Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic rubberizing machine with high rubberizing efficiency.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The full-automatic rubberizing machine comprises a machine body, and a feeding conveyor belt, a grabbing mechanism, a waste bin, a conveying mechanism, a rubberizing mechanism, a material taking mechanism and a finished product storage mechanism which are arranged on the machine body through a supporting frame, wherein a plurality of jigs for accommodating elements are arranged on the feeding conveyor belt;
The feeding conveyor belt and the waste bin are located at the rear end and the front end of the grabbing mechanism, the conveying mechanism is located at the lower left side of the grabbing mechanism, the rubberizing mechanism and the finished product storage mechanism are located at the front end and the rear end of the conveying mechanism respectively, and the material taking mechanism is located above the conveying mechanism.
Preferably, the grabbing mechanism comprises a first base, the first base is mounted on the supporting frame, a first lifting motor is mounted on the first base through a sliding rail, a first translation motor for driving the first lifting motor to horizontally move is arranged on the first base, and a clamp and a first air cylinder for driving the clamp are arranged on the first lifting motor.
Preferably, the conveying mechanism comprises a second base, the second base is mounted on the supporting frame through a sliding rail, a second translation motor for driving the second base to horizontally move is mounted on the second base, a containing groove is formed in the second base, a second air cylinder and a third air cylinder are respectively arranged at two ends of the containing groove, a pushing head is arranged in the containing groove, and a first sensor is arranged on the second air cylinder and/or the third air cylinder.
Preferably, the rubberizing mechanism comprises a third base, a first rotary table for placing adhesive tapes, a second rotary table for accommodating adhesive tape pads and a third rotary table for accommodating waste materials, wherein the third base and the first rotary table, the second rotary table and the third rotary table are respectively arranged on the supporting frame, the first rotary table, the second rotary table and the third rotary table are respectively positioned at the periphery of the third base, the first rotary table, the second rotary table and the third rotary table are respectively provided with a first rotary motor, the third base is provided with a punching shear end and is provided with a fourth cylinder on the right opposite side of the punching shear end, the third base is positioned above the punching shear end and below the punching shear end, the end of the first ejector rod vertically penetrates through the punching shear end and is positioned on the right opposite side of the second ejector rod, the punching shear end of the punching shear end is positioned at the end of the first ejector rod, the punching shear end is corresponding to the surface area of the element, the first ejector rod is respectively connected with the fourth cylinder through a hinging rod, and the third base is positioned at the first pushing rod and is provided with a fifth cylinder for repeatedly moving in a vertical mode.
Preferably, the periphery that the third base is located the punching shear end is provided with the first roller bearing that is used for leading in the sticky tape and is used for deriving a plurality of second roller bearing of waste material, third base is located first roller bearing and or second roller bearing department is provided with the second sensor, third base is located second roller bearing department and is provided with pinch roller and gyro wheel, the pinch roller is provided with spring assembly, the gyro wheel is provided with the second rotating electrical machines, third base is located the side of punching shear end and is located the below of first roller bearing and is provided with the sixth cylinder, the sixth cylinder is provided with the promotion end.
Preferably, the material taking mechanism comprises a fourth substrate, a fifth substrate and a material taking end, the fourth substrate is mounted on the support frame through a sliding rail and horizontally moves through a third translation motor, the fifth substrate is mounted on the fourth substrate through the sliding rail and horizontally moves through the fourth translation motor, the material taking end is mounted on the fifth substrate through the sliding rail, a second lifting motor for driving the material taking end to move along the vertical direction is arranged on the fifth substrate, the material taking end is provided with a third rotating motor and a seventh cylinder, the third rotating motor is provided with a butt joint seat, the butt joint seat is provided with a plurality of through holes, pushing ends of the seventh cylinder are hinged with a frame, two ends of the frame are provided with sliding rods, the frame is sleeved on the butt joint seat through the sliding rods, and magnets for adsorbing elements are arranged right opposite to the through holes of the frame.
