Disclosure of Invention
Therefore, a stacking method and a stacking device for special-shaped baking-free bricks are needed to solve the problem that special-shaped or low-strength bricks are difficult to stack in multiple layers and high density.
In order to achieve the above purpose, the inventor provides a special-shaped baking-free brick stacking device, which comprises a brick stacking device, a rapid splicing bracket, a bracket stacking device, a blank car and a blank car track, wherein the blank car is arranged on the blank car track, the brick stacking device is used for stacking baking-free bricks on the blank car or the bracket, and the bracket stacking device is used for stacking all rapid splicing brackets or stacking the rapid splicing brackets on the blank car;
The quick splicing support comprises a support plane and a plurality of support rods, one end face of the support plane is connected with the support rods, plane convex parts or plane concave parts are arranged at positions, corresponding to the support rods, of the other end face of the support plane, and one end, deviating from the support plane, of the support rods is a support rod concave part matched with the plane convex parts or a support rod convex part matched with the plane concave parts.
Further, sign indicating number brick device includes sign indicating number brick robot and sign indicating number brick clamping part, and sign indicating number brick clamping part includes parallel arrangement's preceding fixed plate, back fixed plate and transversely locates a plurality of splint between the preceding fixed plate, splint are hollow structure, be provided with the gasbag in the splint, and all offered the gasbag mouth more than two on each splint orientation adjacent splint's the lateral wall, gasbag mouth department is provided with the film piece.
Further, the support stacking device comprises a stacking robot and a stacking clamping part, wherein the stacking clamping part is a magnetic absorber.
Further, the quick splicing bracket further comprises leveling nuts, threaded holes are formed in the supporting plane, the number of the threaded holes corresponds to that of the supporting rods, threads are formed in the upper ends of the supporting rods, and the threads on the supporting rods are matched with the threaded holes and the leveling nuts in the supporting plane.
Further, the support bar includes first bracing piece and second bracing piece, the number of first bracing piece is more than four, first bracing piece sets up in the corner of supporting plane, the second bracing piece sets up in supporting plane's border or intermediate position, the number of second bracing piece is more than two.
Further, a blank car convex part or a blank car concave part is arranged above the blank car and corresponds to the position of the support rod, the blank car convex part is matched with the support rod concave part, and the blank car concave part is matched with the support rod convex part.
Further, an air bag air inlet is formed in the clamping plate, the position of the air bag air inlet corresponds to the position of the air bag opening, and each air bag opening corresponds to more than two air bag air inlets.
Further, the clamping plates are equidistantly arranged.
The inventor also provides a stacking method of the special-shaped baking-free bricks, which uses the stacking device of the special-shaped baking-free bricks according to any technical scheme, and comprises the following steps:
step one, a brick stacking device clamps a special-shaped baking-free brick blank to be maintained and is placed on a blank car;
Step two, the bracket stacking device clamps the rapid splicing bracket and is placed above the baking-free adobe on the uppermost layer;
step three, the brick stacking device clamps a new special-shaped unfired brick blank to be maintained and is placed on the rapid splicing bracket at the uppermost layer;
step four, the bracket stacking device clamps the rapid splicing bracket, is placed above the baking-free green brick on the uppermost layer, and the concave part or the convex part below the supporting rod of the bracket stacking device is connected with the square convex part or the concave part above the supporting rod of the original rapid splicing bracket on the uppermost layer in a sleeved mode;
And repeating the third step to the fourth step until the set stacking layer number is completed.
Further, a blank car convex part or a blank car concave part is arranged above the blank car and corresponds to the support rod, the blank car convex part is matched with the support rod concave part, and the blank car concave part is matched with the support rod convex part;
And when the rapid splicing bracket is placed in the second step, the concave part of the support rod of the rapid splicing bracket is sleeved and matched with the convex part of the blank car, or the convex part of the support rod of the rapid splicing bracket is sleeved and matched with the concave part of the blank car.
Compared with the prior art, the technical scheme has the following advantages: the stacking device of the special-shaped baking-free bricks fills the blank of the automatic production of the special-shaped high-density stacking of the bricks, replaces manual operation, eliminates hidden danger of unsafe manual operation and has high stability; the working efficiency is greatly improved, and the time and labor costs are reduced.
