Detailed Description
(first embodiment)
(constitution of electric vacuum cleaner)
Fig. 1 is a perspective view showing a first embodiment of an electric vacuum cleaner having a connection hose according to the present invention. As shown in fig. 1, an electric vacuum cleaner 1 according to a first embodiment includes: a cleanermain body 10; aconnection hose 20 detachably connected to thecleaner body 10; anextension tube 30 detachably connected to theconnection hose 20; and a suction port body 40 detachably connected to theextension pipe 30.
Thecleaner body 10 includes: adriving device 11 with an electric blower and a control substrate built therein, and a cyclonetype dust cup 12 detachably mounted on thedriving device 11. A power cord for supplying electric power from the commercial power to the electric vacuum cleaner 1 is retractably wound inside thedrive device 11. Instead of the power supply line, a battery may be provided in thedrive device 11. Thedust cup unit 12 is provided with aconnector 12a, and theconnector 12a is detachably connected to ahose base end 21a of aflexible hose part 21 of theconnection hose 20 to be described later1。
Theconnection hose 20 includes: theflexible hose part 21; ahandle part 22 attached to thehose tip part 21a of the flexible hose part 212(ii) a Anoperating portion 23 having twooperating buttons 23a, 23b provided on thehandle portion 22; an unillustrated electrical wiring unit that transmits command signals from the operation buttons of theoperation unit 23 to thecleaner body 10 and the suction port body 40. Theoperation button 23a is connected to a switch for switching the power on and off, and theoperation button 23b is connected to a switch for switching the strength of the attractive force. Further, details about theconnection hose 20 will be described later.
Theextension pipe 30 includes: afirst tube part 31 having abase end part 31a detachably connected to ahandle tip part 22a of ahandle part 22 of aconnection hose 20; asecond pipe portion 32 slidably inserted into thefront end portion 31b of thefirst pipe portion 31; an electric wiring portion, not shown, is provided along the first andsecond tube portions 31 and 32.
The suction port body 40 includes a suction portmain body 41, aconnection pipe 42, and an electric wiring portion (not shown), the suction portmain body 41 incorporating a motor and a rotating brush (hereinafter referred to as a "power brush") rotated by the motor, and theconnection pipe 42 being connected to the suction portmain body 41 through a joint portion.
When the electric vacuum cleaner 1 is used for cleaning, the plug of the power cord is plugged into the commercial power, and the electric blower is driven by pressing theoperation button 23 to turn on the power, and at the same time, the power brush is rotated to sweep and suck the dust on the surface to be cleaned into the suction inlet body 40, and the dust is collected into thedust cup unit 12 through theextension pipe 30 and theconnection hose 20.
(constitution of connecting hose)
Fig. 2 is a left side view showing a handle portion of the connection hose according to the first embodiment, and fig. 3 is a left side sectional view of the connection hose of fig. 2. Fig. 4 shows a state in which the handle body portion of the handle portion of the first embodiment is removed, (a) is a perspective view, and (B) is a plan view. Fig. 5 shows a lower case of the handle body portion of the handle portion according to the first embodiment, where (a) is a perspective view seen from below and (B) is a bottom view. Fig. 6 shows a lower case of the handle body portion of the handle portion according to the first embodiment, where (a) is a perspective view seen from above and (B) is a plan view. Fig. 7 is a lower case with a second electrode showing the handle body portion of the handle portion of the first embodiment, and (a) is a perspective view seen from below and (B) is a bottom view. Fig. 8 is a sectional view showing a state in which the second electrode of the first embodiment is attached to the second electrode attachment portion by thermal welding.
(Flexible hose part)
As shown in fig. 1 to 3,flexible hose portion 21 ofconnection hose 20 includes: a hosemain body 21a having a plurality of (4 in this case)electric wires 24a constituting an electric wiring part spirally wound on an outer surface(ii) aA connecting member 21b provided at the hosebase end portion 21a of thehose body 21a1(ii) a Acylindrical member 21c having ahose tip portion 21a inserted into thehose body 21a2A base end portion of (a); a cylindrical firstelectrode mounting portion 21d mounted on an outer peripheral surface of an externally exposed distal end portion of thecylindrical member 21 c; a plurality of (in this case, 3) annularfirst electrodes 24b constituting an electrical wiring portion attached to the firstelectrode attachment portion 21 d. Further, the outer surface of the hosemain body 21a is covered with an insulating film that covers the plurality ofelectric wires 24 a.
