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CN110873092A - Electromagnetic reversing valve life reliability test hydraulic system - Google Patents

Electromagnetic reversing valve life reliability test hydraulic system
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CN110873092A
CN110873092ACN201911286390.2ACN201911286390ACN110873092ACN 110873092 ACN110873092 ACN 110873092ACN 201911286390 ACN201911286390 ACN 201911286390ACN 110873092 ACN110873092 ACN 110873092A
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oil
valve
port
oil tank
test
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林广�
陈东升
陈逸嘉
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Oil Power Hydraulic Polytron Technologies Inc
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Abstract

Translated fromChinese

本发明提供了一种电磁换向阀寿命可靠性测试液压系统,包括两组并联的测试回路和共用一个油箱的两套并联的液压动力源系统,两套液压动力源系统和两组测试回路之间设有进油球阀组,通过切换进油球阀组的不同状态可以排布三种供油形式;每套液压动力源系统均包括高压泵、电机、双路背压阀组,电机电连接高压泵,高压泵的吸油口连接于油箱,双路背压阀组的出油口连接于油箱;每组测试回路包括N个并联的被测阀,每个被测阀包括A口、B口、P口和T口,被测阀的P口连接液压动力源系统,被测阀的T口连接双路背压阀组;每个被测阀的A口和B口分别连接有压力传感器,每个被测阀的A口和B口之间还连接有位于两个压力传感器之间的测试阻尼装置。

Figure 201911286390

The invention provides a hydraulic system for testing the reliability of electromagnetic directional valve life, including two sets of parallel test circuits and two sets of parallel hydraulic power source systems sharing one oil tank, two sets of hydraulic power source systems and two sets of test circuits. There is an oil inlet valve group between them, and three types of oil supply can be arranged by switching different states of the oil inlet ball valve group; each hydraulic power source system includes a high-pressure pump, a motor, and a dual-way back pressure valve group, and the motor is electrically connected to the high-voltage The oil suction port of the pump, the high pressure pump is connected to the oil tank, and the oil outlet of the double-way back pressure valve group is connected to the oil tank; P port and T port, the P port of the tested valve is connected to the hydraulic power source system, and the T port of the tested valve is connected to the dual-way back pressure valve group; the A port and the B port of each tested valve are respectively connected with a pressure sensor, each A test damping device between the two pressure sensors is also connected between the A port and the B port of each valve under test.

Figure 201911286390

Description

Translated fromChinese
电磁换向阀寿命可靠性测试液压系统Electromagnetic reversing valve life reliability test hydraulic system

技术领域technical field

本发明涉及液压测试系统技术领域,尤其涉及一种电磁换向阀寿命可靠性测试液压系统。The invention relates to the technical field of hydraulic testing systems, in particular to a hydraulic system for testing the reliability of the life of an electromagnetic reversing valve.

背景技术Background technique

随着液压技术和电磁换向阀产品的不断发展,高级设备自动化控制对产品可靠性提出寿命数据要求,液压电磁换向阀的应用越来越广泛,产品可靠性寿命成为设备先进性的标志。目前国产各种型号电磁换向阀基本没有寿命试验数据,元件结构存在不可靠等问题,而且现有液压系统回路存在回路工作故障率高、寿命低、维修成本高等可靠性不高的缺点。所以需要设计一种电磁换向阀寿命可靠性测试液压系统,对电磁换向阀进行符合GBT35023-2018(液压元件可靠性评估方法)国标认可的可靠性和寿命检测。With the continuous development of hydraulic technology and electromagnetic directional valve products, advanced equipment automation control puts forward life data requirements for product reliability. At present, there is basically no life test data for various types of domestic electromagnetic directional valves, and the component structure is unreliable. Moreover, the existing hydraulic system circuit has the shortcomings of high circuit failure rate, low life, high maintenance cost and low reliability. Therefore, it is necessary to design a hydraulic system for the reliability test of electromagnetic directional valve life, and conduct reliability and life testing of the electromagnetic directional valve in accordance with the GBT35023-2018 (reliability assessment method for hydraulic components) national standard.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供电磁换向阀寿命可靠性测试液压系统,能够对电磁换向阀进行有效的可靠性和寿命检测,其通用化强、抗污染能力强且可靠性高。The purpose of the present invention is to provide a hydraulic system for reliability testing of electromagnetic directional valve life, which can perform effective reliability and service life testing on the electromagnetic directional directional valve, and has strong generalization, strong anti-pollution ability and high reliability.