Preferably, the finished product storage mechanism comprises a chassis and a storage plate, the storage plate is provided with a plurality of hole sites for placing elements, the storage plate is placed on the chassis in an aligned mode, the lower end of the chassis is provided with an eighth cylinder and is installed on the support frame through the eighth cylinder, two side ends of the chassis are respectively provided with a ninth cylinder, and the ninth cylinder is provided with a clamping plate for clamping the storage plate.
By adopting the scheme, the full-automatic feeding, grabbing, transporting, taking, rubberizing and storing of the components are realized by the feeding conveyor belt, the grabbing mechanism, the waste bin, the conveying mechanism, the rubberizing mechanism, the taking mechanism and the finished product storing mechanism, so that manual rubberizing of personnel is avoided, the overall working efficiency is enhanced, the operation is convenient, and the full-automatic feeding, grabbing, transporting, taking, rubberizing and storing of the components are realized, and the full-automatic feeding and rubberizing device has strong practicability.
Detailed Description
Embodiments of the invention are described in detail below with reference to the attached drawings, but the invention can be implemented in a number of different ways, which are defined and covered by the claims.
As shown in fig. 1 to 9 and fig. 10, the full-automatic rubberizing machine provided in this embodiment includes a machine body 1, a feeding conveyor belt 2, a grabbing mechanism 3, a waste bin 4, a conveying mechanism 5, a rubberizing mechanism 6, a material taking mechanism 7 and a finished product storage mechanism 8 which are installed on the machine body 1 through a supporting frame 9, wherein a plurality of jigs 101 for holding components are placed on the feeding conveyor belt 1, and the specific structure of the jigs 101 in this embodiment includes a main body 102 and a plurality of holding slots 103 for holding components, which are arranged on the main body 102, as shown in fig. 2;
the feeding conveyor belt 2 and the waste bin 4 are positioned at the rear end and the front end of the grabbing mechanism 3, the conveying mechanism 5 is positioned at the lower left side of the grabbing mechanism 3, the rubberizing mechanism 6 and the finished product storage mechanism 8 are respectively positioned at the front end and the rear end of the conveying mechanism 5, and the material taking mechanism 7 is positioned above the conveying mechanism 5.
The embodiment utilizes the feeding conveyor belt 2, the grabbing mechanism 3, the waste bin 4, the conveying mechanism 5, the rubberizing mechanism 6, the taking mechanism 7 and the finished product storage mechanism 8 to realize the full-automatic work of feeding, grabbing, transporting, taking, rubberizing, storing and storing elements, thereby avoiding manual rubberizing of personnel, enhancing the overall working efficiency, and the overall work is automatically controlled through the machine body 1, avoiding manual operation of personnel, and facilitating the operation of technical personnel.
The specific work of the whole body is realized by the division work cooperation of each mechanism, and the specific work is described as follows:
1. in this embodiment, the feeding conveyor 2 sends the jigs 101 containing the components next to each other to a specific position, and then the gripping mechanism 3 clamps the jigs 101 to the feeding and conveying mechanism 5, wherein the specific structure of the gripping mechanism 3 is shown in fig. 3, that is, the gripping mechanism comprises a first base 31, the first base 31 is mounted on the supporting frame 9, a first lifting motor 34 is mounted on the first base 31 through a sliding rail 32, a first translation motor 33 for driving the first lifting motor 34 to move horizontally is arranged on the first base 31, and a clamp 35 and a first cylinder 36 for driving the clamp 35 are arranged on the first lifting motor 34. When the jig 101 is pushed to a specific position, the first lifting motor 34 is translated to a position right above the feeding conveyor 2 by the first translation motor 33, the first lifting motor 34 drives and places the clamp 35 at the jig 101, the first cylinder 36 is opened to work, so that the clamp 35 clamps the jig 101, and then the jig 101 is placed on the conveying mechanism 5 again by the first translation motor 33 and the first lifting motor 34.