A plurality of (4 in this case) recessed circumferential grooves are provided at equal intervals in the axial direction on the outer circumferential surface of the firstelectrode mounting portion 21 d. Then, thefirst electrode 24b is formed by winding and fixing a strip-shaped metal plate in a plurality of (in this case, 3) circumferential grooves. Further, arecess 21c is provided in a part of the outer peripheral surface joined to the firstelectrode mounting portion 21d of thecylindrical member 21c1In therecess 21c1Thefirst electrodes 24b and theelectrodes 24a are electrically connected to each other by a lead wire not shown.
(handle part)
Thehandle portion 22 has: a resin connectingpipe part 22A for supplying thehose tip part 21a of theflexible hose part 212The rotatable embedding; a handlemain body portion 22B made of resin, having anoperation portion 23, and coupled to theconnection tube portion 22A; a secondelectrode mounting portion 22C provided on the handlemain body portion 22B so as to be exposed to the inner circumferential surface side of theconnecting tube portion 22A; a plurality of (3 in this case) second electrodes 24C constituting an electrical wiring portion fixed to the secondelectrode mounting portion 22C.
(connecting pipe portion)
As shown in fig. 1, 3, 4(a) and 4(B), the connectingpipe portion 22A includes: a base end part 22Aa having a base end opening part 22Aa1The base end opening part 22Aa1Hose tip portion 21a offlexible hose portion 212Inserting; a front end portion 22Ab having a front end opening portion 22Ab1The front end opening 22Ab1Aproximal end 31a into which theextension pipe 30 is inserted; an intermediate part 22Ac positioned between the base end part 22Aa and the tip end part 22Ab is between.
The proximal end portion 22Aa of the connectingtube portion 22A is inserted into the distal end portion of thecylindrical member 21c of theflexible tube portion 21 across the intermediate portion 22Ac, and the distal end portion of thecylindrical member 21c is sealingly attached in contact with the curved boundary portion between the intermediate portion 22Ac and the distal end portion 22Ab of the connectingtube portion 22A. Then, the distal end portion of thecylindrical member 21c is separated from the connectingtube portion 22A by theseparation preventing piece 22D fastened to the connectingtube portion 22A, but relative rotation between theflexible hose portion 21 and thehandle portion 22 is allowed.
A hole 22Ac is formed in the surface of the intermediate portion 22Ac of the connectingtube portion 22A on the side of connection with the handlemain body portion 22B1Said hole portion 22Ac1The second electrode 24C attached to the secondelectrode attachment portion 22C is exposed to thefirst electrode 24b attached to the first electrode attachment portion 21C. The front end 22Ab of the connectingpipe portion 22A has a hole 22Ab11The hole part 22Ab11The locking claw 22Ea of the lockingmember 22E is projected toward thefront end portion 22 Ab. The locking claw 22Ea of the lockingmember 22E is inserted into the front end opening 22Ab of theconnection tube 22A at thebase end 31a of theextension tube 301In the inner state, thebase end portion 31a can be engaged with and disengaged from an unillustrated engaging recess provided on the outer peripheral surface thereof.
Further, a rib having a pair of holes 22Ab is provided on the front end portion 22Ab of the connectingpipe portion 22A12. The pair of holes 22Ab12When theproximal end 31a of theextension pipe 30 is inserted into the distal end opening 22Ab of the connectingpipe portion 22A1In the inner stage, a pair of male connection terminals (pin terminals), not shown, provided on thebase end portion 31a is passed through and electrically contacted with a pair of female connection terminals, which will be described later. The pair of male connection terminals of theextension tube 30 are components of the electric wiring portion of theextension tube 30, and the pair of female connection terminals of theconnection tube portion 22A are components of the electric wiring portion of theconnection hose 20.
(handle body)
As shown in fig. 3, thehandle body 22B includes a lower case 22Ba covering the upper surface of theconnection tube part 22A on the side of connection with thehandle body 22B; and an upper case 22Ba covering an upper surface of thelower case 22 Ba.
As shown in fig. 3 and fig. 5 (a) to (B) and fig. 6 (a) to (B), the lower case 22Ba has a base end 22Aa, an intermediate portion 22Ac, and a rear end 22Ba covering the tip end 22Ab of the connectingtube portion 22A1Intermediate section 22Ba2And a front end portion 22Ba3At the same time, a rear end 22Ba is provided1Across the intermediate portion 22Ba2And a bridge part 22Ba to be held by a hand of a user4。
In the lower case 22Ba, the secondelectrode mounting portion 22C is provided on the lower surface of the connectingtube portion 22A connected to theintermediate portion 22 Ac. The secondelectrode mounting portion 22C is formed integrally with the lower case 22Ba, and has four rectangular mounting recesses 22Ca having an open lower side partitioned by ribs for mounting a plurality of (3 in this case) second electrodes 24C constituting the electric wiring portion at equal distances in the front-rear direction. Then, the pair of positioning protrusions 22Ca1Are integrally formed with the respective mounting recesses 22 Ca.
