Tooth-shaped steamed bun type rubber extrusion deviceTechnical Field
The invention relates to a rubber extrusion forming device, in particular to a tooth-shaped steamed bun type rubber extrusion forming device, and belongs to the technical field of pressing dies.
Background
The conventional steamed bun type rubber extrusion forming device comprises a raw material storage barrel, a rubber block extrusion barrel, a rubber material pushing and pressing system and a rubber block cutting system; the raw material storage barrel comprises a storage barrel body and a circular basin-shaped bottom at the left side, and the sizing material pushing and pressing system comprises a hydraulic oil cylinder, a pressure push rod and a pressure push plate; the cutting system comprises a material cutting knife and a servo motor, and the servo motor drives the material cutting knife to rotate to cut extruded rubber materials; the rubber extrusion molding process is a process of filling the coupon-shaped raw materials into a raw material storage barrel, pushing and extruding the coupon-shaped raw materials by a hydraulic oil cylinder through a pressure push rod and a pressure push plate, forming strips in a rubber block extrusion barrel, and cutting the strips into rubber blocks through a rotating material cutting knife.
Conventional technology, in the steamed bun rubber piece press forming process, the connection is screwed up with the screw between the round basin shape bottom of raw materials storage vat one side and the raw materials storage staving, opens inconveniently when feeding, influences production efficiency. The originally designed steamed bun rubber block extrusion die is round steamed bun rubber, and in the pressing process of the round steamed bun rubber, the weight is not easy to control accurately, so that the quality of the rubber diaphragm of the air chamber is influenced in the process of pressing the rubber diaphragm of the air chamber by high-temperature vulcanization. In addition, in the cutting process after the steamed bun rubber materials are extruded from the extrusion die, the steamed bun rubbers are easy to adhere to each other, and cutting by a material cutting knife is inconvenient.
In the conventional technology, in the process of cutting the steamed bun rubber block, the rotating speed of a servo motor cannot be accurately controlled, so that the thickness of the cut steamed bun rubber is not completely correct, namely the size and the weight of the cut steamed bun rubber are not completely consistent. The weight error of the single steamed bun rubber is larger and more than 2 g when the weight is corrected by uninterruptedly manually weighing. When the rubber amount is small, the rubber diaphragm of the air chamber cannot be formed, so that the air chamber is scrapped; when the glue amount is large, the glue overflow phenomenon is generated around the die in the vulcanization pressing process, so that the later cleaning of the product is inconvenient.
Disclosure of Invention
The invention aims to overcome the defects of inaccurate weight of rubber blocks and easy adhesion in cutting in the prior art, and provides a tooth-shaped steamed bun type rubber extrusion forming device which can achieve the purposes of more accurate weight of the rubber blocks and no adhesion in cutting.