Detailed Description
In order to describe the technical content, constructional features, achieved objects and effects of the technical solution in detail, the following description is made in connection with the specific embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 6, the invention provides a stacking device for special-shaped baking-free bricks, which comprises a stacking device 1, a support stacking device 2, a rapid splicing support 3, a blank car 4 and a blank car track 5, wherein the stacking device is arranged on one side of a brick making machine, the produced special-shaped baking-free bricks 6 are taken out and stacked on the blank car, after the stacking of single-layer special-shaped baking-free bricks is completed, the support stacking device places the rapid splicing support on the blank car, a support rod of the rapid splicing support is supported outside the baking-free bricks stacked on the blank car, after the placing of the rapid splicing support is completed, the stacking device stacks the produced special-shaped baking-free bricks on the rapid splicing support, and the actions of placing the rapid splicing support and stacking the special-shaped baking-free bricks on the rapid splicing support are repeated, so that the stacking work of the special-shaped baking-free bricks is completed.
The base car sets up on the base car track, in this embodiment, the below of base car is provided with the wheel of stopping, and the base car walks on the base car track through the wheel of stopping, and when the base car marched the assigned position, the brake wheel braking prevents to be in the in-process of stacking the special-shaped baking-free brick, thereby the base car removes on the base car track and causes the unstable scheduling problem of special-shaped baking-free brick stack.
The stacking brick clamping part of the stacking brick device comprises a front fixing plate 11, a rear fixing plate 12 which are arranged in parallel and a plurality of clamping plates 13 which are transversely arranged between the front fixing plate and the rear fixing plate, wherein the clamping plates are arranged at equal intervals and are of hollow shell-shaped structures, in the embodiment, the clamping plates are of cuboid structures, and the clamping plates are arranged in parallel. The two end faces of the clamping plates are used for being connected with the front fixing plate and the rear fixing plate, an air bag 17 is arranged in the clamping plates, more than two air bag openings 14 are formed in the side walls of the adjacent clamping plates facing the clamping plates, and the air bag works to bulge in the gaps between the adjacent clamping plates through the air bag openings. When the special-shaped baking-free brick is used, the special-shaped baking-free brick clamping part of the brick stacking device is sleeved on the special-shaped baking-free brick with the clamping function, the special-shaped baking-free brick is located in the gap between the adjacent clamping plates, the air bags work to bulge, two sides of the special-shaped baking-free brick are clamped by the air bags, and the special-shaped baking-free brick can be moved.
The brick stacking device comprises a brick stacking robot and a brick stacking clamping part, wherein a film piece 15 is arranged at the air bag opening, in the embodiment, the film piece is made of rubber or silica gel, when the air bag protrudes out of the air bag opening and arches into the gap between the clamping plates, the film piece deforms along with the air bag, and after the work is finished, the air bag contracts and the film piece contracts along with the air bag. Because the surface of the special-shaped baking-free brick is relatively rough, the film sheet can effectively protect the air bag from being pierced by the baking-free brick.
The support stacking device comprises a stacking robot and a stacking clamping part, wherein the stacking clamping part is a magnetic absorber, and is directly absorbed above a supporting plane to move a rapid splicing support after being electrified, and the main body of the support is made of metal.
The quick splicing support comprises a support plane 31 and a plurality of support rods, one end face of the support plane is connected with the support rods, the support rods are arranged on the same side of the support plane, a plane convex part or a plane concave part is arranged at the other end face of the support plane, corresponding to the position of the support rods, one end of the support rods, deviating from the support plane, is a support rod concave part matched with the plane convex part or a support rod convex part 331 matched with the plane concave part. When the rapid splicing brackets are stacked, the planar convex part on the supporting plane is connected with the concave part 332 of the supporting rod in a sleeved mode, or the planar concave part on the supporting plane is connected with the convex part of the supporting rod in a sleeved mode.
On the same production line, the standard height dimension of the special-shaped baking-free bricks is the same, the length of the support rod of the quick splicing support is larger than the standard height of the special-shaped baking-free bricks, and when the quick splicing support is placed above the piled baking-free bricks, the quick splicing support cannot cause pressure on the special-shaped baking-free bricks. In this embodiment, the number of bracing pieces is more than four, and the supporting plane is square supporting plane, all is provided with the bracing piece in four corners of supporting plane. The rest of the support rods can be arranged along the edge line of the support plane or at any position in the middle of the support plane.
In some preferred embodiments, the rapid splicing bracket further comprises leveling nuts 32, threaded holes are formed in the supporting plane, the number of the threaded holes corresponds to that of the supporting rods, threads are formed in the upper ends of the supporting rods, the threads on the supporting rods are matched with the threaded holes and the leveling nuts formed in the supporting plane, and the leveling nuts and the supporting rods are arranged on the same side of the supporting plane. The screw thread end of bracing piece is established in leveling nut and supporting plane's screw hole soon, and leveling nut's one side top is established at supporting plane's lower surface, adjusts the height of each bracing piece through rotating leveling nut to make supporting plane be in the horizontality, improved the stability of placing the baking-free brick in the support top.