As shown in fig. 7 (a) to (B) and fig. 8, thesecond electrode 24c includes: fixingplate portion 24c1And has a pair of positioning protrusions 22Ca for the pair of positioning protrusions1A pair ofhole parts 24c passing through11(ii) a A pair of protrudingpieces 24c2From the fixingplate portion 24c1The left and right end portions of the upper and lower plates are bent downward; slidingcontact projection 24c3Which is provided toward the pair of protrudingpiece portions 24c2On the lower surface of the leading end portion curved in the direction of separation from each other.
In the case of the first embodiment, the pair of positioning protrusions 22Ca of the secondelectrode mounting portion 22C are formed at one side1Through a pair ofhole portions 24c11While fixing theplate portion 24c1The fixingplate portion 24c is closely contacted with the mounting recess 22Ca in this state1The second electrode 24C is welded to the mounting recess 22Ca and mounted on the secondelectrode mounting portion 22C. In FIG. 8,reference numeral 24w denotes a fixingplate portion 24c formed on the fixingplate portion 24c1And a welded portion between the mountingrecess 22 Ca. In addition, the fixingplate portion 24c1The welding in the process of welding to the mounting recess 22Ca can be performed by thermal welding, ultrasonic welding, or the like. The convex part Ca may be1Heating and melting, and attaching fixingplate portion 24c to lower case 22Ba1。
As shown in fig. 3, fig. 5 (a) to (B), and fig. 7 (a) to (B), the lower case 22Ba may have a distal end portion 22Ba3Is provided with a hole portion 22Ba31Said hole portion 22Ba31The push button portion 22Eb of the lockingmember 22E is exposed to the outside. When the engagingmember 22E is assembled by a screw between the connectingtube portion 22A and the lower case 22Ba, acoil spring 22F is attached between the connectingtube portion 22A and the push button portion 22Eb of the engagingmember 22E, and thecoil spring 22F elastically urges the push button portion 22Eb to the outside.
Further, at a front end portion 22Ba of the lower case 22Ba3A pair of left and right terminal mounting parts 22Ba are integrally formed on the lower surface of the base plate32Said terminal mounting portion 22Ba32Thefemale connection terminal 24d is attached to the distal end opening 22Ab of thefemale connection terminal 24d and theconnection tube part 22A1The pair of male connection terminals of theinner extension pipe 30 are electrically connected. Thefemale connection terminal 24d is formed in a clip shape for sandwiching the male connection terminal (pin terminal) of theextension pipe 30, and is accommodated in the terminal mounting portion 22Ba formed of a rib32And is welded and mounted by heat welding, ultrasonic welding, or the like. Thefemale connection terminal 24d of thehandle 22 and the male connection terminal of theextension pipe 30 may be provided in a replaceable manner.
As shown in fig. 3, the upper case 22Bb is assembled to the lower case 22Ba by screws from the rear end portion 22Ba of the lower case 22Ba1Across to the front end 22Ba3And covers the front end portion 22Ba3At the same time, the grip portion of thehandle body 22B is constituted. The upper case 22Bb is formed with a hole 22Bb into which abutton holder 23c of anoperation unit 23 described later is fitted1。
Theoperation unit 23 includes: the twooperation buttons 23a, 23 b; thebutton holder 23c holding twooperation buttons 23a, 23 b; apower circuit substrate 23d supported by the ribs of thelower case 22 Ba; and 2switch units 23e and 23f provided on thecircuit board 23 d. Thebutton holder 23c is configured to have a slit formed in the bottom thereof and to have a function as a leaf spring, so that when theoperation buttons 23a and 23b are pressed, theoperation buttons 23a and 23b are pressed via therespective switch portions 23e and 23f of the bottom plate, and when released, theoperation buttons 23a and 23b are returned by the leaf spring.
The electric wiring portion includes theelectric wire 24a, the first andsecond electrodes 24b and 24c, and thefemale connection terminal 24d, and further includes a first lead wire, not shown, connected to thesecond electrode 24c and thecircuit board 23d of theoperation portion 23, and a second lead wire, not shown, connected to thefemale connection terminal 24d and thecircuit board 23.
