


技术领域technical field
本发明涉及砂轮制造技术领域,特别是涉及一种用于激光烧结的砂轮装置。The invention relates to the technical field of grinding wheel manufacturing, in particular to a grinding wheel device for laser sintering.
背景技术Background technique
砂轮又称固结磨具,是由结合剂将磨料烧结成一定形状、具有一定结合强度的固结磨具。砂轮的形状通常为中央有通孔的圆形形状。砂轮通常由磨料、结合剂与气孔构成。超硬砂轮主要采用电镀、烧结、高温钎焊等工艺制造而成。Grinding wheels, also known as bonded abrasives, are bonded abrasives in which the abrasive is sintered into a certain shape and has a certain bonding strength by a bonding agent. The shape of the grinding wheel is usually a circular shape with a through hole in the center. Grinding wheels are usually composed of abrasives, binders and pores. Superhard grinding wheels are mainly manufactured by electroplating, sintering, high temperature brazing and other processes.
在烧结型超硬砂轮中,在金属基体中随机分布的磨料容易产生偏析和聚集。在磨粒富集区,磨粒浓度高、容屑空间小;这就使得在采用该砂轮进行磨削加工时,空间容易造成堵塞,进而降低磨削效率。在磨粒稀薄区,磨粒浓度低;这又使得砂轮不能有效参与磨削:磨粒因承载或冲击力过大而易于破碎脱落。In the sintered superhard grinding wheel, the randomly distributed abrasive in the metal matrix is prone to segregation and aggregation. In the abrasive particle enrichment area, the abrasive particle concentration is high and the chip space is small; this makes the space easy to cause blockage when the grinding wheel is used for grinding, thereby reducing the grinding efficiency. In the thin area of abrasive grains, the concentration of abrasive grains is low; this in turn makes the grinding wheel unable to effectively participate in grinding: the abrasive grains are easily broken off due to excessive load or impact force.
在电镀型超硬砂轮中,砂轮磨削的出刃高度较低;而且,镀层金属机械的包埋镶嵌磨料把持力较弱,在重荷高效磨削中容易脱落。虽然可以通过增加镀层金属的厚度有效增加其把持强度,但是,镀层金属厚度的增加会导致磨料出露高度降低、容屑空间减小,进而容易造成砂轮堵塞,磨削热难以及时排出,又使得工件表面容易发生烧蚀。In the electroplated superhard grinding wheel, the grinding wheel has a low edge height; moreover, the embedded inlay abrasive of the plated metal machine has a weak holding force, which is easy to fall off during heavy-duty high-efficiency grinding. Although the holding strength can be effectively increased by increasing the thickness of the coating metal, the increase in the thickness of the coating metal will lead to a decrease in the exposed height of the abrasive and the reduction of the chip space, which will easily cause the grinding wheel to block, and the grinding heat is difficult to discharge in time, which makes the The workpiece surface is prone to ablation.
由此可见,在现有技术中,尚无一种能制造组织均匀、力学性能与加工性能均比较高的、用于激光烧结的砂轮装置。It can be seen that, in the prior art, there is no grinding wheel device for laser sintering which can manufacture uniform structure and relatively high mechanical properties and processing properties.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的主要目的在于提供一种能制造组织均匀、力学性能与加工性能均比较高的砂轮的装置。In view of this, the main purpose of the present invention is to provide a device capable of manufacturing a grinding wheel with a uniform structure and relatively high mechanical properties and workability.
为了达到上述目的,本发明提出的技术方案为:In order to achieve the above object, the technical scheme proposed by the present invention is:
一种用于激光烧结的砂轮装置,其特征在于,所述砂轮装置包括:保护腔体、真空泵、激光发生器、真空压力表、动力单元以及运动单元;其中,A grinding wheel device for laser sintering, characterized in that the grinding wheel device comprises: a protective cavity, a vacuum pump, a laser generator, a vacuum pressure gauge, a power unit and a motion unit; wherein,
保护腔体为由前挡板、后挡板、上顶板、下底板、右侧板、左侧板围成的方形腔体;上顶板中心位置处开设有入射窗,上顶板上的入射窗侧还设置有连接口;右侧板中下部设置有抽气口,右侧板上的抽气口上方还设置有进气口;后挡板上开设有用于取放工件的工件窗。The protective cavity is a square cavity surrounded by a front baffle, a rear baffle, an upper top plate, a lower bottom plate, a right side plate, and a left side plate; an incident window is opened at the center of the upper top plate, and the incident window side of the upper top plate A connection port is also provided; an air outlet is arranged in the middle and lower part of the right plate, and an air inlet is also arranged above the air outlet on the right plate; a workpiece window for picking up and placing workpieces is opened on the rear baffle.