In order to achieve the aim, the invention adopts the technical scheme that: a tooth-shaped steamed bun type rubber extrusion forming device, which is called a rubber extrusion forming device for short, comprises a raw material storage barrel, a rubber block extrusion barrel, a rubber material pushing and pressing system and a rubber block cutting system; the raw material storage barrel comprises a storage barrel body and a left round basin-shaped bottom, the rubber block extrusion barrel is arranged on the left side of the raw material storage barrel, one side of the rubber block extrusion barrel is connected with one side, corresponding to the round basin-shaped bottom, of the raw material storage barrel, and the inner cavity of the rubber block extrusion barrel is communicated with the inner cavity of the raw material storage barrel; the sizing material pushing and pressing system comprises a hydraulic oil cylinder (the hydraulic oil cylinder is conventional equipment, details are not repeated), an oil cylinder start-stop button, a 220V power supply, a pressure push rod and a pressure push plate, the pressure push plate is arranged in the storage vat body, the pressure push rod is connected with the pressure push plate, and the hydraulic oil cylinder is connected with the pressure push rod; the cutting system comprises a cutting knife and a servo motor, and the servo motor drives the cutting knife to rotate;
the rubber extrusion molding process is a process of plugging the coupon-shaped raw materials into a raw material storage barrel, closing the bottom of a circular basin shape, pushing and extruding the coupon-shaped raw materials by a hydraulic oil cylinder through a pressure push rod and a pressure push plate, forming strips in a rubber block extrusion barrel, and cutting the strips into rubber blocks through a rotating material cutter;
the automatic control system for the weight of the rubber blocks is also included;
one side of the circular basin-shaped bottom is fixedly hinged with one side corresponding to the material storage barrel body, the circular basin-shaped bottom can be opened or closed through the hinged connection, when the circular basin-shaped bottom is closed, the circular basin-shaped bottom is hermetically connected with the material storage barrel body, and when the circular basin-shaped bottom is opened, the rubber raw material can be fed into the raw material storage barrel;
a rubber block extrusion die is arranged in the rubber block extrusion cylinder, the rubber block extrusion die is arranged in a vertical surface of the rubber block extrusion cylinder, and the periphery of the rubber block extrusion die is welded and hermetically connected with the inner wall of the rubber block extrusion cylinder; the center of the rubber block extrusion die is provided with a tooth-shaped inner hole which is in an inward convex tooth shape, and more than 3 convex teeth are uniformly arranged in the tooth-shaped inner hole;
the length of the storage barrel body is 2000-3000mm, and the diameter of the storage barrel body is 600 mm;
the outer diameter of the rubber block extrusion cylinder is 215-225mm, the outer diameter of the rubber block extrusion die is 140-150mm, the diameter of a top circle of the convex tooth is 68-72mm, and the diameter of a root circle of the convex tooth is 97-103 mm;
the automatic control system for the weight of the rubber blocks comprises a control cabinet, a display screen, a motor start-stop button, a main control chip processor, a rotating speed sensor, a 12V small power supply, a chip start-stop button and a remote controller;
the hydraulic oil cylinder, the oil cylinder start-stop button and the 220V power supply are electrically connected in sequence; one end of the motor start-stop button is respectively and electrically connected with a 220V power supply, the other end of the motor start-stop button is respectively and electrically connected with a servo motor, and the servo motor is sequentially and electrically connected with the main control chip processor and the rotating speed sensor; the 12V small power supply and the chip start-stop button are electrically connected with the main control chip processor in sequence; the remote controller is respectively in wireless connection with the oil cylinder start-stop button, the motor start-stop button and the chip start-stop button;
when the machine is started, the oil cylinder start-stop button and the chip start-stop button are started only by using a remote controller, the start-stop button of the motor is selected according to the weight of the rubber block to be extruded, and the main control chip processor can regulate and control the rotating speed of the servo motor according to the set weight of the rubber block and control the cutting speed of the cutter, so that the aim of accurately controlling the weight of the rubber block is fulfilled;
the thickness of the cut rubber block is 12-52mm, and the weight of the cut rubber block is 27-98 g.
6 convex teeth are uniformly arranged in the tooth-shaped inner hole; the length of the storage barrel body is 2500mm, and the diameter of the storage barrel body is 600 mm; the outer diameter of the rubber block extrusion cylinder is 220mm, the outer diameter of the rubber block extrusion die is 145mm, the diameter of the addendum circle of the convex tooth is 70mm, and the diameter of the dedendum circle of the convex tooth is 100 mm.
The other side of the round basin-shaped bottom of the raw material storage barrel is provided with a hinge retaining ring, one side of the corresponding storage barrel body is provided with a hinge retaining post, and the hinge retaining ring and the hinge retaining post form a hinge structure; when the round basin-shaped bottom is closed, the round basin-shaped bottom is hermetically connected with the material storage barrel body through a hinge structure; and a filter screen is arranged in the rubber block extrusion cylinder and on the right side of the rubber block extrusion die.
The raw materials are rubber compound, and the product brand of the rubber compound is 6465K rubber.