The first lead wire includes, for example, two lead wires electrically connecting the first twosecond electrodes 24c of the plurality ofsecond electrodes 24c to thecircuit board 23d of theoperation unit 23. The second lead wire includes, for example, a lead wire for electrically connecting onefemale connection terminal 24d to thesecond electrode 24c from the front, and a lead wire for electrically connecting the otherfemale connection terminal 24d to thesecond electrode 24 c.
The assembly of thehandle portion 11 is performed by: acircuit board 23d assembled on the lower case 22Ba and a fixingplate portion 24c of the twosecond electrodes 24c1A first lead wire is soldered to the pair offemale connection terminals 24d and the fixingplate portions 24c of the twosecond electrodes 24c1The second lead is welded to the upper surface of theflexible tube 21, the lower case 22Ba is assembled to the connectingtube 22A of thecylindrical member 21c by screws, and the upper case 22Bb, in which the button holder 22Bb having theoperation buttons 23a and 23b is assembled, is assembled to the lower case 22Ba by screws1. Thereby, the pair of slidingcontact protrusions 24c of eachsecond electrode 24c3Physically contacting thefirst electrodes 24b on theflexible tube 21 side.
According to the configuration and assembly of thehandle 11, the secondelectrode mounting portion 22C is provided in the lower case 22Ba of thehandle body portion 22B, and the second electrode 24C sliding in the circumferential direction on the first electrode 24B on theflexible tube portion 21 side is attached to the secondelectrode mounting portion 22C, so that a contact cover and a screw for attaching the contact cover to the handle portion, which are conventionally required, are omitted. As a result, the workability of assembling theconnection hose 20 is improved, and thehandle 11 gripped by the user is reduced in weight, thereby improving the workability.
(second embodiment)
Fig. 9 is a sectional view showing a state in which the second electrode is mounted on the second electrode mounting portion by insert molding in the second embodiment. In the first embodiment, the case where the second electrode 24C is mounted to the secondelectrode mounting part 22C by thermal welding is exemplified (fig. 8), but the mounting of the second electrode 24C to the secondelectrode mounting part 22C is not limited to thermal welding.
In the second embodiment, as shown in fig. 9, the second electrode 124C is mounted on the secondelectrode mounting portion 122C by insert molding. In this case, the fixing plate portion 124C is embedded in the secondelectrode mounting portion 122C of the lower case 122Ba of the handle body portion1And a pair of protrudingpieces 124c2But fixingplate portion 124c1A part of the lead is exposed to the outside in advance for bonding the lead. In the second embodiment, the other configurations are the same as those of the first embodiment. In fig. 9, the fixingplate portion 124c is shown1The inner surface of (b) is exposed to the outside, but the outer surface may be exposed.
(third embodiment)
In the first embodiment, the secondelectrode mounting portion 22C is integrally formed with the lower case 22Ba of thehandle body portion 22B, but the secondelectrode mounting portion 22C may be integrally formed with the connectingtube portion 22A (not shown).
In this case, a plurality of pairs of slits are formed in advance at the position where the secondelectrode mounting portion 22C is provided in the connectingtube portion 22A, and after the cylindrical member 21C of theflexible tube portion 21 is inserted into the connectingtube portion 22A, the pair of projecting pieces 24C of the second electrode 24C is inserted from the outside2(refer to fig. 8) are inserted into the respective slits of the secondelectrode mounting portion 22C. Then, the fixingplate portion 24c of eachsecond electrode 24c is fixed1After being soldered to the outer surface of the secondelectrode mounting portion 22C, thecircuit board 23d and the pair offemale connection terminals 24d are electrically connected (soldered) to the fixing plate portions 24C of the second electrodes 24C via wires1。
In the third embodiment, since the second electrode soldering and the lead wiring work are added in the assembly process, the assembly work efficiency is lower than that of the first embodiment, but it is expected that the weight can be reduced by reducing the number of components.
(fourth embodiment)
In the first embodiment, the connection hose electrically connectable to the suction port body having the power brush built therein is exemplified, but the suction port body to which the connection hose of the present invention is applied is not limited thereto. Examples of other suction port bodies to which the connection hose of the present invention can be applied include a suction port body incorporating a driving wheel (driving power wheel) driven by a motor for assisting the travel of the suction port body, a suction port body having an LED lamp provided at a distal end portion thereof and capable of irradiating light to the front, and a suction port body combining two or more of a power brush, a power wheel, an LED, and the like.
(other embodiments)
1. In the first to third embodiments, the case where the second electrode is mounted by welding or insert molding to the second electrode mounting portion is exemplified, but the present invention is not limited to this, and mounting may be performed using a mounting member such as a mounting plate or a small screw. Further, welding or insert molding without using a mounting member is preferable in terms of workability in assembly and weight reduction.