In some preferred embodiments, the support rods include a first support rod 34 and a second support rod 35, where the number of the first support rods is more than four, and in this embodiment, the shape of the support plane is square, the first support rod is disposed at a corner of the support plane, and the first support rod mainly supports the support plane; the second support rods are arranged at the edges or the middle positions of the support planes, the number of the second support rods is more than two, the second support rods assist in supporting the support planes, and collapse or breakage of the middle of the support planes is avoided.
In some more preferred embodiments, a trolley protrusion or a trolley recess is arranged above the trolley corresponding to the position of the support rod, wherein the trolley protrusion is matched with the support rod recess, and the trolley recess is matched with the support rod protrusion. The quick splicing bracket has the beneficial effects that the quick splicing bracket can be quickly positioned above the sweep of the blank car, and the quick splicing bracket is prevented from slipping on the sweep.
In some preferred embodiments, the clamping plate is provided with an air bag inlet 16, and the position of the air bag inlet corresponds to the position of the air bag opening. The splint is the cuboid structure, and two terminal surfaces of splint are used for being connected with preceding, back fixed plate, and the gasbag mouth more than two has all been seted up on the lateral wall of splint orientation adjacent splint, and the gasbag air inlet has been seted up to splint rather than the direction looks vertically of arrangement orientation, inflates in to the gasbag through the gasbag air inlet, and the gasbag bulges the centre gripping dysmorphism from the gasbag mouth and exempts from to burn the brick.
More preferably, each air bag opening corresponds to more than two air bag inlets, and has the advantage of accelerating the inflating speed of the air bag.
The inventor also provides a stacking method of the special-shaped baking-free bricks, which uses the stacking device of the special-shaped baking-free bricks in any technical scheme, and comprises the following steps:
step one, a brick stacking device clamps a special-shaped baking-free brick blank to be maintained and is placed on a blank car;
Step two, the bracket stacking device clamps the rapid splicing bracket and is placed above the baking-free adobe on the uppermost layer;
step three, the brick stacking device clamps a new special-shaped unfired brick blank to be maintained and is placed on the rapid splicing bracket at the uppermost layer;
step four, the bracket stacking device clamps the rapid splicing bracket, is placed above the baking-free green brick on the uppermost layer, and the concave part or the convex part below the supporting rod of the bracket stacking device is connected with the square convex part or the concave part above the supporting rod of the original rapid splicing bracket on the uppermost layer in a sleeved mode;
And repeating the third step to the fourth step until the set stacking layer number is completed.
In a preferred embodiment, a trolley convex part or a trolley concave part is arranged above the trolley and corresponds to the position of the support rod, the trolley convex part is matched with the support rod concave part, and the trolley concave part is matched with the support rod convex part;
And when the rapid splicing bracket is placed in the second step, the concave part of the support rod of the rapid splicing bracket is sleeved and matched with the convex part of the blank car, or the convex part of the support rod of the rapid splicing bracket is sleeved and matched with the concave part of the blank car.
Specifically, the brick stacking device carries a clamping part to clamp the special-shaped baking-free bricks pressed in the brick making machine from a die in the brick making machine, one die of the brick making machine can press a plurality of baking-free bricks, the brick stacking device can clamp all baking-free bricks at one time and take out all baking-free bricks, then the baking-free bricks are transferred to a blank car for stacking, and after a layer of stacking is completed, the bracket stacking device moves an empty bracket to the blank car or a lower bracket; the support stacking device repeats the brick stacking action until the number of layers is set.
And then, for the special-shaped autoclaved bricks, the special-shaped autoclaved bricks are also required to be sent into a high-pressure steam curing kettle for pushing the blank carts, and the blank carts are pulled to a stacking station for automatic circulation. The green brick car filled with the green bricks is transferred to a steam curing kettle by a ferry car for the next production process.
It should be noted that, although the foregoing embodiments have been described herein, the scope of the present invention is not limited thereby. Therefore, based on the innovative concepts of the present invention, alterations and modifications to the embodiments described herein, or equivalent structures or equivalent flow transformations made by the present description and drawings, apply the above technical solutions directly or indirectly to other relevant technical fields, all of which are included in the scope of protection of the present patent.