2. The conveying mechanism 5 of this embodiment may adopt a schematic structural diagram as shown in fig. 4, that is, the conveying mechanism includes a second base 51, the second base 51 is mounted on a supporting frame through a sliding rail 32, the second base 51 is mounted with a second translation motor 52 for driving the second base 51 to move horizontally, a containing groove 53 is provided on the second base 51, two ends of the containing groove 53 are respectively provided with a second cylinder 54 and a third cylinder 55, the second cylinder 54 and the third cylinder 55 are located in the containing groove 53 and are provided with a pushing head 56, and the second cylinder 54 and/or the third cylinder 55 are provided with a first sensor 57. In the material grabbing mechanism 3 of this embodiment, the jig 101 is placed in the accommodating groove 53, the first sensor 57 disposed on the second air cylinder 54 and the third air cylinder 55 detects that the jig 101 is placed, then the second air cylinder 54 and the third air cylinder 55 are started to work, so that the pushing head 56 pushes and clamps the jig 101, then the clamp 35 of the material grabbing mechanism 3 releases the jig 101, and the second translation motor 52 conveys the second substrate 51 to the material taking mechanism 7.
3. The material taking mechanism 7 of this embodiment may adopt a structure as shown in fig. 5, that is, the structure includes a fourth base plate 71, a fifth base plate 76 and a material taking end 75, the fourth base plate 71 is mounted on the supporting frame 9 through a sliding rail 32 and horizontally moves through a third translation motor 72, the fifth base plate 76 is mounted on the fourth base plate 71 through a sliding rail 32 and horizontally moves through a fourth translation motor 74, the material taking end 75 is mounted on the fifth base plate 76 through a sliding rail 32, a second lifting motor 73 for driving the material taking end to move along a vertical direction is provided on the fifth base plate 76, the material taking end 75 is provided with a third rotary motor 77 and a seventh cylinder 78, the third rotary motor 77 is provided with an opposite seat 79, the opposite seat 79 is provided with a plurality of through holes 704, a pushing end of the seventh cylinder 78 is hinged with a frame 701, two ends of the frame 701 are provided with sliding bars 703, the frame 701 is sleeved on the opposite seat 79 through the sliding bars 703, and a magnet 702 for adsorbing a component is provided on the right opposite face of the through hole 704. The material taking mechanism 7 of this embodiment drives the material taking end 75 on the fifth substrate 76 to the position right above the conveying mechanism 5 holding the material taking mechanism 101 through the third translation motor 72 and the fourth translation motor 74, then pushes the material taking end 75 by using the second lifting motor 73 and inserts the butt 79 into the material taking mechanism 101, the magnet 702 is used to hold the element (it should be noted that the processed element in this embodiment is an element that can be attracted by the magnet, such as an inductance element), after the magnet 702 is held, the second lifting motor 73 drives the material taking end 75 to lift, so that the element in the material taking mechanism 101 will be taken out, after the element is taken out, the conveying mechanism 5 is restored to the initial position, that is, the material taking mechanism 3 is at the left lower part of the material taking mechanism 3, then the material taking mechanism 3 puts the material taking mechanism 101 without the element into the waste bin 4 through the clamp 35, the first cylinder 36 and the first translation motor 33, then the material taking mechanism 101 on the feeding conveyor belt 2 is clamped again into the conveying mechanism 5, and the conveying mechanism 5 is again to the material taking mechanism 7 for use. And after the pick-up mechanism 7 picks up the component, the component is directly transferred to the rubberizing mechanism 6 by the third translation motor 72, the fourth translation motor 74 and the second lift motor 73.