运动单元设置于保护腔体中;动力单元设置于保护腔体外侧,且动力单元连接运动单元;激光发生器设置于入射窗正上方;真空泵通过气泵管与抽气口连通;连接口上连接有真空压力表。The movement unit is arranged in the protection cavity; the power unit is arranged outside the protection cavity, and the power unit is connected to the movement unit; the laser generator is arranged just above the incident window; the vacuum pump is communicated with the suction port through the air pump tube; surface.
入射窗由高透性玻璃密闭,工件窗由亚克力透明板密闭。The incident window is sealed by high-transparency glass, and the workpiece window is sealed by acrylic transparent plate.
综上所述,本发明所述一种用于激光烧结的砂轮装置中,将用于制作砂轮的工件通过工件窗放置于保护腔体中运动单元内,激光发生器产生的激光通过入射窗照射到保护腔体中的运动单元上,动力单元带动运动单元进行运动,运动单元带动其中的工件进行运动。这样,激光就可以通过入射窗对工件进行均匀地烧结,生产出组织均匀、力学性能与加工性能均比较高的砂轮。To sum up, in the grinding wheel device for laser sintering according to the present invention, the workpiece for making the grinding wheel is placed in the moving unit in the protective cavity through the workpiece window, and the laser generated by the laser generator is irradiated through the incident window. On the moving unit in the protection cavity, the power unit drives the moving unit to move, and the moving unit drives the workpiece to move. In this way, the laser can uniformly sinter the workpiece through the incident window to produce a grinding wheel with a uniform structure and high mechanical properties and processing performance.
附图说明Description of drawings
图1是本发明所述一种用于激光烧结的砂轮装置的总体组成结构示意图。FIG. 1 is a schematic diagram of the overall composition and structure of a grinding wheel device for laser sintering according to the present invention.
图2是本发明所述一种用于激光烧结的砂轮装置的AA’剖视图。Fig. 2 is an AA' sectional view of a grinding wheel device for laser sintering according to the present invention.
图3是本发明所述一种用于激光烧结的砂轮装置斜俯视图。3 is an oblique top view of a grinding wheel device for laser sintering according to the present invention.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图及具体实施例对本发明作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
图1是本发明所述一种用于激光烧结的砂轮装置的总体组成结构示意图。图2是本发明所述一种用于激光烧结的砂轮装置的AA’剖视图。如图1、图2所示,本发明所述一种用于激光烧结的砂轮装置,包括:保护腔体、真空泵2、激光发生器5、真空压力表6、动力单元以及运动单元;其中,FIG. 1 is a schematic diagram of the overall composition and structure of a grinding wheel device for laser sintering according to the present invention. Fig. 2 is an AA' sectional view of a grinding wheel device for laser sintering according to the present invention. As shown in Figures 1 and 2, a grinding wheel device for laser sintering according to the present invention includes: a protective cavity, a
保护腔体为由前挡板1、后挡板15、上顶板4、下底板8、右侧板11、左侧板14围成的方形腔体;上顶板4中心位置处开设有入射窗12,上顶板4上的入射窗12侧还设置有连接口13;右侧板11中下部设置有抽气口9,右侧板11上的抽气口9上方还设置有进气口10;后挡板15上开设有用于取放工件的工件窗16。The protection cavity is a square cavity enclosed by the front baffle 1, the
本发明中,前挡板1、后挡板15、右侧板11、左侧板14与上顶板4之间通过螺钉与密封条紧密固定;前挡板1、后挡板15、右侧板11、左侧板14与下底板8之间通过螺钉与密封条紧密固定。In the present invention, the front baffle 1, the
运动单元设置于保护腔体中;动力单元设置于保护腔体外侧,且动力单元连接运动单元;激光发生器5设置于入射窗12正上方;真空泵2通过气泵管3与抽气口9连通;连接口13上连接有真空压力表6。The movement unit is arranged in the protection cavity; the power unit is arranged outside the protection cavity, and the power unit is connected to the movement unit; the
这里,真空压力表6用于观察保护腔内的气体压力。真空泵2用于抽取保护腔内的空气。进气口10用于以一定的流量将保护气体持续输入到保护腔体内,使得在加工过程中保护气体充满整个保护腔体。Here, the vacuum pressure gauge 6 is used to observe the gas pressure in the protective chamber. The
入射窗由高透性玻璃密闭,工件窗由亚克力透明板密闭。实际应用中,亚力克透明板是可以开合的,关闭后的亚克力透明板须保证保护腔体的密封性。这里,高透性玻璃密闭技术、亚克力透明板密闭技术均为现有技术,此处不再赘述。The incident window is sealed by high-transparency glass, and the workpiece window is sealed by acrylic transparent plate. In practical applications, the acrylic transparent board can be opened and closed, and the closed acrylic transparent board must ensure the sealing of the protective cavity. Here, the high-permeability glass sealing technology and the acrylic transparent plate sealing technology are all existing technologies, and will not be repeated here.
