Sewing thread stainer of matching colors as requiredTechnical Field
The invention relates to a sewing thread dyeing device capable of matching colors according to needs.
Technical Field
While the stitch art and the sewing machine thread embroidery art have become a trend, the color demand for sewing threads is also developing toward diversification and individuation. The existing sewing thread is mostly single-color thread, and needs a plurality of thread balls with different colors in sewing work, so that the problems of large workload, low efficiency and easy fatigue exist no matter whether the thread balls are selected for color matching or replaced. Furthermore, even a multicolored clew typically does not match the target color effectively. Meanwhile, although some multi-color lines exist in the market, the color mixing form is single, and the user requirements cannot be met.
Through using this device, only need a white sewing thread just can wide application in enterprise's production, family make up, piece together cloth and cloth art line art works design and development, easily satisfy the demand of user to the monochromatic of multiple colour, polygenetic line, fundamentally solves the loaded down with trivial details and the frequent complicated work of replacing the line ball of many colours multithread group number.
Disclosure of Invention
The invention breaks through the traditional mechanical mode of replacing the thread balls with different colors, avoids thread replacement, provides the sewing thread dyeing device capable of matching colors according to needs, and aims at a cloth art studio, a personalized custom clothing design room and the like. Only one white sewing thread needs to be input, the thread is dyed and dried by a plurality of spray dyeing devices with different colors, and the color thread of a target color or a color section required by a user is output immediately, so that the color customization of the sewing thread is realized simply, conveniently, quickly, efficiently and reliably, and the individual requirements on the color of the sewing thread are met.
In order to achieve the purpose, the invention has the following conception:
the sewing thread of the invention is always kept straight and horizontal in the spray dyeing process.
The invention has a plurality of micro fans to ensure that the sewing thread is always dry when entering the sewing equipment or being wound on the thread cylinder.
The front and rear structure sections are respectively provided with independent spray-dyeing mechanisms, so that white sewing threads can be spray-dyed into colors, and the condition that the periphery of the sewing threads in the target section can be completely covered with dyes by one-time spray-dyeing is ensured.
According to the inventive concept, the invention adopts the following technical scheme:
the utility model provides a sewing thread stainer of matching colors as required includes frame, dyeing wire box, four groups twelve spray-painting mechanisms, thread ball, white sewing thread, its characterized in that: the four groups of spray dyeing mechanisms are arranged in the rack, the lower ends of the four groups of spray dyeing mechanisms are fixed on a bayonet of a fixed frame of the rack through slots, and two sides of the four groups of spray dyeing mechanisms are fixed by virtue of a bayonet of a movable frame of the rack, so that stability and stability are ensured; the dyeing box is arranged between the four groups of spray dyeing mechanisms, the rear end of the dyeing box props against a rear guide wire plate of the rack, the front end of the dyeing box is contacted with a front guide wire plate of the rack, and white sewing threads can be led out from a thread group arranged outside independently, enter from the front end of the dyeing box and then are led out from the rear end of the dyeing box; the pigment sprayed by the four groups of spray dyeing mechanisms is sprayed out from the inner nozzle of the spray dyeing box after passing through the hole formed in the positioning groove table outside the dyeing box, so that the dyeing of the white sewing thread is realized.
The rack comprises a fixed frame, two movable frames, a rotating shaft, a front wire guide plate and a rear wire guide plate, wherein the fixed frame is horizontally arranged, the rear wire guide plate is vertically fixed at the rear end of the fixed frame, and the two movable frames are connected with the rear wire guide plate through the rotating shaft to realize rotating opening and closing; the front guide line board is vertically installed on a bayonet at the front end of the fixing frame through the slot, the bayonet at the front section is embedded into the other two bayonets of the front guide line board after the movable frame is closed, and the front guide line board can be freely taken down.
The shell of the dyeing box consists of an upper cover of the dyeing box and a box body of the dyeing box, three positioning groove tables with four groups of twelve through holes are arranged on the shell, each group is distributed at 120 degrees, and the nozzles on the back side of each positioning groove table are also distributed at 120 degrees and correspond to the distribution positions of the nozzles; the box body of the dyeing box is internally embedded with a mounting plate, and ten micro fans are arranged on the mounting plate; two clamping pieces provided with micro guide grooves are respectively arranged in the middle of the front end and the rear end of the box body of the dyeing box, and clamping is realized by virtue of a small spring, so that the white sewing thread is always kept horizontal; holes are arranged at the front end and the rear end of the upper cover of the dyeing box and at the corresponding positions of the box body of the dyeing box, which are respectively provided with two clamping pieces, so as to reserve space for the clamping pieces.