4. The rubberizing mechanism of the embodiment comprises a third base 65, a first rotary table 62 for placing adhesive tapes, a second rotary table 61 for accommodating adhesive tape pads and a third rotary table 63 for accommodating waste materials, wherein the third base and the first rotary table 62, the second rotary table 61 and the third rotary table 63 are respectively arranged on the supporting frame 9, the first rotary table 62, the second rotary table 61 and the third rotary table 63 are respectively arranged on the periphery of the third base 65, the first rotary table 62, The second rotary table 61 and the third rotary table 63 are both provided with a first rotary motor 64, the third base 65 is provided with a punching shear end 66 and is provided with a fourth cylinder 67 located right opposite to the punching shear end 66, the third base 65 is provided with a first ejector rod 68 and a second ejector rod 69 located right above and below the punching shear end 66 respectively, the end of the first ejector rod 68 vertically penetrates through the punching shear end 66 and is located right opposite to the second ejector rod 69, the end of the punching shear end 66 located at the first ejector rod 68 is provided with a punching shear opening 601 with an opening area corresponding to the surface area of the element, the first ejector rod 68 and the second ejector rod 69 are connected with the fourth cylinder 67 through a hinge rod 60 respectively, and a fifth cylinder 602 for pushing the first ejector rod 68 to move repeatedly vertically is arranged at the joint of the third base 65 located at the first ejector rod 68 and the hinge rod 60. further, a first roller 603 for guiding in the adhesive tape and a plurality of second rollers 604 for guiding out the waste are arranged on the periphery of the punching shear tip 66 of the third base 65, a second sensor 605 is arranged on the position, located on the first roller 603 and/or the second roller 604, of the third base 65, a pressing wheel 606 and a roller 607 are arranged on the position, located on the second roller 604, of the third base 65, a spring assembly 608 is arranged on the pressing wheel 606, a second rotating motor 609 is arranged on the roller 607, a sixth cylinder 610 is arranged on the side end, located on the side end, of the punching shear tip 66, of the third base 65, located below the first roller 603, and a pushing tip 611 is arranged on the sixth cylinder 610. When the material taking mechanism 7 sends the components into the rubberizing structure 6, the abutting seat 79 is rotated by 90 degrees through the third rotating motor 77 and the components are inserted into the punching shear end 66, before the operation, the adhesive tape is required to be installed in the embodiment, namely, the adhesive tape on the first rotary table 32 is led into and placed at the bottom end of the punching shear end 66 through the first rolling shaft 603, the rubber pads of the adhesive tape placed at the punching shear end 66 are separated, the rubber pads are directly contained in the second rotary table 61, the adhesive tape with the rubber pads removed passes through the bottom end of the punching shear end 66, the components taken by the material taking mechanism 7 are placed under the adhesive tape, then the adhesive tape passes through the second rolling shaft 604 and passes through the pressing wheel 606 and the rolling wheel 607 and is placed in the third rotary table 603, when the operation is performed, the fourth rolling shaft 67 and the fifth rolling shaft 602 are used for controlling the punching rod 60 to realize the relative movement of the first push rod 68 and the second push rod 69, the components are pushed into the punching shear end 601 through the second rolling shaft 603, the area of the adhesive tape is required to be separated from the rubber pads placed at the punching shear end 66, in addition, the adhesive tape is required to be directly contained in the second rotary table 61, the adhesive tape is removed by the adhesive tape removing adhesive tape is required to be pushed by the sixth rolling cylinder 610, the pushing head 69 is pushed by the pushing head 69, the left pushing head 611 and the adhesive tape is pushed by the second rolling seat 69, the adhesive tape is sequentially to be prevented from moving back by the adhesive tape is sequentially, and the adhesive tape is prevented from moving to the adhesive tape is sequentially to be sequentially pushed to the opposite to the punching shear end by the cutter, and then, and the adhesive tape is subjected to move to the adhesive tape. When the rubberizing is completed, the third rotary motor 77 of the picking mechanism 7 restores the docking seat 79 and then moves to the finished product storage mechanism 8.
5. The finished product storage mechanism 8 of this embodiment may be as shown in fig. 9, that is, the finished product storage mechanism includes a chassis 81 and a storage plate 82, the storage plate 82 is provided with a plurality of hole sites 83 for placing components, the storage plate 82 is placed on the chassis 81 in an aligned manner, the lower end of the chassis 81 is provided with an eighth cylinder 84 and is mounted on the supporting frame 9 through the eighth cylinder 84, both side ends of the chassis 81 are respectively provided with a ninth cylinder 85, and the ninth cylinder 85 is provided with clamping plates 86 for clamping the storage plate 82. The material taking mechanism 7 of this embodiment is vertically placed in the hole 83 of the holding plate 82, after the components are placed in alignment, the material taking mechanism 7 will lift the frame 701 through the seventh air cylinder 78, the magnet 702 located in the frame 701 will be far away from the components, the components lose magnetic attraction, and the components are in the hole 83, so that the component rubberizing and storage is finally completed.
The foregoing description is only of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, but rather is intended to cover any equivalents of the structures or equivalent processes disclosed herein or in the alternative, which may be employed directly or indirectly in other related arts.