The material cutting knife is a double-blade type rotating knife and comprises 2 blades which are symmetrically arranged up and down, a knife edge is arranged at one side in front of each blade when the blades rotate clockwise, the material cutting knife can cut the tooth-shaped steamed bun rubber material extruded by the rubber block extruding cylinder to form tooth-shaped steamed bun rubber blocks, and the weight deviation of the cut rubber blocks is controlled to be plus orminus 1 gram; the product model of the servo motor is a servo motor ECMA-E31830 PS.
The display screen is arranged above the control cabinet, the main control chip processor and the 12V small power supply are arranged in the control cabinet, the oil cylinder start-stop button, the motor start-stop button and the chip start-stop button are arranged on the display screen, and the rotating speed sensor is arranged on a rotating shaft of the servo motor.
The model of a main control chip of the main control chip processor is an FBGA-1156 embedded FPGA main control chip; the type of the rotating speed sensor is a Hall type speed sensor: S20-122P-1-24.
When the machine is started, the remote controller is used for starting the oil cylinder start-stop button, the chip start-stop button and the motor start-stop button, the thickness of the cut rubber block is 50mm, and the weight of the cut rubber block is 97 g.
When the machine is started, the remote controller is used for starting the oil cylinder start-stop button, the chip start-stop button and the motor start-stop button, the thickness of the cut rubber block is 25.8mm, and the weight of the cut rubber block is 50 g.
When the machine is started, the remote controller is used for starting the oil cylinder start-stop button, the chip start-stop button and the motor start-stop button, the thickness of the cut rubber block is 14.4mm, and the weight of the cut rubber block is 28 g.
Compared with the prior art, the invention has the beneficial effects that:
because a hinge structure is arranged between the round basin-shaped bottom and the storage barrel body, the raw material storage barrel is convenient to fill rubber raw materials; the periphery of the tooth-shaped steamed bun rubber is in a tooth shape, so that the tooth-shaped steamed bun rubbers are not easy to adhere to each other, and the cutting is facilitated;
(2) by applying the automatic rubber block weight control structure, the rotation speed of the servo motor can be accurately controlled in the cutting process of the tooth-shaped steamed bun rubber block, the thickness and the size of the cut tooth-shaped steamed bun rubber are completely correct, the size and the weight are completely consistent, the weight error of a single steamed bun rubber is within 1 gram, the phenomenon that a rubber diaphragm of an air chamber cannot be formed and scrapped or colloid overflows around a die in the vulcanization pressing process is avoided, and the quality of a product is reliably guaranteed.
Drawings
FIG. 1 is a schematic diagram of: the invention has a front view (the bottom of the round basin is closed);
FIG. 2-1 is: enlarged view of part A of FIG. 1;
FIG. 2-2 is: FIG. 2-1 is an enlarged sectional view A-A;
FIG. 3-1 is: a front view of a rubber block extrusion die;
FIG. 3-2 is: FIG. 3-1, section B-B;
FIGS. 3-3 are: a front enlarged view of the rubber block;
FIG. 4 is a diagram of: a raw material storage barrel and a rubber block extrusion barrel combined diagram (a round basin shape bottom opening state);
FIG. 5-1 is: a main view enlarged view of the cutting knife;
FIG. 5-2 is: a right enlarged view of the cutting knife;
FIG. 6 is a diagram of: a structure diagram of a rubber block weight automatic control system;
FIG. 7 is a diagram of: the display screen and the control cabinet are combined and schematically illustrated.
Description of reference numerals: the device comprises a rawmaterial storage barrel 1, astorage barrel body 101, a circular-basin-shaped bottom 102, apressure push plate 103, ahinge retaining ring 104, ahinge retaining column 105, apressure push rod 106, a rubberblock extrusion barrel 2, a rubber block extrusion die 3, a tooth-shapedinner hole 301, aconvex tooth 302, afilter screen 4, amaterial cutting knife 5, aknife edge 501, a hydraulic oil cylinder 6, an oil cylinder start-stop button 7, aservo motor 8, acontrol cabinet 9, adisplay screen 10, a motor start-stop button 11, a chip start-stop button 12 and arubber block 13.
