whole 11 of transformer of nailing completion are placed export on the wear-resisting hold-inrange 4. Two wear-resisting hold-inranges 4 parallel arrangement and are located the inboard of fixed section bar support body 5. Two driving wheels are arranged on a specificmain transmission shaft 10, two driven wheels are arranged on asecondary transmission shaft 2, thesecondary transmission shaft 2 is provided with the driven wheels, and two wear-resistantsynchronous belts 4 are respectively sleeved on the two groups of driving wheels and the two groups of driven wheels which are arranged in parallel, wherein the driving wheels and the driven wheels are specifically designed into the type of a transmissionsynchronous belt wheel 8 in the embodiment, and can also be adaptively modified according to actual needs; themain transmission shaft 10 is connected with thestepping motor 9 through a coupler, and the steppingmotor 9 is started to drive the wear-resistantsynchronous belt 4 to rotate through themain transmission shaft 10, so that the horizontal transmission of thewhole transformer 11 is realized.

Be provided with bolt hole or the waist shape hole of a plurality of equidistant equipartitions on the tensioning regulatingplate 3, tensioning regulatingplate 3 runs through connecting bolt hole or adjustable connection in waist shape hole are in on the fixed section bar support body 5. The relative position of thetensioning adjusting plate 3 and the fixed profile frame body 5 is changed by selecting a specific mounting point of the connecting bolt, so that the distance between the driventransmission shaft 2 and themain transmission shaft 10 is adjusted, and the tightness of the wear-resistantsynchronous belt 4 is adjusted.

The separating device comprises a separatingcylinder 14 and a separatingcylinder fixing plate 13, and the separatingcylinder 14 is connected to the fixed profile frame body 5 through the separatingcylinder fixing plate 13. The output side of the separationcylinder fixing plate 13 is provided with aphotoelectric sensor 6, and thephotoelectric sensor 6 is connected to the fixed profile frame body 5. The separation device mainly plays a role in separating products through the telescopic operation of theseparation cylinder 14, and the products are not allowed to continuously pass through the transmission line. Through the design ofphotoelectric sensor 6, whether response product breaks away from the separation cylinder completely, breaks away from the automatic stretching of back cylinder, blocks next product.

Specifically, thestepping motor 9, theseparation cylinder 14 and thephotoelectric sensor 6 are electrically connected with the PLC control box, receive instructions and realize automatic operation according to a set program.

The working process of the invention is as follows:

firstly, the whole 11 propelling movements of transformer that the nailing was accomplished are to the input of wear-resisting hold-inrange 4, andstep motor 9 starts and drives wear-resisting hold-inrange 4 rotatory throughfinal drive shaft 10, convey the whole 11 of transformer from the equipment inside to keep off board 1 on, through one section adjustment ofdeflector 7 put the position, the operating personnel will keep off the whole transfer of transformer on the board 1 and go to the assembly line of next process at last.

The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.

Claims (7)

1. The utility model provides an automatic output mechanism of transformer which characterized in that: the transformer assembling device comprises a stop plate (1), a synchronous belt conveying mechanism and a fixed profile frame body (5), wherein the stop plate (1) is connected to the output end of the fixed profile frame body (5), the synchronous belt conveying mechanism is installed on the fixed profile frame body (5), the fixed profile frame body (5) is connected to a frame of a transformer assembling main device through a frame body supporting plate (12), and a separating device is arranged at the top of the middle of the fixed profile frame body (5); the nailing completed transformer whole body (11) is conveyed to the stop board (1) through the synchronous belt conveying mechanism.

2. The automatic transformer output mechanism of claim 1, wherein: the input both sides of fixed section bar support body (5) are connected with deflector (7), the top of deflector (7) is higher than the top surface of fixed section bar support body (5), two the interval of deflector (7) is with the specification phase-match of the whole (11) of transformer.

3. The automatic transformer output mechanism of claim 1, wherein: hold-in range transport mechanism includes from transmission shaft (2), final drive shaft (10) and step motor (9), final drive shaft (10) are installed the input of fixed section bar support body (5), install through tensioning regulating plate (3) from transmission shaft (2) the output of fixed section bar support body (5), all install driving synchronous pulley (8), two sets of from the both ends of transmission shaft (2) and final drive shaft (10) install two wear-resisting hold-in range (4) on driving synchronous pulley (8), the whole (11) of transformer that the nailing was accomplished are placed output on wear-resisting hold-in range (4).

4. The automatic transformer output mechanism of claim 3, wherein: two wear-resisting hold-in ranges (4) are arranged in parallel and are positioned at the inner side of the fixed section bar frame body (5).

5. The automatic transformer output mechanism of claim 3, wherein: the tensioning adjusting plate is characterized in that a plurality of bolt holes or waist-shaped holes which are uniformly distributed at equal intervals are formed in the tensioning adjusting plate (3), and the tensioning adjusting plate (3) penetrates through the bolt holes or the waist-shaped holes to be adjustably connected to the fixed profile frame body (5) through connecting bolts.

6. The automatic transformer output mechanism of claim 1, wherein: the separating device comprises a separating cylinder (14) and a separating cylinder fixing plate (13), wherein the separating cylinder (14) is connected to the fixed profile frame body (5) through the separating cylinder fixing plate (13).

7. The automatic transformer output mechanism of claim, wherein: the output side of separation cylinder fixed plate (13) is provided with photoelectric sensor (6), photoelectric sensor (6) are connected on fixed section bar support body (5).

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