本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:

一种电磁换向阀寿命可靠性测试液压系统,包括测试回路和液压动力源系统,所述测试回路包括并联的两组,所述液压动力源系统包括并联的两套,且两套所述液压动力源系统共用一个油箱;两套所述液压动力源系统和两组测试回路之间设有进油球阀组,通过切换所述进油球阀组的不同状态,两套所述液压动力源系统和两组测试回路之间可以排布三种供油形式;A hydraulic system for testing the reliability of life of an electromagnetic reversing valve, comprising a test circuit and a hydraulic power source system, wherein the test circuit includes two groups in parallel, the hydraulic power source system includes two sets in parallel, and the two sets of the hydraulic The power source system shares one oil tank; an oil inlet ball valve group is arranged between the two sets of the hydraulic power source system and the two sets of test circuits. By switching the different states of the oil inlet ball valve group, the two sets of the hydraulic power source system and the Three types of oil supply can be arranged between the two sets of test circuits;

每套所述液压动力源系统均包括高压泵、电机、双路背压阀组,所述电机电连接高压泵,所述高压泵的吸油口连接于油箱,所述双路背压阀组的出油口连接于油箱;Each set of the hydraulic power source system includes a high-pressure pump, a motor, and a dual-way back pressure valve group. The motor is electrically connected to the high-pressure pump, and the oil suction port of the high-pressure pump is connected to the oil tank. The oil outlet is connected to the oil tank;

每组测试回路包括N个并联的被测阀,每个所述被测阀包括A口、B口、P口和T口,所述被测阀的P口连接液压动力源系统,所述被测阀的T口连接双路背压阀组;每个所述被测阀的A口和B口分别连接有压力传感器,每个所述被测阀的A口和B口之间还连接有位于两个压力传感器之间的测试阻尼装置。Each set of test circuits includes N parallel valves under test, each valve under test includes port A, port B, port P and port T, the port P of the valve under test is connected to the hydraulic power source system, and the valve under test is connected to the hydraulic power source system. The T port of the test valve is connected to a double-way back pressure valve group; the A port and the B port of each of the tested valves are respectively connected with a pressure sensor, and a pressure sensor is also connected between the A port and the B port of each of the tested valves. Test damping device located between two pressure transducers.

通过采用上述技术方案,两组液压动力源系统为两组测试回路提供油液,根据需要切换进油球阀组的通断情况来实现三种不同供油形式的选择。油液从进油球阀组进入每个被测阀的P口,从每个被测阀的T口经过双路背压阀组回到油箱。每个被测阀经过测试阻尼装置的缓冲作用后的A口及B口的压力经过对应的压力传感器反馈压力信号,经记录器后记录压力变动波形和变动数,通过压力变动波形和变动数来判断被测阀的使用寿命和可靠性,标准通用化强、抗污染能力强、可靠性高。By adopting the above technical solution, two sets of hydraulic power source systems provide oil for two sets of test circuits, and the on-off condition of the oil inlet ball valve group can be switched according to needs to realize the selection of three different oil supply forms. The oil enters the P port of each valve under test from the oil inlet ball valve group, and returns to the oil tank from the T port of each valve under test through the two-way back pressure valve group. The pressure of port A and port B of each valve under test after the buffering effect of the damping device is tested, and the pressure signal is fed back through the corresponding pressure sensor, and the pressure fluctuation waveform and number of fluctuations are recorded after the recorder. Judging the service life and reliability of the valve under test, the standard is strong, the anti-pollution ability is strong, and the reliability is high.

进一步地,所述测试回路和双路背压阀组之间设有回油球阀组,通过切换所述回油球阀组的不同状态,两组所述测试回路可以排布三种回油方式。Further, an oil return ball valve group is arranged between the test circuit and the dual back pressure valve group. By switching different states of the oil return ball valve group, the two groups of test circuits can be arranged in three oil return modes.

通过采用上述技术方案,设置回油球阀组和双路背压阀组配合,可以根据实际使用的需要,切换回油球阀组的状态,保证油液回路的连通,从而保证测试回路的正常测试工作以及测试的安全性,其结构简单,效果明显。By adopting the above technical solution, the oil return ball valve group and the two-way back pressure valve group are arranged to cooperate, and the state of the oil return ball valve group can be switched according to the actual needs, so as to ensure the connection of the oil circuit, so as to ensure the normal test work of the test circuit. As well as the safety of the test, its structure is simple and the effect is obvious.

进一步地,所述高压泵的吸油口和油箱之间设有蝶阀,所述蝶阀与油箱连接,且所述蝶阀和高压泵的吸油口之间还设有避振喉。Further, a butterfly valve is arranged between the oil suction port of the high pressure pump and the oil tank, the butterfly valve is connected to the oil tank, and a vibration isolation throat is also arranged between the butterfly valve and the oil suction port of the high pressure pump.