总之,本发明所述一种用于激光烧结的砂轮装置中,将用于制作砂轮的工件通过工件窗放置于保护腔体中运动单元内,激光发生器产生的激光通过入射窗照射到保护腔体中的运动单元上,动力单元带动运动单元进行运动,运动单元带动其中的工件进行运动。这样,激光就可以通过入射窗对工件进行均匀地烧结,生产出组织均匀、力学性能与加工性能均比较高的砂轮。In a word, in the grinding wheel device for laser sintering according to the present invention, the workpiece for making the grinding wheel is placed in the moving unit in the protective cavity through the workpiece window, and the laser generated by the laser generator is irradiated to the protective cavity through the incident window. On the motion unit in the body, the power unit drives the motion unit to move, and the motion unit drives the workpiece to move. In this way, the laser can uniformly sinter the workpiece through the incident window to produce a grinding wheel with a uniform structure and high mechanical properties and processing performance.
图3是本发明所述一种用于激光烧结的砂轮装置斜俯视图。如图3所示,本发明所述运动单元包括:第一铁块281、第二铁块282、第一丝杠组、第二丝杠组、第一光杠29、第二光杠26、第一滑块24、第二滑块22、四个螺母座20、四个光轴支撑座21、一个以上的销钉23、工作台25;其中,第一丝杠组包括第一滚珠丝杠191、第二滚珠丝杠192、第一丝杠座291、第二丝杠座292,第二丝杠组包括第三滚珠丝杠271、第四滚珠丝杠272、第三丝杠座171、第四丝杠座172;第一丝杠组、第一光杠29、第一滑块24一一对应,第二丝杠组、第二光杠26、第二滑块22一一对应;第一滚珠丝杠191两端对应固定于第一丝杠座291两端,第二滚珠丝杠192两端对应固定于第二丝杠座292两端;第三滚珠丝杠271两端对应固定于第三丝杠座171两端,第四滚珠丝杠272对应固定于第四丝杠座172两端;3 is an oblique top view of a grinding wheel device for laser sintering according to the present invention. As shown in FIG. 3, the motion unit of the present invention includes: a
第一丝杠座291两端分别固定于第一铁块281顶部一端、第二铁块282顶部一端,第二丝杠座292两端分别固定于第一铁块281顶部另一端、第二铁块282顶部另一端;第三丝杠座171一侧沿着第一铁块281内侧固定于第一铁块281上,第四丝杠座172一侧沿着第二铁块282内侧固定于第二铁块282上;第三丝杠座171的高度不高于第一铁块281的高度,第四丝杠座172的高度不高于第二铁块282的高度;第三丝杠座171底端与第一铁块281底端平齐设置,第四丝杠座172底端与第二铁块282底端平齐设置。Both ends of the
第一滚珠丝杠191与第二滚珠丝杠192平行设置,第一铁块281与第二铁块282也平行设置,第一滚珠丝杠191与第一铁块281、第二铁块282均垂直,第二滚珠丝杠192与第一铁块281、第二铁块282均垂直;第三滚珠丝杠271与第一铁块281平行;第四滚珠丝杠272与第二铁块282平行;第一滚珠丝杠191、第二滚珠丝杠192均与第三滚珠丝杠271保持不接触垂直状态;第一滚珠丝杠191、第二滚珠丝杠192均与第四滚珠丝杠272保持不接触垂直状态。The
第一滚珠丝杠191、第二滚珠丝杠192、第三滚珠丝杠271、第四滚珠丝杠272上分别可移动地套接有一个螺母座20,每个螺母座20上均分别固定有一个光轴支撑座21;第一滚珠丝杠191上的光轴支撑座21与第二滚珠丝杠192上的光轴支撑座21之间固定有第一光杠29,第一光杠29与第一滚珠丝杠191、第二滚珠丝杠192均保持垂直状态;第三滚珠丝杠271上的光轴支撑座21、第四滚珠丝杠272上的光轴支撑座21之间固定有第二光杠26,第二光杠26与第三滚珠丝杠271、第四滚珠丝杠272均保持垂直状态;第一光杠29与第二光杠26之间保持不接触垂直状态,且第一光杠29位于第二光杠26上方。The
第一光杠29上可移动地套接有第一滑块24,第二光杠26上可移动地套接有第二滑块22;第一滑块24与第二滑块22之间通过一个以上的销钉23固定,第一滑块24上固定有工作台25。A first sliding