Detailed Description
The invention is further described with reference to the following figures and specific examples, which are not intended to be limiting.
Example 1:
as shown in fig. 1 to 7, a tooth-shaped steamed bun type rubber extrusion molding device, referred to as a rubber extrusion molding device for short, comprises a rawmaterial storage barrel 1, a rubberblock extrusion barrel 2, a rubber material pushing system and a rubber block cutting system; the rawmaterial storage barrel 1 comprises astorage barrel body 101 and a left circular-basin-shaped bottom 102, the rubberblock extrusion barrel 2 is arranged on the left side of the rawmaterial storage barrel 1, one side of the rubberblock extrusion barrel 2 is connected with one side, corresponding to the circular-basin-shaped bottom 102, of the rawmaterial storage barrel 1, and the inner cavity of the rubberblock extrusion barrel 2 is communicated with the inner cavity of the rawmaterial storage barrel 1; the glue pushing system comprises a hydraulic oil cylinder 6 (the hydraulic oil cylinder 6 is conventional equipment, details are not repeated), an oil cylinder start-stop button 7, a 220V power supply, apressure push rod 106 and apressure push plate 103, wherein thepressure push plate 103 is arranged in thestorage barrel body 101, thepressure push rod 106 is connected with thepressure push plate 103, and the hydraulic oil cylinder 6 is connected with thepressure push rod 106; the cutting system comprises amaterial cutting knife 5 and aservo motor 8, and theservo motor 8 drives thematerial cutting knife 5 to rotate;
the rubber extrusion molding process is a process of plugging a coupon-shaped raw material (not shown in the figure) into the rawmaterial storage barrel 1, closing the circular-basin-shaped bottom 102, pushing and extruding the coupon-shaped raw material by a hydraulic oil cylinder 6 through apressure push rod 106 and apressure push plate 103, forming a strip shape in a rubberblock extrusion barrel 2, and cutting the strip-shaped raw material into arubber block 13 through a rotatingmaterial cutting knife 5;
the automatic control system for the weight of the rubber blocks is also included;
one side of the circular basin-shaped bottom 102, which corresponds to the materialstorage barrel body 101, is connected with a fixed hinge, the circular basin-shaped bottom 102 can be opened or closed through the hinge connection, when the circular basin-shaped bottom 102 is closed, the circular basin-shaped bottom 102 is hermetically connected with the materialstorage barrel body 101, and when the circular basin-shaped bottom 102 is opened, rubber raw materials can be fed into the rawmaterial storage barrel 1;
a rubber block extrusion die 3 is arranged in the rubberblock extrusion cylinder 2, the rubber block extrusion die 3 is arranged in a vertical plane of the rubberblock extrusion cylinder 2, and the periphery of the rubberblock extrusion die 3 is welded and hermetically connected with the inner wall of the rubberblock extrusion cylinder 2; a tooth-shapedinner hole 301 is formed in the center of the rubber block extrusion die 3, the tooth-shapedinner hole 301 is in the shape of an inwardconvex tooth 302, and 6convex teeth 302 are uniformly arranged in the tooth-shapedinner hole 301;
the length L of thestorage barrel body 101 is 2500mm, and the diameter D of thestorage barrel body 101 is 600 mm;
the outer diameter d of the rubberblock extrusion cylinder 2 is 220mm, the outer diameter phi A of the rubberblock extrusion die 3 is 145mm, the diameter phi B of the addendum circle of theconvex tooth 302 is 70mm, and the diameter phi C of the dedendum circle of the convextooth 302 is 100 mm;
the automatic control system for the weight of the rubber blocks comprises acontrol cabinet 9, adisplay screen 10, a motor start-stop button 11, a main control chip processor (not shown in the figure), a rotating speed sensor (not shown in the figure), a 12V small power supply, a chip start-stop button 12 and a remote controller;