通过采用上述技术方案,蝶阀的设置能够在高压泵损坏时切断供油,避免油液泄漏,保证安全性。而避振喉的设置起到很好的减振作用,避免高压泵工作时震动较大,影响油路的稳定性。By adopting the above technical solutions, the butterfly valve can cut off the oil supply when the high-pressure pump is damaged, avoid oil leakage and ensure safety. The setting of the anti-vibration throat plays a very good role in damping vibration, avoiding the large vibration when the high-pressure pump is working, which affects the stability of the oil circuit.

进一步地,所述高压泵的出油口连接有调压阀组,且所述高压泵的出油口和调压阀组之间设有单向阀。Further, a pressure regulating valve group is connected to the oil outlet of the high pressure pump, and a check valve is arranged between the oil outlet of the high pressure pump and the pressure regulating valve group.

通过采用上述技术方案,调压阀组对进入测试回路的油液进行调压处理,避免经常测试回路的油液压力过高,容易发生爆管,保证测试回路的正常测试工作。而单向阀的设置避免发生油液回流,上述结构简单但效果明显。By adopting the above technical solution, the pressure regulating valve group regulates the oil entering the test circuit, so as to prevent the oil pressure of the test circuit from being too high and easy to burst, so as to ensure the normal test work of the test circuit. The arrangement of the one-way valve avoids the occurrence of oil backflow, and the above-mentioned structure is simple but the effect is obvious.

进一步地,所述调压阀组和进油球阀组之间设有高压过滤器,所述进油球阀组和每组测试回路中设有一个与每个被测阀的P口连接的蓄能器。Further, a high-pressure filter is arranged between the pressure regulating valve group and the oil inlet ball valve group, and an energy storage connected to the P port of each tested valve is arranged in the oil inlet ball valve group and each group of test circuits. device.

通过采用上述技术方案,高压过滤器对进入测试回路中的油液起到过滤作用,保证进入测试回路中的油液的清洁,从而避免油液中的杂质导致被测阀发生磨损而影响被测阀寿命的测试结果。蓄能器的设置能够实现保压,保证测试回路中油液压力的平稳。By adopting the above technical solution, the high-pressure filter plays a role in filtering the oil entering the test circuit, ensuring the cleanliness of the oil entering the test circuit, thereby preventing impurities in the oil from causing wear of the tested valve and affecting the tested valve. Valve life test results. The setting of the accumulator can keep the pressure and ensure the stability of the oil pressure in the test circuit.

进一步地,所述油箱内设有隔板,所述隔板将油箱分为吸油区和回油区,两套所述液压动力源系统和吸油区连接,所述双路背压阀组和回油区连接;所述隔板上设有滤网,所述油箱吸油区底部还设有磁铁。Further, the oil tank is provided with a baffle, the baffle divides the oil tank into an oil suction area and an oil return area, two sets of the hydraulic power source systems are connected to the oil suction area, and the two-way back pressure valve group and return The oil area is connected; the separator is provided with a filter screen, and the bottom of the oil suction area of the oil tank is also provided with a magnet.

通过采用上述技术方案,隔板将油箱分割为吸油区和回油区,滤网的设置不仅能够保证吸油区和回油区油液的互通,还能对回油区的油液进行过滤,避免经过循环的油液携带的杂质进入吸油区。而设置在吸油区的磁铁能够吸附油液中的金属杂质,保证吸油区供油的清洁。By adopting the above technical solution, the baffle plate divides the oil tank into the oil suction area and the oil return area. The setting of the filter screen can not only ensure the intercommunication of the oil in the oil suction area and the oil return area, but also filter the oil in the oil return area to avoid The impurities carried by the circulating oil enter the oil suction area. The magnets arranged in the oil suction area can absorb metal impurities in the oil to ensure the cleanliness of the oil supply in the oil suction area.

进一步地,所述油箱内安装有温度控制器,两组所述测试回路中与液压动力源系统连接的第一个被测阀的P口和对应的蓄能器之间也设有温度控制器;所述油箱内安装有由温度控制器通信控制的电加热器。Further, a temperature controller is installed in the oil tank, and a temperature controller is also provided between the P port of the first tested valve connected to the hydraulic power source system in the two sets of test circuits and the corresponding accumulator. ; An electric heater controlled by temperature controller communication is installed in the oil tank.

通过采用上述技术方案,温度控制器和电加热器配合使用,当油液温度较低时,电加热器对油箱内的油液进行加热,保证油液的温度正常,可满足测试回路的使用需求。By adopting the above technical solution, the temperature controller and the electric heater are used together. When the oil temperature is low, the electric heater heats the oil in the oil tank to ensure the normal temperature of the oil, which can meet the needs of the test circuit. .