第一滚珠丝杠191、第二滚珠丝杠192、第三滚珠丝杠271、第四滚珠丝杠272均与所述动力单元连接。The first ball screw 191 , the second ball screw 192 , the
本发明中,工作台25为一个圆形平台,且圆形平台中心带有凸起。工作台25上用于放置制作砂轮的工件。In the present invention, the
本发明中,所述动力单元包括:用于为伺服电机17提供电能与同步控制的电柜箱7,4台用于带动所述运动单元运行的伺服电机17,用于将伺服电机17产生的动力传导至所述运动单元的4个联轴器18。In the present invention, the power unit includes: an
本发明中,所述动力单元连接运动单元,具体为:4台伺服电机17分别通过4个联轴器18与所述运动单元固定连接;即,伺服电机17通过4个联轴器18与所述运动单元固定连接。4台伺服电机17与4个联轴器18一一对应。In the present invention, the power unit is connected to the motion unit, specifically: four
4台伺服电机17分别通过4个联轴器18与所述运动单元固定连接,具体为:第一滚珠丝杠191、第二滚珠丝杠192、第三滚珠丝杠271、第四滚珠丝杠272上分别固定连接1个联轴器18,4台伺服电机17分别与其对应的联轴器18固定连接。The four
综上所述,在伺服电机17提供的动力作用与4个联轴器18的力传导作用下,第一滚珠丝杠191、第二滚珠丝杠192转动;转动的第一滚珠丝杠191、第二滚珠丝杠192依次带动螺母座20、光轴支撑座21、第一光杠29、第一滑块24、第二滑块22、工作台25进行左右运动。在伺服电机17提供的动力作用与4个联轴器18的力传导作用下,第三滚珠丝杠271、第四滚珠丝杠272转动;转动的第三滚珠丝杠271、第四滚珠丝杠272依次带动螺母座20、光轴支撑座21、第二光杠26、第二滑块22、第一滑块24、工作台25进行前后运动。这样,在伺服电机17的作用下,放置在工作台25的工件就可以根据实际需要进行前后、左右的移动,使得激光烧结效果显著提高,制造出组织均匀、力学性能与加工性能均比较高的砂轮。To sum up, under the action of the power provided by the
实际应用中,电柜箱7的同步控制包括:保证第一滚珠丝杠191、第二滚珠丝杠192以及其自身套接的螺母座20、该螺母座20上固定的光轴支撑座21、第一光杠29、第一滑块24、第二滑块22、工作台25进行左右运动的同步性;保证第三滚珠丝杠271、第四滚珠丝杠272以及其自身套接的螺母座20、该螺母座20上固定的光轴支撑座21、第二光杠26、第二滑块22、第一滑块24、工作台25进行前后运动的同步性;以及上述左右运动与前后运动的同步性。In practical applications, the synchronous control of the
综上所述,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910674043.0ACN110877307A (en) | 2019-07-17 | 2019-07-17 | A grinding wheel device for laser sintering |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910674043.0ACN110877307A (en) | 2019-07-17 | 2019-07-17 | A grinding wheel device for laser sintering |
| Publication Number | Publication Date |
|---|---|
| CN110877307Atrue CN110877307A (en) | 2020-03-13 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910674043.0APendingCN110877307A (en) | 2019-07-17 | 2019-07-17 | A grinding wheel device for laser sintering |
| Country | Link |
|---|---|
| CN (1) | CN110877307A (en) |
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| CN109175726A (en)* | 2018-09-18 | 2019-01-11 | 苏州斯尔特微电子有限公司 | A kind of automation wafer cutting and positioning device |
| Title |
|---|
| 杨志波: "金刚石磨粒激光钎焊工艺与机理研究", 《中国博士学位论文全文数据库 工程科技I辑》* |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | Application publication date:20200313 |