The spray-dyeing mechanism comprises an ink bag, a spray-dyeing mechanism shell, a peristaltic pump, a support sheet, a positioning sheet, a spring and a spray head, wherein the ink bag is installed on the spray-dyeing mechanism shell through a buckle and can be disassembled and replaced; three sets of peristaltic pumps, supporting sheets, positioning sheets, springs and spray heads are respectively arranged in the shell of the spray-painting mechanism and are distributed at an angle of 120 degrees to ensure that the periphery of the white sewing thread is dyed; wherein, the support sheet is arranged in a clamping groove in the shell of the spray-painting mechanism; the peristaltic pump is fixed on the supporting sheet and is clamped by the shell of the spray-painting mechanism, one end of the peristaltic pump is connected with the ink port, the other end of the peristaltic pump is connected with the ink port on the positioning sheet, and ink is pumped into the nozzle from the ink bag and is ejected out through the operation of the peristaltic pump; the positioning piece is arranged below the supporting piece, a spring is arranged in the positioning piece, the other end of the spring is connected with the spray head, so that the spray head can freely move up and down back and forth, when the dyeing box is inserted into the spray dyeing mechanism, the spray head can be clamped into the corresponding positioning groove table according to the positioning groove table on the surface of the dyeing box after back and forth stretching, and the final positioning is realized.
The sewing thread stainer capable of matching colors as required also has the following characteristics:
1, a central control system is arranged at the front end of the fixed frame, is communicated with the spray-painting mechanism and can be connected with the spray-painting mechanism through a Bluetooth communication technology attached to a mobile phone to control the operation; the Type-C power interface is positioned on the side face of the fixing frame and supplies power to the whole machine.
2 seven micro air bags and fourteen piezoelectric patches are arranged in the micro fan, and the piezoelectric patches are deformed to extrude the micro air bags through voltage difference to blow out dry air at variable speed, so that dyed wet threads are dried quickly.
3, the ink bag conveys ink to a peristaltic pump through an ink port, and the total ink quantity can be sprayed and dyed by a standard 3000-yard large-coil sewing thread; when the vertical position of the ink bag is positioned below the peristaltic pump, the side of the ink port, which is communicated with the ink bag, is provided with a bent pipe, so that the ink can be completely and smoothly delivered to the peristaltic pump.
The working principle of the invention is as follows:
after the spray dyeing mechanism is arranged on the fixed frame, the spray dyeing mechanism is conducted with the power supply and the central control system. And (3) winding the white sewing thread to be dyed around the front thread guide plate, penetrating the clamping piece and the micro fan from one end of the dyeing box, straightening through the clamping piece at the other end, and inserting the white sewing thread into the spray dyeing mechanism. And closing the movable frame, installing the front wire guide plate, and winding the wire head on the rear wire guide plate for secondary straightening. Under the control of the control system, the peristaltic pump in the dyeing mechanism of each group of colors works to pump the color ink from the color ink bag into the spray heads, and three spray heads in the spray dyeing mechanism are distributed at 120 degrees, so that the spray dyeing area between every two spray heads is ensured to be overlapped, and the outer circumference of the sewing thread in the section is ensured to be sprayed and dyed completely. And (4) the white sewing threads pass through the spray dyeing mechanisms with different colors one by one, and finally the color threads required by the user are output.
Compared with the prior art, the invention has the following obvious and prominent substantive characteristics and remarkable advantages:
(1) the sewing thread dyeing device capable of matching colors according to needs can meet the individual requirements of users on different colors of the customized sewing thread. The method can realize the input of a white sewing thread and the output of a target color thread desired by a user by very simple operation. The thread ball does not need to be replaced in the sewing process of the thread with different colors.
(2) The sewing thread dyeing device capable of matching colors according to needs is different from the traditional dip dyeing mode, and adopts a spray dyeing method to realize quick drying, accurate color, no additional color thread ball and complete DIY of the target color thread.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic diagram of an embodiment of the present invention.
FIG. 3 is a schematic view of the internal structure of the dyeing line box of the present invention.
FIG. 4 is a front cross-sectional view of the dyebox of the present invention.