进一步地,所述油箱连接有油冷机,所述油冷机的出口连接有回油过滤器,所述回油过滤器的出油口与油箱连接。Further, the oil tank is connected with an oil cooler, the outlet of the oil cooler is connected with an oil return filter, and the oil outlet of the oil return filter is connected with the oil tank.

通过采用上述技术方案,在油液温度过高时,油冷机对油液进行降温处理,对油箱中的油液进行温度变化区间的控制。而回油过滤器则是对油液污染进行过滤,提高油液的清洁度。By adopting the above technical solution, when the temperature of the oil is too high, the oil cooler performs cooling treatment on the oil, and controls the temperature change interval of the oil in the oil tank. The oil return filter is to filter the oil pollution and improve the cleanliness of the oil.

进一步地,所述油箱内设有液位计,所述油箱内设有与液位计通信连接的液位控制器。Further, the oil tank is provided with a liquid level gauge, and the oil tank is provided with a liquid level controller in communication with the liquid level gauge.

通过采用上述技术方案,液位计和液位控制器配合使用,保证油箱内的油液充足,保证测试回路的正常测试工作,其结构简单,效果明显。By adopting the above technical scheme, the liquid level gauge and the liquid level controller are used together to ensure sufficient oil in the oil tank and normal test work of the test circuit. The structure is simple and the effect is obvious.

进一步地,所述油箱连接有空气滤清器。Further, the fuel tank is connected with an air filter.

通过采用上述技术方案,当油箱内的油液减少,空气进入油箱内时,空气滤清器对空气中的杂质进行过滤,避免杂质进入被测阀内加剧被测阀的磨损,保证被测阀寿命检测的可靠性。By adopting the above technical solution, when the oil in the fuel tank is reduced and the air enters the fuel tank, the air filter filters the impurities in the air to prevent impurities from entering the valve under test and aggravate the wear of the valve under test, ensuring the valve under test. Reliability of life testing.

综上所述,本发明具有以下有益效果:To sum up, the present invention has the following beneficial effects:

通过设置两套液压动力源系统和两组测试回路,测试回路中的每个被测阀的A口和B口均连接有压力传感器,且每个被测阀的A口和B口之间都连接有测试阻尼装置。每个被测阀经过测试阻尼装置的缓冲作用后的A口及B口的压力经过对应的压力传感器反馈压力信号,经记录器后记录压力变动波形和变动数,通过压力变动波形和变动数来判断被测阀的使用寿命和可靠性,其通用化强、抗污染能力强、可靠性高。By setting two sets of hydraulic power source systems and two sets of test circuits, pressure sensors are connected to ports A and B of each valve under test in the test circuit, and there is a pressure sensor between ports A and B of each valve under test. A test damping device is connected. The pressure of port A and port B of each valve under test after the buffering effect of the damping device is tested, and the pressure signal is fed back through the corresponding pressure sensor, and the pressure fluctuation waveform and number of fluctuations are recorded after the recorder. Judging the service life and reliability of the valve under test, it has strong generalization, strong anti-pollution ability and high reliability.

附图说明Description of drawings

图1是一种电磁换向阀寿命可靠性测试液压系统的原理图;Figure 1 is a schematic diagram of the hydraulic system for the reliability test of the life of an electromagnetic directional valve;

图2是一种电磁换向阀寿命可靠性测试液压系统中液压动力源系统的原理图;Figure 2 is a schematic diagram of a hydraulic power source system in a hydraulic system for reliability testing of electromagnetic directional valve life;

图3是一种电磁换向阀寿命可靠性测试液压系统中测试回路的原理图;Figure 3 is a schematic diagram of a test circuit in a hydraulic system for reliability testing of electromagnetic directional valve life;

图4是一种电磁换向阀寿命可靠性测试液压系统中隔板的结构示意图。FIG. 4 is a schematic diagram of the structure of a diaphragm in a hydraulic system for testing the reliability of life of an electromagnetic directional valve.