the hydraulic oil cylinder 6, the oil cylinder start-stop button 7 and the 220V power supply are electrically connected in sequence; one end of the motor start-stop button 11 is respectively and electrically connected with a 220V power supply, the other end of the motor start-stop button 11 is respectively and electrically connected with theservo motor 8, and theservo motor 8 is sequentially and electrically connected with the main control chip processor and the rotating speed sensor; the 12V small power supply and the chip start-stop button 12 are electrically connected with the main control chip processor in sequence; the remote controller is respectively in wireless connection with the oil cylinder start-stop button 7, the motor start-stop button 11 and the chip start-stop button 12;
when the machine is started, the oil cylinder start-stop button 7 and the chip start-stop button 12 are started only by using a remote controller, the start-stop button 11 of the motor is selected according to the weight of the rubber block to be extruded, and the main control chip processor can regulate and control the rotating speed of theservo motor 8 according to the set weight of the rubber block and control the cutting speed of thematerial cutting knife 5, so that the purpose of accurately controlling the weight of the rubber block is achieved;
the other side of the round basin-shaped bottom 102 of the rawmaterial storage barrel 1 is provided with ahinge retaining ring 104, one side of the correspondingstorage barrel body 101 is provided with ahinge buckling column 105, and thehinge retaining ring 104 and thehinge buckling column 105 form a hinge structure; when the round basin-shaped bottom 102 is closed, the round basin-shaped bottom 102 is hermetically connected with the materialstorage barrel body 101 through a hinge structure; afilter screen 4 is arranged in the rubberblock extrusion cylinder 2 and on the right side of the rubber block extrusion die 3.
The raw materials are rubber compound, and the product brand of the rubber compound is 6465K rubber.
Thematerial cutting knife 5 is a double-blade type rotating knife and comprises 2 blades which are symmetrically arranged up and down, aknife edge 501 is arranged on one side in front of each blade when the blade rotates clockwise, thematerial cutting knife 5 can cut the tooth-shaped steamed bun rubber material extruded by the rubberblock extruding cylinder 2 to form tooth-shaped steamed bun rubber blocks, and the weight deviation of the cut rubber blocks is controlled to be plus or minus 1 gram; the product model of the servomotor 8 is servo motor 8ECMA-E31830 PS.
Thedisplay screen 10 is arranged above thecontrol cabinet 9, the main control chip processor and the 12V small power supply are arranged in thecontrol cabinet 9, the oil cylinder start-stop button 7, the motor start-stop button 11 and the chip start-stop button 12 are arranged on thedisplay screen 10, and the rotating speed sensor is arranged on a rotating shaft of theservo motor 8.
The model of a main control chip of the main control chip processor is an FBGA-1156 embedded FPGA main control chip; the type of the rotating speed sensor is a Hall type speed sensor: S20-122P-1-24.
After the parameters are set, when the machine is started, the remote controller is used for starting the oil cylinder start-stop button 7, the chip start-stop button 12 and the motor start-stop button 11, the thickness of the cut rubber block is 50mm, and the weight of the cut rubber block is 97 g.
Example 2:
after the parameters are set, when the machine is started, the remote controller is used for starting the oil cylinder start-stop button 7, the chip start-stop button 12 and the motor start-stop button 11, the thickness of the cut rubber block is 25.8mm, and the weight of the cut rubber block is 50 g.
The same as in example 1.
Example 3:
after the parameters are set, when the machine is started, the remote controller is used for starting the oil cylinder start-stop button 7, the chip start-stop button 12 and the motor start-stop button 11, the thickness of the cut rubber block is 14.4mm, and the weight of the cut rubber block is 28 g.
The same as in example 1.
The 3 examples described above are only preferred embodiments of the present invention, and general changes and substitutions by those skilled in the art within the technical scope of the present invention should be included in the protection scope of the present invention.