2. In the connection hose of the first embodiment, the case where the electric wiring portion has the female-type or male-type connection terminal electrically connected to the male-type or female-type connection terminal provided on the extension pipe is exemplified, but the present invention is not limited thereto, and the female-type or male-type connection terminal may be omitted from the electric wiring portion. In this case, the suction port body that can be applied to the connection hose of the present invention can be applied to a suction port body other than the suction port body that requires electric power such as a power brush, a power wheel, and an LED lamp, for example, a suction port body having a rotary brush (turbine brush) that rotates by an air flow at the time of suction, or a suction port body that does not have a rotary brush.
(conclusion)
The present invention provides a connection hose for an electric vacuum cleaner, comprising: a flexible hose section having a hose base end connected to a cleaner body incorporating an electric blower; a handle portion attached to a hose tip portion of the flexible hose portion; an operation portion having an operation button provided on the handle portion; an electric wiring unit for transmitting a command signal from the operation button of the operation unit to the cleaner main body,
the flexible hose portion has a first electrode mounting portion provided on an outer peripheral surface of a distal end portion of the hose,
the handle portion has: a connection tube part which is rotatably fitted into the distal end part of the flexible tube part; a handle main body portion having the operation portion and coupled to the connection tube portion; a second electrode mounting portion provided on the handle main body portion,
the electric wiring part comprises: an annular first electrode attached to the first electrode attachment portion of the flexible tube; and a second electrode attached to the second electrode attachment portion slidably attached to the handle portion in a circumferential direction of the first electrode.
The connection hose of the electric vacuum cleaner of the present invention may have the following configuration, or may be appropriately combined with these configurations.
(1) The handle main body portion has the second electrode mounting portion integrally formed on an inner surface side to be coupled to the connecting tube portion,
the connecting tube portion may have a hole portion exposing the second electrode mounted on the second electrode mounting portion to the first electrode side mounted on the first electrode mounting portion.
According to this configuration, the connection tube portion of the handle portion is attached to the distal end portion of the flexible tube portion to which the first electrode is attached, and the handle body portion can be attached to the connection tube portion after the second electrode is attached to the second electrode upper attachment portion of the handle body portion of the handle portion. Thus, the second electrode portion does not need to be locked to the distal end portion of the flexible tube portion, and the connection tube can be easily assembled in a state of contacting the first electrode portion. That is, when the distal end portion of the tube to which the first electrode is attached is inserted into the connecting tube portion with the second electrode disposed on the inner surface side of the connecting tube portion, the distal end portion of the tube easily engages with the second electrode, and this engagement can be easily avoided according to the above configuration (1).
(2) The second electrode may be mounted on the second electrode mounting portion by welding or insert molding.
According to this configuration, since the second electrode does not need a mounting member for mounting the second electrode on the second electrode mounting portion, the workability of assembly and the weight reduction are further improved.
(3) The handle part has a handle front end part which can be connected through an extension pipe, the electric wiring part has a concave or convex connecting terminal which can be electrically connected with a convex or concave connecting terminal arranged on the extension pipe, the handle main body part in the handle front end part has a terminal installation part for installing the concave or convex connecting terminal of the electric wiring part, and the concave or convex connecting terminal of the electric wiring part can also be arranged on the terminal installation part.
According to this configuration, the suction port body of the rotary brush (power brush) having the drive motor built therein can be electrically connected to the connection hose via the extension pipe, and dust on the surface to be cleaned can be swept in and cleaned by the power brush. Further, a suction port body having a drive wheel (power wheel) with a drive motor, an LED, and the like built therein can also be used by being electrically connected to a connection hose via an extension pipe.
Further, since there is no need to mount the female or male connecting terminals of the electric wiring portion on the mounting member of the terminal mounting portion by welding or insert molding, the workability of assembly and the weight reduction are further improved.
Furthermore, the disclosed embodiments are to be considered in all respects as illustrative and not restrictive. The scope of the present invention is indicated not by the above description but by the scope of the claims, and is intended to include all modifications within the scope and meaning equivalent to the claims.
Description of the reference numerals
1 electric vacuum cleaner
10 vacuum cleaner main body
20 connecting hose
21 flexible hose
21a1Hose base end
21a2Front end of hose
21d first electrode mounting part
22 handle part
22A connecting pipe part
22Ac1Hole part
22a handle front end
22B handle body
22Ba32Terminal mounting part
22C second electrode mounting part
23 operating part
23a, 23b operation buttons
24b first electrode
24c second electrode
24d female connection terminal
24w weld
40 suction inlet body