图中,1、测试回路;11、被测阀;12、压力传感器;13、测试阻尼装置;2、液压动力源系统;21、蝶阀;22、避振喉;23、高压泵;24、电机;25、单向阀;26、调压阀组;27、高压过滤器;28、蓄能器;29、压力感应器;3、进油球阀组;31、进油球阀Ⅰ;32、进油球阀Ⅱ;33、进油球阀Ⅲ;34、进油球阀Ⅳ;35、进油球阀Ⅴ;4、双路背压阀组;5、回油球阀组;51、回油球阀Ⅰ;52、回油球阀Ⅱ;53、回油球阀Ⅲ;54、回油球阀Ⅳ;6、油箱;61、吸油区;62、回油区;63、磁铁;7、隔板;71、滤网;8、电加热器;81、温度控制器;9、液位控制器;91、液位计;10、油冷机;101、回油过滤器;102、空气滤清器。In the figure, 1, test circuit; 11, tested valve; 12, pressure sensor; 13, test damping device; 2, hydraulic power source system; 21, butterfly valve; 22, anti-vibration throat; 23, high pressure pump; 24, motor ;25, check valve; 26, pressure regulating valve group; 27, high pressure filter; 28, accumulator; 29, pressure sensor; 3, oil inlet ball valve group; 31, oil inlet ball valve I; 32, oil inlet Ball valve II; 33, oil inlet ball valve III; 34, oil inlet ball valve IV; 35, oil inlet ball valve V; 4, dual back pressure valve group; 5, oil return ball valve group; 51, oil return ball valve I; 52, return Oil ball valve II; 53, oil return ball valve III; 54, oil return ball valve IV; 6, oil tank; 61, oil suction area; 62, oil return area; 63, magnet; 7, separator; 71, filter screen; 8, electric Heater; 81, temperature controller; 9, liquid level controller; 91, liquid level gauge; 10, oil cooler; 101, oil return filter; 102, air filter.

具体实施方式Detailed ways

以下结合附图和实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

一种电磁换向阀寿命可靠性测试液压系统,如图1所示,包括两组并联的测试回路1和两套并联且共用一个油箱6的液压动力源系统2。如图1或图2所示,油箱6内设有隔板7,隔板7将油箱6分为吸油区61和回油区62,两套液压动力源系统2均与油箱6的吸油区61连通。两套液压动力源系统2和两组测试回路1之间设有进油球阀组3,通过切换进油球阀组3的不同状态,两套液压动力源系统2和两组测试回路1之间可以排布三种供油形式。A hydraulic system for testing the reliability of electromagnetic directional valve life, as shown in FIG. 1 , includes two sets of parallel test circuits 1 and two sets of parallel hydraulicpower source systems 2 that share anoil tank 6 . As shown in FIG. 1 or FIG. 2 , theoil tank 6 is provided with apartition 7 , which divides theoil tank 6 into anoil suction area 61 and anoil return area 62 . The two sets of hydraulicpower source systems 2 are connected to theoil suction area 61 of theoil tank 6 Connected. Between the two sets of hydraulicpower source systems 2 and the two sets of test circuits 1, there is an oilinlet valve group 3. By switching the different states of the oil inletball valve group 3, the two sets of hydraulicpower source systems 2 and the two groups of test circuits 1 can be connected. Three types of oil supply are arranged.

如图1和图3所示,每组测试回路1包括N个并联的被测阀11,每个被测阀11包括A口、B口、P口和T口,被测阀11的P口连接液压动力源系统2,被测阀11的T口连接油箱6的回油区62。如图1和图3所示,每个被测阀11的A口和B口分别连接有压力传感器12,每个被测阀11的A口和B口之间还连接有位于两个压力传感器12之间的测试阻尼装置13。每个压力传感器12监测与其连接的被测阀11的A口或B口的压力,每个压力传感器12的反馈压力信号经记录器后记录压力变动波形和变动数,通过压力变动波形和变动数来判断被测阀11的使用寿命和可靠性。在本实施例中,每组测试回路1均包括8个并联的被测阀11,且被测阀11为电磁换向阀。As shown in FIG. 1 and FIG. 3 , each group of test circuits 1 includes N paralleledvalves 11 to be tested. Each valve to be tested 11 includes port A, port B, port P and port T. Port P of the valve to be tested 11 The hydraulicpower source system 2 is connected, and the T port of the valve undertest 11 is connected to theoil return area 62 of theoil tank 6 . As shown in FIG. 1 and FIG. 3 ,pressure sensors 12 are respectively connected to ports A and B of each valve undertest 11 , and two pressure sensors located between ports A and B of each valve undertest 11 are also connected.Test damping device 13 between 12. Eachpressure sensor 12 monitors the pressure of the port A or port B of thevalve 11 under test connected to it, and the feedback pressure signal of eachpressure sensor 12 is recorded by the recorder to record the pressure fluctuation waveform and the number of fluctuations. To judge the service life and reliability of thevalve 11 under test. In this embodiment, each group of test circuits 1 includes 8 parallel-connected valves 11 to be tested, and the valves to be tested 11 are electromagnetic directional valves.