FIG. 5 is a schematic view of the internal structure of the micro fan according to the present invention.
FIG. 6 is a schematic view of the micro fan according to the present invention. (wherein (a) and (b) are two states in operation)
FIG. 7 is a schematic view of the installation of the clamping sheet of the present invention.
Fig. 8 is a schematic view of the clamping piece indicated at i in fig. 3.
Fig. 9 is a threading schematic of the present invention.
Fig. 10 is an isometric view of a spray painting mechanism of the present invention.
FIG. 11 is a schematic view showing the internal structure of a jet-dyed monomer indicated at I in FIG. 10.
Fig. 12 is an assembly view at i indicated in fig. 10.
FIG. 13 is a schematic view of the ink cartridge installation of the present invention.
FIG. 14 is a schematic view of an ink cartridge according to the present invention. (when the ink sac is vertically positioned lower than the peristaltic pump)
Fig. 15 is a schematic view of the assembly process of the present invention. (wherein (a), (b) and (c) are three steps)
FIG. 16 is a partial schematic view of the structure at the point I indicated in FIG. 15a
Fig. 17 is a partial schematic view of the structure at point i indicated in fig. 15 b.
Fig. 18 is a partial schematic view of the structure at i indicated in fig. 15 c.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
The first embodiment is as follows:
referring to fig. 1, the sewing thread stainer capable of matching colors according to needs comprises arack 100, adyeing box 300, four groups of twelvespray dyeing mechanisms 200, athread ball 26 and awhite sewing thread 27, and is characterized in that: the four groups ofspray dyeing mechanisms 200 are arranged in therack 100, the lower ends of the four groups of spray dyeing mechanisms are fixed on a bayonet of afixed frame 2 of therack 100 through slots, and two sides of the four groups of spray dyeing mechanisms are fixed by a bayonet of amovable frame 3 of therack 100, so that stability and stability are ensured; thedyeing box 300 is arranged between the four groups ofspray dyeing mechanisms 200, the rear end of the dyeing box props against arear guide plate 6 of therack 100, the front end of the dyeing box is contacted with afront guide plate 5 of therack 100, and awhite sewing thread 27 can be led out from athread ball 26 arranged outside independently, enters from the front end of thedyeing box 300 and then is led out from the rear end; the pigment sprayed by the fourspray dyeing mechanisms 200 is ejected from the inner nozzle of thedyeing box 300 after passing through the hole formed on the positioning groove table outside the dyeing box, so that thewhite sewing thread 27 is dyed.
Example two: this embodiment is substantially the same as the first embodiment, and is characterized in that:
referring to fig. 1 and 2, therack 100 includes afixed frame 2, twomovable frames 3, arotating shaft 4, a frontwire guide plate 5 and a rearwire guide plate 6, thefixed frame 2 is horizontally placed, the rearwire guide plate 6 is vertically fixed at the rear end of thefixed frame 2, and the twomovable frames 3 are connected with the rearwire guide plate 6 through the rotatingshaft 4 to realize rotating opening and closing; the frontguide wire plate 5 is vertically arranged on a bayonet at the front end of the fixedframe 2 through a slot, a bayonet at the front section is embedded into the other two bayonets of the frontguide wire plate 5 after themovable frame 3 is closed, and the frontguide wire plate 5 can be freely taken down; the front end of thefixed frame 2 is provided with acentral control system 7 which is communicated with thespray dyeing mechanism 200 and can be connected with the spray dyeing mechanism through a Bluetooth communication technology attached to a mobile phone to control the operation; Type-C power source 25 is located 2 sides of mount, for the complete machine power supply.
Referring to fig. 3 and 4, thedyeing box 300 is composed of a dyeing boxupper cover 17 and adyeing box body 18, the shell is provided with three positioning groove platforms which are a group and four groups of twelve positioning groove platforms which are provided with through holes, each group is distributed at 120 degrees, the nozzles on the reverse side of the positioning groove platforms are also distributed at 120 degrees and extend to the center of thedyeing box 300; the inside of thedyeing box body 18 is embedded with a mountingplate 24, and tenmicro fans 19 are arranged on the mountingplate 24.
Referring to fig. 5 and 6, sevenmicro air bags 20 and fourteenpiezoelectric sheets 21 are arranged in themicro fan 19; when the micro air bag is powered on to work, themicro air bag 20 blows out dry air in a 3-4 alternative mode at a variable speed, so that the dry air is always kept in themicro fan 19, and the dyed wet yarns are quickly dried.