如图1和图2所示,每套液压动力源系统2均包括高压泵23、电机24、双路背压阀组4,电机24电连接高压泵23,高压泵23可手动调节输出流量的大小。高压泵23的吸油口和油箱6之间连接有蝶阀21和避振喉22,蝶阀21位于油箱6的吸油区61内与油箱6连接,避振喉22位于高压泵23和蝶阀21之间,起到减振作用。如图1和图2所示,高压泵23的出油口连接有单向阀25,单向阀25的出油口连接有调压阀组26,而调压阀组26的出油口连接有高压过滤器27,调压阀组26对供到测试回路1的油液进行调压,而高压过滤器27对油液进行过滤。如图1和图2所示,双路背压阀组4的出油口连接于油箱6的回油区62,而两组测试回路1和双路背压阀组4之间设有回油球阀组5,通过切换回油球阀组5的不同状态,两组测试回路1可以排布三种回油方式。As shown in FIG. 1 and FIG. 2 , each hydraulicpower source system 2 includes a high-pressure pump 23, amotor 24, and a two-way backpressure valve group 4. Themotor 24 is electrically connected to the high-pressure pump 23, and the high-pressure pump 23 can manually adjust the output flow. size. Abutterfly valve 21 and an anti-vibration throat 22 are connected between the oil suction port of the high-pressure pump 23 and theoil tank 6. Thebutterfly valve 21 is located in theoil suction area 61 of theoil tank 6 and is connected to theoil tank 6. The anti-vibration throat 22 is located between the high-pressure pump 23 and thebutterfly valve 21. Play a vibration damping effect. As shown in FIGS. 1 and 2 , the oil outlet of the high-pressure pump 23 is connected to a check valve 25 , the oil outlet of the check valve 25 is connected to a pressure regulatingvalve group 26 , and the oil outlet of the pressure regulatingvalve group 26 is connected to There is ahigh pressure filter 27, the pressure regulatingvalve group 26 regulates the pressure of the oil supplied to the test circuit 1, and thehigh pressure filter 27 filters the oil. As shown in FIGS. 1 and 2 , the oil outlet of the dual backpressure valve group 4 is connected to theoil return area 62 of theoil tank 6 , and there is an oil return between the two sets of test circuits 1 and the dual backpressure valve group 4 For theball valve group 5, by switching the different states of the oil returnball valve group 5, the two groups of test circuits 1 can be arranged in three oil return modes.

如图3所示,在本实施例中,进油球阀组3包括进油球阀Ⅰ31、进油球阀Ⅱ32、进油球阀Ⅲ33、进油球阀Ⅳ34、以及进油球阀Ⅴ35,进油球阀Ⅰ31、进油球阀Ⅱ32分别连接在每组高压过滤器27的出油口处,进油球阀Ⅲ33、进油球阀Ⅳ34分别设置在每组测试回路1中与液压动力源系统2连接的第一个被测阀11的进油口处,进油球阀Ⅴ35设置在进油球阀Ⅰ31、进油球阀Ⅱ32、进油球阀Ⅲ33、进油球阀Ⅳ34之间。油液可从进油球阀Ⅰ31到进油球阀Ⅲ33,从进油球阀Ⅱ32到进油球阀Ⅳ34;也可从进油球阀Ⅰ31到进油球阀Ⅴ35再到进油球阀Ⅳ34;还可从进油球阀Ⅱ32到进油球阀Ⅴ35再到进油球阀Ⅲ33。As shown in Figure 3, in this embodiment, the oil inletball valve group 3 includes oil inlet ball valve I31, oil inlet ball valve II32, oil inlet ball valve III33, oil inlet ball valve IV34, and oil inlet ball valve V35, oil inlet ball valve I31, The oil ball valve II32 is respectively connected to the oil outlet of each group of high pressure filters 27, and the oil inlet ball valve III33 and the oil inlet ball valve IV34 are respectively set at the first tested valve connected to the hydraulicpower source system 2 in each group of test circuit 1 At the oil inlet of 11, the oil inlet ball valve V35 is set between the oil inlet ball valve I31, the oil inlet ball valve II32, the oil inlet ball valve III33, and the oil inlet ball valve IV34. The oil can be from the oil inlet ball valve I31 to the oil inlet ball valve III33, from the oil inlet ball valve II32 to the oil inlet ball valve IV34; it can also be from the oil inlet ball valve I31 to the oil inlet ball valve V35 and then to the oil inlet ball valve IV34; it can also be from the oil inlet ball valve. II32 to the oil inlet ball valve V35 and then to the oil inlet ball valve III33.

如图2所示,在本实施例中,回油球阀组5包括回油球阀Ⅰ51、回油球阀Ⅱ52、回油球阀Ⅲ53以及回油球阀Ⅳ54,回油球阀Ⅰ51、回油球阀Ⅱ52分别连接在双路背压阀组4中的两个背压阀上,回油球阀Ⅲ53设置在回油球阀Ⅰ51、回油球阀Ⅱ52之间,回油球阀Ⅳ54与双路背压球阀组并联,直接连接于油箱6的回油区62。其中一组测试回路1的油液可直接从回油球阀Ⅳ54流回油箱6,也可从回油球阀Ⅰ51经过其中一个背压阀流回油箱6,还可从回油球阀Ⅲ53到回油球阀Ⅱ52再经过另一背压阀流回油箱6。另一组测试回路1的油液可直接经过回油球阀Ⅱ52到一背压阀流回油箱6,也可经过回油球阀Ⅲ53到回油球阀Ⅰ51经过另一背压阀流回油箱6,还可经过回油球阀Ⅲ53到回油球阀Ⅳ54后直接流回油箱6。As shown in Figure 2, in this embodiment, the oil returnball valve group 5 includes oil return ball valve I51, oil return ball valve II52, oil return ball valve III53 and oil return ball valve IV54. Oil return ball valve I51 and oil return ball valve II52 are respectively connected to the On the two back pressure valves in the double-way backpressure valve group 4, the oil return ball valve III53 is set between the oil return ball valve I51 and the oil return ball valve II52. The oil return ball valve IV54 is connected in parallel with the double-way back pressure ball valve group and is directly connected to the Theoil return area 62 of theoil tank 6 . The oil in one set of test circuits 1 can flow directly from the oil return ball valve IV54 to theoil tank 6, or from the oil return ball valve I51 to theoil tank 6 through one of the back pressure valves, or from the oil return ball valve III53 to the oil return ball valve II52 flows back totank 6 through another back pressure valve. The oil of another group of test circuit 1 can flow back to theoil tank 6 directly through the oil return ball valve II52 to a back pressure valve, or it can also flow back to theoil tank 6 through another back pressure valve through the oil return ball valve III53 to the oil return ball valve I51. It can directly flow back to theoil tank 6 through the oil return ball valve III53 to the oil return ball valve IV54.

如图2或图3所示,其中,在进油球阀Ⅲ33、进油球阀Ⅳ34的出油口处分别连接有一个蓄能器28,且蓄能器28与该组测试单元中每个被测阀11的P口都连接,在每个蓄能器28和与其连接的第一个被测阀11的P口之间均设有压力感应器29,压力感应器29用于检测进入每个被测阀11的P口的油液压力,以便调压阀组26进行调压。在本实施例中,调压阀组26以及双路背压阀组4均为连接减压阀的电磁溢流阀。每个压力感应器29和压力传感器12可以选择自带数显仪的,也可单独再连接压力表,本实施例中选择自带数显仪。As shown in FIG. 2 or FIG. 3 , anaccumulator 28 is respectively connected to the oil outlet of the oil inlet ball valve III33 and the oil inlet ball valve IV34, and theaccumulator 28 is connected to each test unit in the group of test units. The P ports of thevalves 11 are all connected, and apressure sensor 29 is provided between eachaccumulator 28 and the P port of the first testedvalve 11 connected to it. Measure the oil pressure of the P port of thevalve 11, so that the pressure regulatingvalve group 26 can regulate the pressure. In this embodiment, the pressure regulatingvalve group 26 and the dual-way backpressure valve group 4 are both electromagnetic relief valves connected to the pressure reducing valve. Eachpressure sensor 29 andpressure sensor 12 can be selected to have their own digital display instrument, or they can be connected to a pressure gauge separately. In this embodiment, a self-contained digital display instrument is selected.

如图2所示,在油箱6内还设有温度控制器81、电加热器8、液位计91、液位控制器9,温度控制器81、电加热器8以及液位控制器9位于油箱6的吸油区61内,液位计91位于油箱6的回油区62,液位计91和液位控制器9配合,保证油箱6内油液充足,保证测试回路1的正常测试工作。如图2所示,在每个蓄能器28和对应的压力感应器29之间也设有与电加热器8通信控制连接的温度控制器81,三个温度控制器81和电加热器8配合使用,保证油液的温度正常,可满足测试回路1的使用需求。As shown in FIG. 2, atemperature controller 81, anelectric heater 8, aliquid level gauge 91, and a liquid level controller 9 are also provided in theoil tank 6. Thetemperature controller 81, theelectric heater 8 and the liquid level controller 9 are located at In theoil suction area 61 of theoil tank 6, theliquid level gauge 91 is located in theoil return area 62 of theoil tank 6. Theliquid level gauge 91 cooperates with the liquid level controller 9 to ensure sufficient oil in theoil tank 6 and ensure the normal test work of the test circuit 1. As shown in FIG. 2 , between eachaccumulator 28 and thecorresponding pressure sensor 29 is also provided with atemperature controller 81 communicatively connected to theelectric heater 8 , threetemperature controllers 81 and theelectric heater 8 Used together to ensure that the temperature of the oil is normal, which can meet the needs of the test circuit 1.