Referring to fig. 3, fig. 7, fig. 8 and fig. 9, clampingpieces 22 are arranged between two ends of thebox body 18 of the dyeing box, two pieces are arranged on each side, and clamping is realized throughsmall springs 23; a micro guide groove is formed in theclamping piece 22 to ensure that the wire is clamped and kept horizontal; holes are arranged at the front end and the rear end of theupper cover 17 of the dyeing box and at the corresponding positions of thebox body 18 of the dyeing box, which are respectively provided with two clampingpieces 22, so as to reserve space for the clampingpieces 22.
Referring to fig. 1, fig. 10 and fig. 11, the spray-dyeing mechanism 200 is composed of three groups of spray-dyeing monomers, including anink port 9, a spray-dyeing mechanism housing 11, asupport sheet 12, apositioning sheet 13, aspring 14, aspray head 15, aperistaltic pump 16, and anink bag 8. The spray-dyed monomers are 120 degrees respectively.
Referring to fig. 11 and fig. 12, in the spray-painting unit, theperistaltic pump 16 is mounted on asupport sheet 12, thesupport sheet 12 is mounted in a slot in a spray-painting mechanism housing 11, and a rocket column is arranged in the spray-painting mechanism housing 11 for positioning a hose of theperistaltic pump 16 and mounting the spray-painting mechanism housing; thepositioning piece 13 is connected with a hose of the peristaltic pump, aspring 14 is arranged in the positioning piece, and the other end of thespring 14 is connected with thespray head 15, so that thespray head 15 can freely move up and down back and forth.
Referring to fig. 11, fig. 12, fig. 13 and fig. 14, theink bag 8 is connected to the jetprinting mechanism housing 11 by a snap fit and is removable and replaceable. Theink port 9 is inserted into theink bag 8 to realize ink conduction, and the total ink quantity can be sprayed and dyed by a standard 3000 yard large-roll sewing thread; when the vertical position of theink bag 8 is lower than theperistaltic pump 16, theink elbow 10 is additionally arranged to be connected with theink port 9, so that the ink can be completely and smoothly delivered to theperistaltic pump 16.
Example three: this embodiment is substantially the same as the first embodiment, and is characterized in that:
referring to fig. 1, fig. 2, fig. 9, fig. 15, fig. 16, fig. 17, fig. 18, thesewing thread stainer 1 of color matching as required is used in the following manner:
1) and (3) opening themovable frame 3, taking down thefront guide plate 5, sequentially installing thespray dyeing mechanism 200 on the fixedframe 2, and fastening the spray dyeing mechanism with a buckle (shown in fig. 16) through a positioning slot on the fixed frame 2 (shown in fig. 15 a). After the power supply circuit and the control circuit are installed, the conduction of the power supply circuit and the control circuit is realized.
2) Thewhite sewing thread 27 to be dyed is led out from thethread ball 26, passes through the guide ring of the frontguide wire plate 5, passes through the clampingpiece 22 at the front end of thedyeing box body 18, passes through themicro fan 19 to therear clamping piece 22, ensures thewhite sewing thread 27 to be straightened by utilizing the micro guide groove, and is covered on the dyeing boxupper cover 17.
3) When thedyeing box 300 with thewhite sewing thread 27 installed is inserted into the spray dyeing mechanism 200 (see fig. 15 b), the spray heads 15 are extended and retracted back and forth until all the spray heads 15 are positioned (see fig. 17) according to the positioning groove table on the surface of thedyeing box 300.
4) The frontguide line plate 5 is installed on the bayonet of the fixedframe 2, themovable frame 3 is closed (as shown in fig. 15 c) until the bayonet is completely clamped into the slot of the frontguide line plate 5, and the two sides of thespray dyeing mechanism 200 are fixed by the bayonet of the movable frame 3 (as shown in fig. 18). Thewhite sewing thread 27 is threaded through the guide loops of theback thread guide 6, again ensuring that thewhite sewing thread 27 is taut and completely horizontal, i.e. completing the entire installation and threading process. (as in FIG. 9)
5) Connect the power through being located 2 side Type-C power source 25 of mount, use the subsidiary bluetooth communication technology of cell-phone to transmit target colour or picture tocentral control system 7, alright automatic spray-painting.