如图2所示,除此之外,在油箱6的回油区62还连接有油冷机10,油冷机10的出口连接有回油过滤器101,回油过滤器101的出油口与油箱6的回油区62连接。回油过滤器101在测试过程中与油冷机10一起,对油箱6中的油液进行温度变化区间控制和油液污染过滤。如图2和图4所示,而在油箱6的回油区62还连接有空气滤清器102,在隔板7上还设有滤网71,在油箱6吸油区61底部还设有用于吸附油液在循环过程中携带的金属杂质的磁铁63,这样来进一步保证油液的清洁,保证测试工作的正常进行。As shown in FIG. 2 , in addition, anoil cooler 10 is connected to theoil return area 62 of theoil tank 6 , anoil return filter 101 is connected to the outlet of theoil cooler 10 , and an oil outlet of theoil return filter 101 is connected. It is connected to theoil return area 62 of theoil tank 6 . During the test, theoil return filter 101, together with theoil cooler 10, performs temperature change interval control and oil contamination filtering for the oil in theoil tank 6. As shown in FIGS. 2 and 4 , anair filter 102 is also connected to theoil return area 62 of theoil tank 6 , afilter screen 71 is also provided on thepartition 7 , and afilter screen 71 is also provided at the bottom of theoil suction area 61 of theoil tank 6 Themagnet 63 absorbs the metal impurities carried by the oil during the circulation process, so as to further ensure the cleanliness of the oil and ensure the normal operation of the test work.

以上各部件油路的连通均通过管道连接实现,上述未作过多赘述。The communication of the oil circuits of the above components is realized by pipeline connection, and the above will not be described in detail.

本发明的工作原理和使用方法:The working principle and using method of the present invention:

如图1所示,两组液压动力源系统2为两组测试回路1提供油液,根据需要切换进油球阀组3和回油球阀组5的通断情况来实现三种不同供油形式的选择。经过调压阀组26的调压、高压过滤器27的过滤的油液从进油球阀组3进入每个被测阀11的P口,从每个被测阀11的T口经过回油球阀组5和双路背压阀组4回到油箱6,每个被测阀11经过测试阻尼装置13的缓冲作用后的A口及B口的压力经过对应的压力传感器12反馈压力信号,经记录器后记录压力变动波形和变动数,通过压力变动波形和变动数来判断被测阀11的使用寿命和可靠性,其通用化强、抗污染能力强、可靠性高。As shown in Figure 1, two sets of hydraulicpower source systems 2 provide oil for two sets of test circuits 1, and the on-off conditions of the oil inletball valve group 3 and the oil returnball valve group 5 are switched according to the needs to realize three different oil supply forms. choose. The oil that has been regulated by the pressure regulatingvalve group 26 and filtered by thehigh pressure filter 27 enters the P port of each testedvalve 11 from the oil inletball valve group 3, and passes through the oil return ball valve from the T port of each testedvalve 11. Thegroup 5 and the two-way backpressure valve group 4 are returned to thefuel tank 6. The pressure of the A port and the B port of each testedvalve 11 after the buffering effect of thetest damping device 13 is fed back through thecorresponding pressure sensor 12. The pressure signal is recorded. The pressure fluctuation waveform and the number of fluctuations are recorded after the device, and the service life and reliability of thevalve 11 under test are judged by the waveform and number of fluctuations of the pressure. It has strong generalization, strong anti-pollution ability and high reliability.

上述说明示出并描述了本发明的优选实施例,如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing specification illustrates and describes preferred embodiments of the present invention, and as previously stated, it should be understood that the present invention is not limited to the form disclosed herein, and should not be construed as an exclusion of other embodiments, but may be used in a variety of other Combinations, modifications and environments are possible within the scope of the inventive concepts described herein, from the above teachings or from skill or knowledge in the relevant fields. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.

Claims (10)

1. The utility model provides a solenoid directional valve life reliability test hydraulic system which characterized in that: the test system comprises a test loop (1) and a hydraulic power source system (2), wherein the test loop (1) comprises two groups which are connected in parallel, the hydraulic power source system (2) comprises two groups which are connected in parallel, and the two groups of hydraulic power source systems (2) share one oil tank (6); an oil inlet ball valve group (3) is arranged between the two sets of hydraulic power source systems (2) and the two sets of test loops (1), and three oil supply modes can be distributed between the two sets of hydraulic power source systems (2) and the two sets of test loops (1) by switching different states of the oil inlet ball valve group (3);
CN201911286390.2A2019-12-132019-12-13 Electromagnetic reversing valve life reliability test hydraulic systemPendingCN110873092A (en)

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Application publication date:20200310


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